CN212446289U - Flattening device is used in rubber pad production - Google Patents
Flattening device is used in rubber pad production Download PDFInfo
- Publication number
- CN212446289U CN212446289U CN202020602177.XU CN202020602177U CN212446289U CN 212446289 U CN212446289 U CN 212446289U CN 202020602177 U CN202020602177 U CN 202020602177U CN 212446289 U CN212446289 U CN 212446289U
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- Prior art keywords
- seat
- sliding
- flattening
- fixedly connected
- rigid coupling
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- 229920001971 elastomer Polymers 0.000 title claims abstract description 19
- 239000005060 rubber Substances 0.000 title claims abstract description 19
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 7
- 230000007246 mechanism Effects 0.000 claims abstract description 23
- 230000006835 compression Effects 0.000 claims abstract description 17
- 238000007906 compression Methods 0.000 claims abstract description 17
- 230000008878 coupling Effects 0.000 claims description 14
- 238000010168 coupling process Methods 0.000 claims description 14
- 238000005859 coupling reaction Methods 0.000 claims description 14
- 230000003014 reinforcing effect Effects 0.000 claims description 3
- 239000004816 latex Substances 0.000 abstract description 21
- 229920000126 latex Polymers 0.000 abstract description 21
- 238000000034 method Methods 0.000 abstract description 7
- 238000005096 rolling process Methods 0.000 abstract description 5
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000012856 packing Methods 0.000 abstract description 2
- 238000003825 pressing Methods 0.000 description 10
- 244000043261 Hevea brasiliensis Species 0.000 description 4
- 229920003052 natural elastomer Polymers 0.000 description 3
- 229920001194 natural rubber Polymers 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 229920003051 synthetic elastomer Polymers 0.000 description 2
- 239000005061 synthetic rubber Substances 0.000 description 2
- 244000025254 Cannabis sativa Species 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 229920006125 amorphous polymer Polymers 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 230000003860 sleep quality Effects 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
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Abstract
The utility model discloses a flattening device is used in rubber pad production, including bedplate, moving mechanism and flattening mechanism, the center of bedplate is equipped with the standing groove that runs through, is equipped with the layer board in the standing groove, and moving mechanism includes reciprocal lead screw, slide and motor, and flattening mechanism includes portal frame, lift seat and compression roller, the beneficial effects of the utility model are that, this device is when using, places the latex pad and accepts at standing groove internal diameter layer board, and flattening mechanism flattens the operation to the latex pad, and moving mechanism drives flattening mechanism and reciprocates simultaneously and controls to carry out the rolling that relapses to the latex pad, at this in-process, the compression roller pastes the upper surface of tight latex pad all the time to keep reliable packing force throughout, avoid flattening the in-process to the adjustment of compression roller height.
Description
Technical Field
The utility model relates to a rubber product processingequipment technical field, concretely relates to flattening device is used in rubber pad production.
Background
The rubber is a high-elasticity polymer material with reversible deformation, has elasticity at room temperature, can generate large deformation under the action of small external force, can recover the original shape after the external force is removed, belongs to a completely amorphous polymer, and is divided into two types of natural rubber and synthetic rubber. The natural rubber is prepared by extracting colloid from plants such as rubber tree and rubber grass and processing; synthetic rubbers are obtained by polymerization of various monomers. Rubber products are widely used in industry or in various aspects of life.
Latex mattresses made of natural rubber are an important category of rubber products, and with the improvement of living standard, the requirements of people on sleep quality are higher and higher, and because of the advantages of high elasticity, shock absorption, compression fatigue resistance, good bearing performance, comfort, durability and the like, latex mattresses are gradually favored by people.
The latex pad is generally processed by means of drawing, foaming, gelling, vulcanizing, washing, drying and the like, and the primarily formed latex pad has the phenomena of swelling and empty bag, and generally needs to be flattened by means of rolling to have good compactness.
The existing compaction device rolls through the compression roller, but in the process of rolling, the thickness of the latex pad can be reduced due to the fact that air in an empty bag is discharged and expanded to be flattened, the height of the compression roller needs to be continuously adjusted manually in the process of rolling, the flattening efficiency is low, and the operation is troublesome.
SUMMERY OF THE UTILITY MODEL
In order to solve the problem, the utility model provides a flattening device is used in rubber pad production, the utility model discloses a realize through following technical scheme.
A flattening device for producing rubber pads comprises a seat plate, a moving mechanism and a flattening mechanism;
a through placing groove is formed in the center of the seat plate, a supporting plate is arranged in the placing groove, through rail grooves are symmetrically formed in the front and the back of the seat plate, and supporting legs are fixedly connected to the four corners of the lower surface of the seat plate;
the moving mechanism comprises reciprocating screw rods, sliding seats and motors, the reciprocating screw rods are rotatably connected in the track grooves, the right ends of the reciprocating screw rods extend out of the seat plate and are fixedly connected with driving wheels, the sliding seats are slidably connected in the track grooves and are meshed with the reciprocating screw rods, the motors are fixedly connected to the right side of the lower surface of the seat plate, output shafts of the motors are fixedly connected with driving wheels, and the driving wheels are linked with the two driving wheels through belts;
flattening mechanism includes portal frame, lift seat and compression roller, the portal frame rigid coupling is in each the upper surface of slide, the rigid coupling has the guide bar between the roof of portal frame and the upper surface of slide, lift seat sliding connection between two risers of portal frame and with guide bar sliding connection, the cover has pressure spring on the guide bar of lift seat top, both ends rigid coupling has the pivot around the compression roller, the head of each pivot is passed through the bearing frame and is rotated with the lift seat around respectively and be connected.
Furthermore, the front side and the rear side of each track groove are symmetrically provided with sliding grooves, and the front side and the rear side of each sliding seat are fixedly connected with sliding blocks which are in sliding connection with the sliding grooves.
Furthermore, reinforcing rods are symmetrically and fixedly connected between top plates of the portal frame.
Furthermore, the diameter of the compression roller is equal to the height of the lifting seat, the upper surface of the sliding seat is flush with the upper surface of the seat plate, and when the lifting seat is in contact with the upper surface of the sliding seat, the compression spring is in a natural state.
Further, two of left side and rear side the rigid coupling has the connecting plate between the supporting leg, and the rigid coupling has the mounting panel between the connecting plate, the upper surface center rigid coupling of mounting panel has electric hydraulic cylinder, electric hydraulic cylinder's telescopic link top and the lower surface center rigid coupling of layer board, the size of layer board is unanimous with the size of standing groove, and layer board sliding connection is in the standing groove.
The beneficial effects of the utility model are that, this device is when using, places the latex pad and accepts at standing groove internal diameter layer board, and flattening mechanism flattens the operation to the latex pad, and moving mechanism drive flattening mechanism removes about reciprocating simultaneously to carrying out the rolling that relapses to the latex pad, at this in-process, the compression roller pastes the upper surface of tight latex pad all the time, thereby remains reliable packing force all the time, avoids flattening the in-process to the adjustment of compression roller height.
Drawings
In order to more clearly illustrate the technical solution of the present invention, the drawings used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are only some examples of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.
FIG. 1: the utility model relates to an axonometric drawing of a flattening device for producing rubber pads;
FIG. 2: rubber pad production is with flattening device's cross-sectional view.
The reference numbers are as follows:
1-seat plate, 101-placing groove, 102-supporting plate, 103-track groove, 104-supporting leg, 201-reciprocating screw rod, 202-sliding seat, 203-motor, 204-driving wheel, 205-driving wheel, 206-belt, 301-portal frame, 302-lifting seat, 303-pressing roller, 304-guide rod, 305-pressing spring, 306-rotating shaft, 307-bearing seat, 401-sliding groove, 402-sliding block, 403-reinforcing rod, 404-connecting plate, 405-mounting plate and 406-electric hydraulic cylinder.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative efforts belong to the protection scope of the present invention.
As shown in fig. 1-2, the present invention has the following two embodiments.
Example 1
A flattening device for producing rubber pads comprises a seat plate 1, a moving mechanism and a flattening mechanism;
a through placing groove 101 is formed in the center of the seat plate 1, a supporting plate 102 is arranged in the placing groove 101, through rail grooves 103 are symmetrically formed in the front and the back of the seat plate 1, and supporting legs 104 are fixedly connected to the four corners of the lower surface of the seat plate 1;
the moving mechanism comprises a reciprocating screw rod 201, a sliding seat 202 and a motor 203, the reciprocating screw rod 201 is rotatably connected in each track groove 103, the right end of the reciprocating screw rod 201 extends out of the seat plate 1 and is fixedly connected with a driving wheel 204, the sliding seat 202 is slidably connected in the track groove 103 and is meshed with the reciprocating screw rod 201, the motor 203 is fixedly connected to the right side of the lower surface of the seat plate 1, an output shaft of the motor 203 is fixedly connected with a driving wheel 205, and the driving wheel 205 is linked with the two driving wheels 204 through a belt 206;
the flattening mechanism comprises a portal frame 301, lifting seats 302 and press rollers 303, the portal frame 301 is fixedly connected to the upper surface of each sliding seat 202, guide rods 304 are fixedly connected between the top plate of the portal frame 301 and the upper surface of the sliding seat 202, the lifting seats 302 are slidably connected between two vertical plates of the portal frame 301 and are slidably connected with the guide rods 304, compression springs 305 are sleeved on the guide rods 304 above the lifting seats 302, rotating shafts 306 are fixedly connected to the front end and the rear end of each press roller 303, and the heads of the rotating shafts 306 are rotatably connected with the front lifting seat 302 and the rear lifting seat 302 through bearing seats 307 respectively.
Reinforcing rods 403 are symmetrically and fixedly connected between the top plates of the portal frame 301.
The diameter of the pressing roller 303 is equal to the height of the lifting seat 302, the upper surface of the sliding seat 202 is flush with the upper surface of the seat plate 1, and the pressing spring 305 is in a natural state when the lifting seat 302 is in contact with the upper surface of the sliding seat 202.
Example 2
The difference from embodiment 1 is that the following is also included:
the connecting plates 404 are fixedly connected between the two supporting legs 104 on the left side and the rear side, the mounting plates 405 are fixedly connected between the connecting plates 404, the electric hydraulic cylinders 406 are fixedly connected to the centers of the upper surfaces of the mounting plates 405, the tops of the telescopic rods of the electric hydraulic cylinders 406 are fixedly connected to the centers of the lower surfaces of the supporting plates 102, the sizes of the supporting plates 102 are consistent with the size of the placing groove 101, and the supporting plates 102 are slidably connected in the placing groove 101.
Principle of operation
The circuit connection between the electric cylinder 406 and the motor 203 is a common prior art and is not described herein.
During the use, will tentatively press forming's latex pad place in standing groove 101 accept through layer board 102, start electric hydraulic cylinder 406, electric hydraulic cylinder 406 drive layer board 102's lift to highly adjusting latex pad, the adjustment latex pad height makes its upper surface be located on the upper surface of bedplate 1.
Since the diameter of the pressing roller 303 is equal to the height of the lifting seat 302, the upper surface of the sliding seat 202 is flush with the upper surface of the seat plate 1, when the lifting seat 302 contacts with the upper surface of the sliding seat 202, the pressing spring 305 is in a natural state, and the pressing roller 303 presses the latex pad flatly and always has a downward pressing force on the latex pad under the action of the pressing spring 305.
The motor 203 is started, the motor 203 drives the driving wheel 205 to rotate, the driving wheel 205 drives the two driving wheels 204 to rotate through the belt 206, so that the two reciprocating screw rods 201 synchronously rotate, the sliding base 202 moves left and right in a reciprocating mode in the rotating process of the reciprocating screw rods 201 due to the fact that the sliding base 202 is meshed with the reciprocating screw rods 201, the sliding base 202 drives the flattening mechanism to move left and right in a reciprocating mode, the pressing roller 303 continuously conducts reciprocating flattening operation on the latex pad, and therefore air in the empty bag of the latex pad is discharged and the latex pad is bulged and flattened.
The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments are not exhaustive and do not limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, to thereby enable others skilled in the art to best understand the invention for and utilize the invention. The present invention is limited only by the claims and their full scope and equivalents.
Claims (5)
1. The utility model provides a flattening device is used in rubber pad production which characterized in that: comprises a seat plate, a moving mechanism and a flattening mechanism;
a through placing groove is formed in the center of the seat plate, a supporting plate is arranged in the placing groove, through rail grooves are symmetrically formed in the front and the back of the seat plate, and supporting legs are fixedly connected to the four corners of the lower surface of the seat plate;
the moving mechanism comprises reciprocating screw rods, sliding seats and motors, the reciprocating screw rods are rotatably connected in the track grooves, the right ends of the reciprocating screw rods extend out of the seat plate and are fixedly connected with driving wheels, the sliding seats are slidably connected in the track grooves and are meshed with the reciprocating screw rods, the motors are fixedly connected to the right side of the lower surface of the seat plate, output shafts of the motors are fixedly connected with driving wheels, and the driving wheels are linked with the two driving wheels through belts;
flattening mechanism includes portal frame, lift seat and compression roller, the portal frame rigid coupling is in each the upper surface of slide, the rigid coupling has the guide bar between the roof of portal frame and the upper surface of slide, lift seat sliding connection between two risers of portal frame and with guide bar sliding connection, the cover has pressure spring on the guide bar of lift seat top, both ends rigid coupling has the pivot around the compression roller, the head of each pivot is passed through the bearing frame and is rotated with the lift seat around respectively and be connected.
2. The flattening device for producing rubber pads in claim 1 is characterized in that: sliding grooves are symmetrically arranged on the front side and the rear side of each track groove, and sliding blocks which are in sliding connection with the sliding grooves are fixedly connected to the front side and the rear side of each sliding seat.
3. The flattening device for producing rubber pads in claim 1 is characterized in that: and reinforcing rods are symmetrically and fixedly connected between the top plates of the portal frames.
4. The flattening device for producing rubber pads in claim 1 is characterized in that: the diameter of the compression roller is equal to the height of the lifting seat, the upper surface of the sliding seat is flush with the upper surface of the seat plate, and when the lifting seat is in contact with the upper surface of the sliding seat, the compression spring is in a natural state.
5. The flattening device for producing rubber pads in claim 1 is characterized in that: left side and rear side the rigid coupling has the connecting plate between the supporting leg, and the rigid coupling has the mounting panel between the connecting plate, the upper surface center rigid coupling of mounting panel has electric hydraulic cylinder, electric hydraulic cylinder's telescopic link top and the lower surface center rigid coupling of layer board, the size of layer board is unanimous with the size of standing groove, and layer board sliding connection is in the standing groove.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020602177.XU CN212446289U (en) | 2020-04-21 | 2020-04-21 | Flattening device is used in rubber pad production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020602177.XU CN212446289U (en) | 2020-04-21 | 2020-04-21 | Flattening device is used in rubber pad production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212446289U true CN212446289U (en) | 2021-02-02 |
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ID=74468807
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020602177.XU Expired - Fee Related CN212446289U (en) | 2020-04-21 | 2020-04-21 | Flattening device is used in rubber pad production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212446289U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112974584A (en) * | 2021-02-05 | 2021-06-18 | 何向东 | Automatic change material loading intelligence veneer reeling machine |
-
2020
- 2020-04-21 CN CN202020602177.XU patent/CN212446289U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112974584A (en) * | 2021-02-05 | 2021-06-18 | 何向东 | Automatic change material loading intelligence veneer reeling machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20211022 Address after: 215100 No. 3a, Lianyi Road, Luzhi Town, Wuzhong District, Suzhou City, Jiangsu Province Patentee after: Suzhou Mingyang rubber products Co.,Ltd. Address before: 318050 No.34, zone 2, Erfang village, Pengjie Town, Luqiao District, Taizhou City, Zhejiang Province Patentee before: Luo Bo |
|
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210202 |