CN212458746U - Real-time monitoring device for operating force of air outlet of vehicle air conditioner - Google Patents

Real-time monitoring device for operating force of air outlet of vehicle air conditioner Download PDF

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Publication number
CN212458746U
CN212458746U CN202021033391.4U CN202021033391U CN212458746U CN 212458746 U CN212458746 U CN 212458746U CN 202021033391 U CN202021033391 U CN 202021033391U CN 212458746 U CN212458746 U CN 212458746U
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head
air outlet
testing
test
operating force
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CN202021033391.4U
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Inventor
孙波杰
岑对对
罗文武
毛可琛
陈科
童吴泽
孙益
张晓鹤
陈若男
洪湖峰
杨洪军
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Ningbo Fuerda Smartech Co Ltd
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Ningbo Fuerda Smartech Co Ltd
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Abstract

The utility model provides a real-time supervision device of vehicle air conditioner air outlet operating force, include: the testing device comprises a testing head, one end of the testing head is connected with the manipulator through a mechanical sensor, and the other end of the testing head is used for contacting an air outlet testing piece on the fixed seat; during detection, the manipulator drives the test head to act on the air outlet test piece and feeds back the test piece to the mechanical sensor to collect and record test data. The utility model provides a real-time supervision device of vehicle air conditioner air outlet operating force can realize automatic operating force control and detect, and monitoring process stability is good, and the monitoring data is true and highly, can realize that the batchization product detects, improves product quality, improves production efficiency.

Description

Real-time monitoring device for operating force of air outlet of vehicle air conditioner
Technical Field
The utility model relates to an operating force detection area, in particular to real-time supervision device of vehicle air conditioner air outlet operating force.
Background
The automobile air conditioner air outlet is an automobile interior trim part and comprises a left air outlet and a right air outlet, and the left air outlet and the right air outlet are usually arranged on an instrument panel and used for adjusting air outlet air quantity and air direction of an air conditioner.
The regulation operation of the air outlet of the automobile air conditioner is divided into the operation of a dial wheel and the operation of a dial button. The air outlet of the automobile air conditioner needs to be subjected to a series of detection before leaving the factory, detection items comprise the air outlet volume of the air outlet, the service life of the air outlet, the operating force of a dial wheel and a dial button and the like, and the air outlet can be left the factory after being qualified. In the traditional detection of the operating force of the thumb wheel or the thumb button, an air outlet is usually fixed on an instrument panel of a simulated loading coordinate system, and the measurement is carried out by adopting a method of manually holding a dynamometer (pull pressure gauge), so that the method has the advantages of being capable of freely carrying out the test, free from the display of the angle or the shape and the size of a product and low in requirement on an operator.
However, in the process of implementing the technical solution in the embodiment of the present application, the applicant finds that the above-mentioned technology has at least the following technical problems:
1. because the existing manual handheld type force measurement is adopted, when a product is tested in batch, the loss of the manpower is increased, the manual efficiency is gradually reduced, and the authenticity of the measured data is difficult to ensure;
2. because the existing manual handheld force measurement can only detect the operating force at a single angle, when the product is operated at multiple angles, the traditional handheld type can cause that the measurement response is incorrect;
3. the existing product stability monitoring device is mostly operated manually or small equipment is adopted, but the feedback efficiency is low, the product stability monitoring device is difficult to process in the first time, and the product quality and the production efficiency are influenced.
SUMMERY OF THE UTILITY MODEL
Technical problem to be solved
The to-be-solved technical problem of the utility model is to provide a can realize that real time monitoring detects, the data authenticity of monitoring is high and the real-time supervision device of vehicle air conditioner air outlet operating force good stable to overcome current air outlet operating force and detect unstable, the authenticity is poor and the defect of inefficiency.
(II) technical scheme
In order to solve the technical problem, the utility model discloses a vehicle air conditioner air outlet operating force's real-time supervision device, include: the testing device comprises a testing head, one end of the testing head is connected with the manipulator through a mechanical sensor, and the other end of the testing head is used for contacting an air outlet testing piece on the fixed seat; examine time measuring, the manipulator drive the test head acts on the air outlet test piece, and feed back extremely the mechanics sensor carries out the collection record of test data, adopts this structure, utilizes manipulator control the test head is right the measured object spare on the fixing base carries out the measuring of operating force, holistic simple structure, through the control drive of manipulator can make the testing process more stable, and the measured data has the authenticity more, and can guarantee the detection efficiency to the product, further improves product quality and production efficiency.
Further, be provided with on the fixing base and be used for fixing the clamping mechanism of air outlet test piece is used for fixed test piece, can guarantee in the test process the stability of air outlet test piece further improves the authenticity of data, one side of frame is provided with processing equipment, utilizes processing equipment is right the data of mechanics sensor is handled the analysis, can carry out the feedback of problem the very first time, guarantees the quality and the production efficiency of product still be provided with the laser head in the frame for beat sign indicating number to qualified product, convenient differentiation.
Further, the test head includes: the device comprises a first test head, a second test head, a first detection head and a second detection head, wherein the second test head is arranged at the lower end of the first test head; the first test head is inverted T-shaped, the first test head and the second test head are used for detecting the operating force of the test piece, the corresponding test heads are used for different test parts, data can be more accurate, and meanwhile the test heads are simple in structure and convenient to replace and install.
Further, the first detection head and the second detection head are coaxially arranged, the first detection head and the second detection head are used for detecting a toggle button on the air outlet test piece, and the second detection head is used for detecting a turntable on the air outlet test piece; first detection head outside end is the toper, and is convenient right the air outlet test piece is dialled and is turned round and carry out the rotation test, can guarantee the stability of test process, and makes first detection head with power transmission between the air outlet test piece is more accurate and stable, the outside end that the second detected the head is square, and is convenient right the air outlet test piece removes the test, can guarantee the stability of test process, and makes power transmission between second detection head and the test piece is more accurate and stable, improves the authenticity of data.
(III) advantageous effects
The utility model relates to a vehicle air conditioner air outlet operating force's real-time supervision device lies in for prior art's advantage:
1) the detection stability of the product is good, the authenticity of the pillow data can be realized, the manipulator is used for controlling the test head to realize detection operation by arranging the manipulator, the fixed seat and the test head, and the data is fed back by the mechanical sensor, so that the detection process is more real and stable, and the data accuracy is high;
2) the product can be monitored in real time, the quality and the production efficiency of the product are guaranteed, the processing equipment is arranged, data are analyzed in real time, the product with the processing problem can be found and processed in the first time through the built-in warning function, and the product quality is guaranteed.
Drawings
Fig. 1 is a perspective view of a real-time monitoring device for an air outlet operation force of a vehicle air conditioner according to the present invention;
fig. 2 is a schematic structural view of a frame of the device for monitoring the operating force of the air outlet of the vehicle air conditioner in real time according to the present invention;
fig. 3 is a schematic structural view of a testing head of a real-time monitoring device for an operating force of an air outlet of a vehicle air conditioner according to the present invention;
fig. 4 is a side view of the first detecting head of the real-time monitoring device for the operating force of the air outlet of the vehicle air conditioner;
fig. 5 is a schematic structural view of the first detecting head of the real-time monitoring device for the operating force of the air outlet of the vehicle air conditioner according to the present invention;
fig. 6 is a side view of the second probe of the real-time monitoring device for the operation force of the air outlet of the vehicle air conditioner according to the present invention;
fig. 7 is a schematic structural view of the second detecting head of the real-time monitoring device for the operating force of the air outlet of the vehicle air conditioner according to the present invention;
fig. 8 is a side view of the second testing head of the real-time monitoring device for the operation force of the air outlet of the vehicle air conditioner according to the present invention;
FIG. 9 is a schematic structural diagram of a second test head of the real-time monitoring device for the operating force of the air outlet of the vehicle air conditioner according to the present invention;
FIG. 10 is a schematic block diagram of a method for real-time monitoring of an operating force at an outlet of a vehicle air conditioner according to the present invention;
wherein: the test device comprises a rack 1, a fixed seat 2, a manipulator 3, a mechanical sensor 4, a test head 5, a first test head 501, a second test head 502, a first detection head 511, a second detection head 521, a processing device 6, a laser head 7, an air outlet test piece 8, a dial knob 801 and a rolling disc 802.
Detailed Description
The following detailed description of the embodiments of the present invention is provided with reference to the accompanying drawings and examples. The following examples are intended to illustrate the invention, but are not intended to limit the scope of the invention.
Referring to fig. 1 to 10, a real-time monitoring apparatus for an operating force of an air outlet of a vehicle air conditioner includes: frame 1, fix fixing base 2 and manipulator 3 in frame 1, be provided with testing arrangement in the one end of manipulator 3, testing arrangement includes test head 5, and mechanical sensor 4 is passed through to test head 5 one end is connected with manipulator 3, and test head 5's the other end is used for contacting air outlet test piece 8 on the fixing base, and air outlet test piece 8 includes: a dial knob 801 and a rolling disc 802; when detecting, the mechanical arm 3 drives the testing head 5 to act on the air outlet testing piece 8 and feeds the data back to the mechanical sensor 4 for collecting and recording the testing data, the fixing seat 2 is provided with a clamping mechanism for fixing the air outlet testing piece 8, one side of the rack 1 is provided with the processing equipment 6, the rack 1 is also provided with the laser head 7, specifically, when detecting the air outlet testing piece 8, the air outlet testing piece 8 is fixedly arranged on the fixing seat 2 through the clamping mechanism, the stability of the air outlet testing piece 8 during testing is kept, the mechanical arm 3 is controlled to operate through the processing equipment 6, the mechanical arm 3 can control the testing head 5 to act on the air outlet testing piece 8, the detection of the operating force of the air outlet testing piece 8 is realized, the data is collected and recorded through the mechanical sensor 4, the processing equipment 6 outputs the result after processing the data, whether the operating force detection to the air outlet test piece 8 is qualified is judged, and by adopting the structure, the stability of the test head 5 and the air outlet test piece 8 is better and the data result is more visual when the test is performed.
Referring to fig. 3 to 9, the test head 5 includes: the testing device comprises a first testing head 501, wherein a second testing head 502 is arranged at the lower end of the first testing head 501, a first detecting head 511 is arranged on one side of the first testing head 501, and a second detecting head 521 is arranged on the other side of the first testing head 501; the first testing head 501 is inverted-T-shaped and is convenient to process and produce, the first testing head 511 and the second testing head 521 are coaxially arranged, the first testing head 511 and the second testing head 521 are used for detecting a toggle 801 on the air outlet testing piece 8, and the second testing head 502 is used for detecting a turntable 802 on the air outlet testing piece 8; the outer side end of the first detection head 511 is conical, the outer side end of the second detection head 521 is square, one end of the first detection head 511 is used for abutting against the dial knob 801 to monitor the force in the rotating direction, one end of the second detection head 521 is used for abutting against the left side or the right side of the dial knob 801 to move for force measurement, the second detection head 501 is pressed against the upper end of the rolling disc 802 to roll for force measurement, the structure of the detection head 5 is adopted, operation and control of the mechanical arm 3 are combined, multi-angle operation force detection of the air outlet detection piece 8 can be achieved, the structure of the detection head 5 is simple, and various testing requirements can be met.
The real-time monitoring device for the operating force of the air outlet of the vehicle air conditioner is provided with the mechanical arm, the fixed seat and the testing head, the testing head is controlled by the mechanical arm to realize detection operation, and data are fed back through the mechanical sensor, so that the detection process is more real and stable, and the data accuracy is high; in addition, the processing equipment is arranged to analyze data in real time, and a product with a problem can be found and processed at the first time through the built-in warning function, so that the product quality is guaranteed.
The above is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of improvements and decorations can be made without departing from the technical principle of the present invention, and these improvements and decorations should also be regarded as the protection scope of the present invention.

Claims (4)

1. The utility model provides a real-time supervision device of vehicle air conditioner air outlet operating force which characterized in that includes: the testing device comprises a rack (1), a fixed seat (2) and a mechanical arm (3), wherein the fixed seat (2) and the mechanical arm (3) are fixed on the rack (1), one end of the mechanical arm (3) is provided with a testing device, the testing device comprises a testing head (5), one end of the testing head (5) is connected with the mechanical arm (3) through a mechanical sensor (4), and the other end of the testing head (5) is used for contacting an air outlet testing piece (8) on the fixed seat; during detection, the mechanical arm (3) drives the test head (5) to act on the air outlet test piece (8) and feeds back the test data to the mechanical sensor (4) for collection and recording of test data.
2. The real-time monitoring device for the operating force of the air outlet of the air conditioner of the vehicle as claimed in claim 1, wherein a clamping mechanism for fixing the air outlet test piece (8) is arranged on the fixed seat (2), a processing device (6) is arranged on one side of the frame (1), and a laser head (7) is further arranged on the frame (1).
3. The apparatus for monitoring the operating force of an air outlet of a vehicle air conditioner according to claim 1, wherein the test head (5) comprises: the device comprises a first testing head (501), wherein a second testing head (502) is arranged at the lower end of the first testing head (501), a first detecting head (511) is arranged on one side of the first testing head (501), and a second detecting head (521) is arranged on the other side of the first testing head (501); wherein the first test head (501) is inverted T-shaped.
4. The apparatus for monitoring the operation force of the air outlet of the air conditioner of a vehicle according to claim 3, wherein the first detecting head (511) and the second detecting head (521) are coaxially arranged, the first detecting head (511) and the second detecting head (521) are used for detecting a toggle button (801) on the air outlet testing piece (8), and the second detecting head (502) is used for detecting a rotating disc (802) on the air outlet testing piece (8); the outer side end of the first detection head (511) is conical, and the outer side end of the second detection head (521) is square.
CN202021033391.4U 2020-06-08 2020-06-08 Real-time monitoring device for operating force of air outlet of vehicle air conditioner Active CN212458746U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202021033391.4U CN212458746U (en) 2020-06-08 2020-06-08 Real-time monitoring device for operating force of air outlet of vehicle air conditioner

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202021033391.4U CN212458746U (en) 2020-06-08 2020-06-08 Real-time monitoring device for operating force of air outlet of vehicle air conditioner

Publications (1)

Publication Number Publication Date
CN212458746U true CN212458746U (en) 2021-02-02

Family

ID=74492558

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202021033391.4U Active CN212458746U (en) 2020-06-08 2020-06-08 Real-time monitoring device for operating force of air outlet of vehicle air conditioner

Country Status (1)

Country Link
CN (1) CN212458746U (en)

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Address after: 315300 no.1493-1569, Xiaolin Avenue, Xiaolin Town, Cixi City, Ningbo City, Zhejiang Province

Patentee after: NINGBO FUERDA SMARTECH Co.,Ltd.

Address before: 315300 Zhangxin South Road, Xiaolin Town, Cixi City, Ningbo City, Zhejiang Province

Patentee before: NINGBO FUERDA SMARTECH Co.,Ltd.