CN212476811U - Integrated tilting waste steel preheating device - Google Patents
Integrated tilting waste steel preheating device Download PDFInfo
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- CN212476811U CN212476811U CN202021098785.8U CN202021098785U CN212476811U CN 212476811 U CN212476811 U CN 212476811U CN 202021098785 U CN202021098785 U CN 202021098785U CN 212476811 U CN212476811 U CN 212476811U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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Abstract
The utility model belongs to the technical field of solid useless utilization, concretely relates to integrated form can vert scrap steel preheating device, including material loading unit, pre-heater unit and nozzle heating unit, the material loading unit is used for toppling over to pre-heater unit and self return after promoting the scrap steel, and the pre-heater unit is through nozzle heating unit to the scrap steel heating back, topples into low reaches process container with the scrap steel. This device is integrated as an organic whole through the device with material loading, preheating, the step of unloading, makes the whole process that the steel scrap preheated smooth to improve the efficiency that the steel scrap preheated, realized the automation that the steel scrap preheated.
Description
Technical Field
The utility model belongs to the technical field of solid useless utilization, concretely relates to integrated form can vert scrap steel preheating device.
Background
With the rapid development of industrialization in recent decades, a large amount of scrap steel is gradually accumulated in society, and the scrap steel is generally recycled by smelting in a converter or an electric furnace. The utilization rate of adding the steel scrap in the converter steelmaking is low, the temperature of the converter is reduced, the smelting rhythm is influenced, and the utilization rate of the steel scrap is influenced by the problems; the utilization rate of the scrap steel of the converter can be increased after the scrap steel is preheated, most of the existing scrap steel preheating technologies are preheating by a vertical furnace and a horizontal hot blast stove, and the preheating mode of the vertical furnace has the defects of low preheating temperature, uneven preheating and occurrence of local melting and material blockage; the horizontal hot blast stove has low preheating temperature, large occupied area and long preheating period; the above furnace type technology limits the utilization of scrap steel in the steel industry.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problem, the utility model provides an integrated form tilting-type scrap steel preheating device.
The utility model discloses a realize like this, provide an integrated form can vert scrap steel preheating device, including material loading unit, pre-heater unit and nozzle heating unit, the material loading unit is used for empting to pre-heater unit and self return after promoting the scrap steel, and the pre-heater unit pours into low reaches process container into the scrap steel after heating the scrap steel through nozzle heating unit.
Preferably, the preheater unit comprises a preheater body, a U-shaped supporting frame and a preheater body tilting mechanism, the preheater body is a barrel-shaped container, supporting rods are arranged on two sides of the preheater body, grooves are arranged at the upper ends of two sides of the supporting frame, the supporting rods of the preheater body are erected on the grooves on two sides of the supporting frame, the preheater body tilting mechanism comprises a motor driving assembly and two groups of contracting brake assemblies, the motor driving assembly is fixedly connected with the lower end of the side surface of the supporting frame, the two groups of contracting brake assemblies are respectively arranged on two sides of the supporting frame and used for contracting the supporting rods during rotation, each contracting brake assembly comprises a hydraulic station, a hydraulic push rod, a link mechanism and a contracting brake sheet, the hydraulic station is connected with and controls the hydraulic push rod, the lower end of the hydraulic push rod is connected with the lower end of the supporting frame, the link mechanism comprises a first connecting rod and a second connecting rod, the upper end of the second connecting rod is rotatably connected with the lower ends of the brake pads, cavities for accommodating the brake pads are arranged on two sides of two side plates of the supporting frame, the brake pads are rotatably connected with the supporting frame in the cavities, and the upper ends of the two brake pads on the same side of the preheater body are of step-type structures matched with each other.
Further preferably, the bottom surface of the support frame is provided with an accommodating groove, and the lower end of the preheater body is placed in the accommodating groove.
Further preferably, motor drive assembly is equipped with two sets ofly, sets up respectively braced frame's both sides, with braced frame fixed connection, motor drive assembly including the driving motor and the reduction gear that vert that connect in order, the pivot that stretches out on the reduction gear with braced frame fixed connection.
Preferably, the bottom of the supporting frame is provided with a supporting rod which is integrally supported, and the lower end of the hydraulic push rod is connected to the supporting rod.
It is further preferred, nozzle heating unit includes nozzle and nozzle elevating gear, and nozzle elevating gear sets up on the mounting bracket of preheater body top, nozzle elevating gear is including the nozzle elevator motor who connects in order, nozzle lift shaft coupling, nozzle lift speed reducer, nozzle lift stopper, reel assembly and the nozzle lift pulley assembly of setting on the mounting bracket, nozzle lift mount and guide rail assembly, the reel assembly is gone up to wind wire rope, wire rope passes nozzle lift pulley assembly back and is connected with nozzle lift mount, nozzle lift mount and guide rail assembly cooperation, the nozzle is connected on nozzle lift mount.
Further preferably, the preheater unit still includes the preheater upper cover, and the preheater upper cover is through setting up upper cover elevating gear control on the mounting bracket of preheater body top is upper and lower, and upper cover elevating gear is including upper cover elevator motor, upper cover lift brake, upper cover lift speed reducer, upper cover lift shaft coupling and the driven shaft assembly of connecting in order, and a driven shaft assembly is connected respectively at upper cover lift shaft coupling both ends, and two driven shaft assemblies are kept away from the pulley is connected respectively to the one end of upper cover lift shaft coupling, installs the lifting rope on the pulley, and the one end of two lifting ropes is connected with the preheater upper cover respectively, and the counter weight is connected respectively to the other end of two lifting ropes.
Further preferably, the feeding unit comprises a feeding hopper, and the front end and the rear end of the feeding hopper are respectively connected with the electric hoist.
Further preferably, the feeding unit further comprises a crane for loading scrap steel into the feeding hopper.
Compared with the prior art, the utility model has the advantages of:
the steps of feeding, preheating and discharging are integrated into a whole through the device, so that the whole process of scrap steel preheating is smooth, the efficiency of scrap steel preheating is improved, and the automation of scrap steel preheating is realized.
Drawings
FIG. 1 is a structural diagram of the position relationship of a feeding unit, a preheating unit and a burner heating unit;
FIG. 2 is a view showing the structure of a preheater body;
FIG. 3 is a connection structure diagram of the support frame and the brake assembly;
FIG. 4 is a connection structure diagram of the preheater body, the support frame and the brake assembly;
FIG. 5 is a side view of the preheater body, support frame and band-type brake assembly (except for the hydraulic station) connection structure;
FIG. 6 is a connection structure diagram of the support frame, the brake assembly and the motor driving assembly;
FIG. 7 is a closing structure diagram of the band-type brake assembly;
FIG. 8 is a structural diagram of an opening structure of a band-type brake assembly;
FIG. 9 is a top view of the ladle lifting assembly and the burner lifting assembly;
FIG. 10 is a side view of the cap lifting assembly and burner lifting assembly.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention will be further described in detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Referring to fig. 1, the utility model provides an integrated form tilting-able steel scrap preheating device, including material loading unit, pre-heater unit and nozzle heating unit, the material loading unit is used for empting to pre-heater unit and self return after promoting the steel scrap, and after the pre-heater unit heated the steel scrap through the nozzle heating unit, pours into the steel scrap into low reaches process container.
Referring to fig. 2, 3, 4, 5, 6, 7 and 8, the preheater unit includes a preheater body 1, a U-shaped supporting frame 2 and a preheater body tilting mechanism, the preheater body 1 is a barrel-shaped container, two sides of the preheater body 1 are provided with supporting rods 101, two sides of the supporting frame 2 are provided with grooves, the supporting rods 101 of the preheater body 1 are erected on the grooves on two sides of the supporting frame 2, the preheater body tilting mechanism includes a motor driving assembly and two groups of contracting brake assemblies, the motor driving assembly is fixedly connected with the lower end of the side surface of the supporting frame 2, the two groups of contracting brake assemblies are respectively arranged on two sides of the supporting frame 2 and are used for contracting the supporting rods 101 during rotation, each contracting brake assembly includes a hydraulic station 3, a hydraulic push rod 4, a link mechanism 5 and a contracting brake sheet 6, the hydraulic station 3 is connected with the hydraulic push rod 4, the lower end of the hydraulic push rod 4 is connected with, the link mechanism 5 comprises a first connecting rod 501 and a second connecting rod 502, the lower end of the first connecting rod 501 is connected to the supporting frame 2, the upper end of the first connecting rod 501 is rotatably connected with the lower end of the second connecting rod 502, the upper end of the second connecting rod 502 is rotatably connected with the lower end of the brake lining 6, cavities for accommodating the brake linings 6 are arranged on two sides of two side plates of the supporting frame 2, the brake lining 6 is rotatably connected with the supporting frame 2 in the cavities, and the upper ends of the two brake linings 6 which are positioned on the same side of the preheater body 1 are of step-type structures which are matched with each other.
When the material loading unit promoted the material loading level with the scrap steel, in the band-type brake subassembly this moment, 3 control hydraulic pressure push rod 4 extensions in hydraulic pressure station, first connecting rod 501 and second connecting rod 502 straighten, thereby make band-type brake piece 6 pivoting, the band-type brake piece 6 combined floodgate that two positions correspond, hold the bracing piece 101 of pre-heater body 1 tightly, motor drive subassembly drive pre-heater body 1 and the whole slope of braced frame 2 rotate this moment, make the entry of pre-heater body 1 aim at the material loading unit, the material loading unit sends the scrap steel into in the pre-heater body 1, after accomplishing the material loading, motor drive subassembly drive pre-heater body 1 and braced frame 2 return to vertical state, wait for the nozzle heating unit to heat it. In the whole preheating process, the band-type brake assembly is always in a band-type brake state.
In order to prevent the preheater body 1 from rotating with the support frame 2 during the tilting rotation, as an improvement, the bottom surface of the support frame 2 is provided with a receiving groove 201, and the lower end of the preheater body 1 is placed in the receiving groove 201. Carry on spacingly through holding tank 201 to pre-heater body 1.
Specifically, motor drive assembly is equipped with two sets ofly, sets up respectively braced frame 2's both sides, with braced frame 2 fixed connection, motor drive assembly including the tilting driving motor 28 and the reduction gear 29 that connect in order, the last pivot of stretching out of reduction gear 29 with braced frame 2 fixed connection.
In order to facilitate connection of the hydraulic push rod 4, as an improvement, the bottom of the supporting frame 2 is provided with a supporting rod 202 which is integrally supported, and the lower end of the hydraulic push rod 4 is connected to the supporting rod 202.
As a specific implementation mode, refer to fig. 1, 9 and 10, the nozzle heating unit includes nozzle 16 and nozzle elevating gear, and nozzle elevating gear sets up on the mounting bracket 8 of preheater body 1 top, and nozzle elevating gear is including nozzle elevator motor 17, nozzle lift shaft coupling 18, nozzle lift speed reducer 19, nozzle lift stopper 20, reel assembly 21 and the nozzle lift pulley assembly 22 of setting on mounting bracket 8, nozzle lift mount 23 and guide rail assembly 24 that connect in order, and wire rope is convoluteed on reel assembly 21, and wire rope passes behind nozzle lift pulley assembly 22 and is connected with nozzle lift mount 23, and nozzle lift mount 23 cooperates with guide rail assembly 24, and nozzle 16 is connected on nozzle lift mount 23.
After the preheater body 1 receives the waste steel and returns to a vertical state, the rotation of the reel assembly 21 is controlled through the burner lifting motor 17, the burner lifting coupler 18 and the burner lifting reducer 19, a steel wire rope wound on the reel assembly 21 is unwound, the burner lifting fixing frame 23 is lowered along the guide rail assembly 24 along the burner lifting pulley assembly 22, and the burner 16 is fixed on the burner lifting fixing frame 23, so that the burner 16 is lowered along the burner lifting fixing frame 23 until the burner 16 enters the preheater body 1, and the burner lifting brake 20 is used for braking above the waste steel;
after preheating is finished, the burner lifting motor 17, the burner lifting coupler 18 and the burner lifting speed reducer 19 are used for controlling the reel assembly 21 to rotate reversely, the steel wire rope wound on the reel assembly 21 is rewound, and the burner 16 returns upwards under the dragging of the steel wire rope along with the burner lifting fixing frame 23.
The burner 16 is connected with a pipeline of fuel, in the utility model, the fuel is coal gas, and oxygen is used for combustion supporting.
As a specific implementation manner, refer to fig. 1 and 9 and 10, the preheater unit further includes a preheater upper cover 7, the preheater upper cover 7 is in through setting up about the upper cover elevating gear control on the mounting bracket 8 above the preheater body 1, upper cover elevating gear includes upper cover elevator motor 9, upper cover lift brake 10, upper cover lift speed reducer 11, upper cover lift shaft coupling 12 and driven shaft assembly 13 connected in order, one driven shaft assembly 13 is connected respectively at upper cover lift shaft coupling 12 both ends, two driven shaft assemblies 13 are kept away from pulley 14 is connected respectively to the one end of upper cover lift shaft coupling 12, installs the lifting rope on pulley 14, and the one end of two lifting ropes is connected with preheater upper cover 7 respectively, and counter weight 15 is connected respectively to the other end of two lifting ropes.
After the preheater body 1 receives the scrap steel and returns to the vertical state and the burner 16 descends to the inside of the preheater body 1, the upper cover lifting motor 9 is started, the driven shaft assembly 13 is driven to rotate through the upper cover lifting speed reducer 11 and the upper cover lifting coupler 12, the driven shaft assembly 13 drives the pulleys 14 on two sides to rotate, the lifting ropes on the pulleys 14 transfer the preheater upper cover 7 to the upper side of the preheater body 1, and the upper cover lifting brake 10 brakes and covers the preheater body 1.
After the preheating is finished, the upper cover lifting motor 9 is started, the driven shaft assembly 13 is driven to rotate in the opposite direction through the upper cover lifting speed reducer 11 and the upper cover lifting coupling 12, the driven shaft assembly 13 drives the pulleys 14 on the two sides to rotate in the opposite direction, and the lifting ropes on the pulleys 14 lift the upper cover 7 of the preheater to return.
The upper cover edge is equipped with the breach that matches with the nozzle, and when the upper cover descends to pre-heater body top, other positions that can be more tight cover.
In order to realize automatic control, the utility model discloses be provided with the control station, the subassembly that needs control that foretell hydraulic pressure station 3, nozzle elevator motor 17, nozzle lift speed reducer 19, nozzle lift stopper 20, upper cover elevator motor 9, upper cover lift stopper 10, upper cover lift speed reducer 11 etc. involved all is connected with the control station, realizes the automated control of each part through the computer of control station, makes whole preheating program continuous.
Specifically, referring to fig. 1, the feeding unit includes a feeding hopper 25, and the front end and the rear end of the feeding hopper 25 are respectively connected to an electric hoist 26.
When the feeding hopper 25 rises to the feeding position, the electric hoist 26 controls the rear end of the feeding hopper 25 to rise, the front end of the feeding hopper is fixed to form an inclination, and the scrap steel is poured into the preheater body 1.
For the convenience of loading, the loading unit preferably further comprises a crane 27 for loading scrap into the loading hopper 25.
The embodiments of the present invention have been described in detail with reference to the drawings, but the present invention is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present invention within the knowledge of those skilled in the art.
Claims (9)
1. The utility model provides an integrated form tilting scrap steel preheating device which characterized in that, includes material loading unit, pre-heater unit and nozzle heating unit, and the material loading unit is used for toppling over to the pre-heater unit and self return after promoting the scrap steel, and the pre-heater unit is through nozzle heating unit to the scrap steel heating back, pours the scrap steel into low reaches process container.
2. The integrated tilting scrap preheating device according to claim 1, wherein the preheater unit comprises a preheater body (1), a U-shaped supporting frame (2) and a preheater body tilting mechanism, the preheater body (1) is a barrel-shaped container, supporting rods (101) are provided on both sides of the preheater body (1), grooves are provided on both sides of the supporting frame (2), the supporting rods (101) of the preheater body (1) are erected on the grooves on both sides of the supporting frame (2), the preheater body tilting mechanism comprises a motor driving assembly and two groups of band-type brake assemblies, the motor driving assembly is fixedly connected with the lower ends of the side surfaces of the supporting frame (2), the two groups of band-type brake assemblies are respectively provided on both sides of the supporting frame (2) for tightly holding the supporting rods (101) during rotation, and each band-type brake assembly comprises a hydraulic station (3), a hydraulic push rod (4), a link mechanism (5) and a band-type brake sheet (6), hydraulic pressure station (3) connection control hydraulic rod (4), the lower extreme of hydraulic rod (4) is connected at braced frame (2) lower extreme, link mechanism (5) are including first connecting rod (501) and second connecting rod (502), first connecting rod (501) lower extreme is connected on braced frame (2), the upper end rotates with second connecting rod (502) lower extreme to be connected, second connecting rod (502) upper end rotates with embrace brake lining (6) lower extreme to be connected, the both sides of two curb plates of braced frame (2) are equipped with the cavity that holds embrace brake lining (6), embrace brake lining (6) and braced frame (2) rotation in the cavity and are connected, be located two brake linings (6) upper ends that preheater body (1) were with one side and be the step type structure of mutual matching.
3. An integrated tiltable scrap preheating apparatus according to claim 2, wherein the bottom surface of the support frame (2) is provided with a receiving groove (201), and the lower end of the preheater body (1) is placed in the receiving groove (201).
4. The integrated tiltable scrap preheating apparatus according to claim 2, wherein said motor driving assembly is provided in two sets, respectively provided at both sides of said supporting frame (2), and fixedly connected to said supporting frame (2), and comprises a tilting driving motor (28) and a speed reducer (29) connected in series, and a rotating shaft extended from said speed reducer (29) is fixedly connected to said supporting frame (2).
5. The integrated tiltable scrap preheating apparatus according to claim 2, wherein said support frame (2) is provided at a bottom thereof with an integrally supported strut (202), and said hydraulic ram (4) is connected at a lower end thereof to said strut (202).
6. The integrated tiltable waste steel preheating device of claim 2, wherein the burner heating unit comprises a burner (16) and a burner elevating device, the burner elevating device is arranged on the mounting frame (8) above the preheater body (1), the burner elevating device comprises a burner elevating motor (17), a burner elevating coupling (18) and a burner elevating reducer (19) which are connected in sequence, burner lift stopper (20), reel assembly (21) and set up burner lift pulley assembly (22), burner lift mount (23) and guide rail assembly (24) on mounting bracket (8), wind wire rope on reel assembly (21), wire rope passes behind burner lift pulley assembly (22) and is connected with burner lift mount (23), burner lift mount (23) and guide rail assembly (24) cooperation, burner (16) are connected on burner lift mount (23).
7. An integrated tiltable scrap preheating apparatus according to claim 2, wherein the preheater unit further comprises a preheater upper cover (7), the preheater upper cover (7) being controlled up and down by an upper cover lifting device provided on a mounting frame (8) above the preheater body (1), the upper cover lifting device comprising an upper cover lifting motor (9) and an upper cover lifting brake (10) connected in series, the automatic control system comprises an upper cover lifting speed reducer (11), an upper cover lifting coupler (12) and driven shaft assemblies (13), wherein the two ends of the upper cover lifting coupler (12) are respectively connected with one driven shaft assembly (13), the two driven shaft assemblies (13) are kept away from one end of the upper cover lifting coupler (12) is respectively connected with a pulley (14), a lifting rope is installed on the pulley (14), one end of each lifting rope is respectively connected with an upper cover (7) of the preheater, and the other end of each lifting rope is respectively connected with a counterweight (15).
8. The integrated tiltable scrap preheating apparatus according to claim 1, wherein said feeding unit comprises a feeding hopper (25), and the front and rear ends of the feeding hopper (25) are connected to the electric hoist (26), respectively.
9. The integrated tiltable scrap preheating apparatus according to claim 8, wherein said feeding unit further comprises a crane (27) for loading scrap into said feeding hopper (25).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021098785.8U CN212476811U (en) | 2020-06-15 | 2020-06-15 | Integrated tilting waste steel preheating device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021098785.8U CN212476811U (en) | 2020-06-15 | 2020-06-15 | Integrated tilting waste steel preheating device |
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| CN212476811U true CN212476811U (en) | 2021-02-05 |
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| CN202021098785.8U Active CN212476811U (en) | 2020-06-15 | 2020-06-15 | Integrated tilting waste steel preheating device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111560491A (en) * | 2020-06-15 | 2020-08-21 | 沈阳科维润工程技术有限公司 | Integrated tilting waste steel preheating device |
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2020
- 2020-06-15 CN CN202021098785.8U patent/CN212476811U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111560491A (en) * | 2020-06-15 | 2020-08-21 | 沈阳科维润工程技术有限公司 | Integrated tilting waste steel preheating device |
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