CN212444074U

CN212444074U - Full-automatic fastener bolt tightening and loosening equipment

Info

Publication number: CN212444074U
Application number: CN202022205874.4U
Authority: CN
Inventors: 曲志伟
Original assignee: Jinan Xinquancheng Information Technology Co ltd
Current assignee: Jinan Xinquancheng Information Technology Co ltd
Priority date: 2020-09-30
Filing date: 2020-09-30
Publication date: 2021-02-02
Anticipated expiration: 2030-09-30

Abstract

The utility model discloses a full-automatic fastener bolt elasticity equipment, including main part, the control system of setting in the main part, running gear, bolt take-up unit, prevent side turning device and induction system, preceding, the back both ends of main part lower part all are provided with prevents the device of turning on one's side, prevent that the device of turning on one's side includes fixed bolster, two movable support and two and prevent the side wheel that turns on one's side, and the movable support lower part is connected through the connecting rod and is prevented the side wheel that turns on one's side, and fixed bolster and two movable support are through round pin axle swing joint, prevent that the outside profile of side. The utility model has reasonable structure and simple operation, accurately realizes the automatic operation of bolt fastening, and avoids the safety accident and the re-debugging caused by easy toppling of equipment when in use; the equipment is simple to mount and dismount, the falling accidents are avoided, meanwhile, short-distance transportation or position adjustment are easier, and the labor intensity is reduced.

Description

Full-automatic fastener bolt tightening and loosening equipment

Technical Field

The utility model relates to a track construction technical field especially relates to a full-automatic fastener bolt elasticity equipment.

Background

China is a big railway country, and as a result of statistics, the business mileage of railways in China reaches over 13.1 kilometers and the scale is the second in the world when the number of years reaches 2018; wherein the high-speed rail is more than 2.9 kilometres, which is far beyond the sum of the high-speed rail mileage of other countries in the world. The track is an integral engineering structure as an important component of the railway line. During the process of installing or repairing the track, a large number of loose bolts are involved for working. The traditional bolt tightening and loosening modes include two modes, one mode is to use a wrench and tighten and loosen the bolt by depending on the experience of workers; the other way is to use a hydraulic internal combustion engine wrench, a portable alternating current electric wrench or a rechargeable portable wrench, which can reduce labor intensity to a certain extent, but has the following disadvantages: 1. The bolt and the wrench still need to be aligned manually, the working quality is not controllable, and the working efficiency is influenced; 2. In the operation process of the hydraulic internal combustion engine wrench, workers must perform the actions of supporting, pressing down and lifting the connecting rod, which wastes time and labor; in the operation process of the portable alternating current spanner, workers must drag wires to work, and safety risks exist; 3. The operating time is limited by the length of the power line or the capacity of the battery. In order to automatically finish bolt tightening and loosening work without manual work, Chinese patent with application number CN201921535405.X describes a self-propelled rail bolt tightening and loosening device, which realizes bolt tightening without manual work, but has a complex structural design, so that the accuracy of the stop position of the device has errors, and meanwhile, equipment is toppled due to centrifugal force generated by two electric wrenches rotating towards one side simultaneously in the bolt tightening process, so that equipment is damaged, and the torque and the position of the equipment are required to be debugged again; meanwhile, a large amount of time is required for the operation worker to install and detach the equipment from the rail, particularly, when the running railway track is overhauled, if the train reaches the overhauling position and the bolt tightening and loosening equipment cannot be timely removed, an unpredictable safety accident can be caused, and the equipment needs to be carried by personnel or transportation equipment when the equipment leaves the rail, so that short-distance transportation or position adjustment is inconvenient.

SUMMERY OF THE UTILITY MODEL

The utility model aims at solving the defects existing in the prior art and providing a full-automatic fastener bolt tightening device.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

a full-automatic fastener bolt tightening and loosening device comprises a main body, a control system, a walking device, a bolt tightening and loosening device, an anti-rollover device and an induction device, wherein the control system, the walking device, the bolt tightening and loosening device, the anti-rollover device and the induction device are arranged on the main body; the bolt tightening and loosening device comprises a pair of servo motor wrenches symmetrically arranged on two sides of the main body and a lifting device connected with the servo motor wrenches; the induction device is arranged at the lower part of the lifting device and is arranged right in front of the servo motor wrench at one side; the control system is electrically connected with the walking device, the bolt tightening and loosening device and the sensing device, controls the walking device to move forward, backward and stop, controls the sensing device to sense the position of the central point of the fastener bolt, controls the bolt tightening and loosening device to automatically tighten the fastener bolt, and realizes the fastening of the fastener bolt by fixed torque; the anti-rollover device comprises a fixed support, two movable supports and two anti-rollover wheels, the lower portions of the movable supports are connected through connecting rods and are prevented from being rolled over, the fixed support and the two movable supports are movably connected through pin shafts, a resistance spring II is further connected between the fixed support and the movable supports, the outer contour of the anti-rollover wheel is matched with the contour of a rail, a lifting rod is arranged on the movable supports, and the main body is further connected with an auxiliary wheel through an auxiliary wheel connecting rod.

Furthermore, the servo walking motor is connected with the driving walking wheel through a speed reducer, synchronous belt pulleys are fixedly arranged on the driving walking wheel and the driven walking wheel coaxially, the driving walking wheel and the driven walking wheel are movably connected through a synchronous belt, and the driving walking wheel and the driven walking wheel are matched with the railway track.

Furthermore, the lifting device comprises an electric lifting rod and a driven lifting rod, the electric lifting rod is connected with two symmetrically arranged driven lifting rods through a lifting connecting rod, a first resistance spring is arranged between the lower part of each driven lifting rod and the main body, and a lifting fork is further arranged at the lower part of each driven lifting rod; the servo motor wrench comprises an elastic servo motor, a lifting speed reducer and a wrench, wherein a lifting shifting fork is connected with a rotating shaft of the lifting speed reducer, the control system controls the electric lifting rod to drive the rotary lifter and the wrench to move up and down in a reciprocating manner through the lifting shifting fork arranged on the driven lifting rod, and a sensor is arranged on one side of the lifting connecting rod and used for controlling the highest position of the electric lifting rod to rise.

Furthermore, four corners of the lower part of the main body are respectively provided with four ground walking wheels.

Further, handles are arranged at the front end and the rear end of the main body.

Furthermore, the upper part of the main body is also provided with a power supply device, the power supply device is a generator and a lithium battery, and the power supply device is electrically connected with the control system, the walking device, the bolt tightening and loosening device and the induction device.

Compared with the prior art, the beneficial effects of the utility model are that:

the utility model has reasonable structure and simple operation, accurately realizes the automatic operation of bolt fastening, and avoids the safety accident and the re-debugging caused by easy toppling of equipment when in use; the equipment is simple to mount and dismount, the falling accidents are avoided, meanwhile, short-distance transportation or position adjustment are easier, and the labor intensity is reduced.

Drawings

Fig. 1 is a front view of a full-automatic fastener bolt tightening and loosening apparatus provided in the present invention;

fig. 2 is a side view of a full-automatic fastener bolt tightening and loosening apparatus provided by the present invention;

fig. 3 is a top view of a full-automatic fastener bolt tightening and loosening apparatus provided by the present invention;

fig. 4 is a rear view of a full-automatic fastener bolt tightening and loosening apparatus provided by the present invention;

fig. 5 is a schematic view of a traveling device of a full-automatic fastener bolt tightening and loosening apparatus provided by the present invention;

fig. 6 is a schematic diagram of a servo motor wrench of a full-automatic fastener bolt tightening and loosening apparatus provided by the present invention;

fig. 7 is a schematic view of a lifting device of a full-automatic fastener bolt tightening and loosening apparatus provided by the present invention;

fig. 8 is a schematic view of an anti-rollover device of a full-automatic fastener bolt tightening and loosening apparatus provided by the present invention;

the reference numerals include: the device comprises a main body 1, a control system 2, a traveling device 3, a bolt tightening device 4, an induction device 5, a servo motor wrench 6, a lifting device 7, a servo traveling motor 8, a driving traveling wheel 9, a driven traveling wheel 10, a speed reducer 11, a synchronous belt pulley 12, a synchronous belt 13, an electric lifting rod 14, a lifting connecting rod 15, a driven lifting rod 16, a lifting fork 17, a first resistance spring 18, a servo motor tightening device 19, a lifting speed reducer 20, a wrench 21, a side-turning prevention device 22, a fixed support 23, a movable support 24, a connecting rod 25, a side-turning prevention wheel 26, a pin shaft 27, a second resistance spring 28, a connecting rod of an auxiliary wheel 29, an auxiliary wheel 30, a lifting rod 31, a ground traveling wheel 32, a handle 33, a power supply device 34 and a sensor 35.

Detailed Description

In the description of this patent, it is to be understood that the terms "upper," "lower," "inner," "outer," "center," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the patent and for simplicity in description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are therefore not to be considered limiting of the patent.

In this patent, unless expressly stated or limited otherwise, the terms "combined," "disposed," "connected," "secured," and the like are intended to be inclusive and mean, for example, that they may be fixedly connected, releasably connected, or integral; can be mechanically or electrically connected; they may be directly connected or indirectly connected through an intermediate, or they may be connected internally or in an interactive relationship with each other, and unless otherwise specifically limited, the specific meaning of the above terms in this patent will be understood by those skilled in the art according to the specific circumstances.

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it should be understood that the preferred embodiments described herein are only used for illustrating and explaining the present invention, and are not used for limiting the present invention.

Referring to the attached drawings 1-8 of the specification, the utility model discloses a full-automatic fastener bolt tightening device, which comprises a main body 1, a control system 2, a walking device 3, a bolt tightening device 4, a side-turning prevention device 22 and an induction device 5, wherein the control system 2, the walking device 3, the bolt tightening device 4, the side-turning prevention device 22 and the induction device 5 are arranged on the main body 1, and the walking device 3 comprises a servo walking motor 8, an active walking wheel 9 and a passive walking wheel 10 which are arranged at the lower part of; the bolt tightening and loosening device 4 comprises a pair of servo motor wrenches 6 symmetrically arranged on two sides of the main body 1 and a lifting device 7 connected with the servo motor wrenches 6; the induction device 5 is arranged at the lower part of the lifting device 7, and the induction device 5 is arranged right in front of the servo motor wrench 6 at one side; the control system 2 is electrically connected with the walking device 3, the bolt tightening and loosening device 4 and the sensing device 5, the control system 2 controls the walking device 3 to move forward, move backward and stop, the control system 2 controls the sensing device 5 to sense the central point position of the fastener bolt, and the control system 2 controls the bolt tightening and loosening device 4 to automatically tighten the fastener bolt and realize the fixed torque fastening of the fastener bolt; referring to fig. 7, the lifting device 7 comprises an electric lifting rod 14 and a driven lifting rod 16, the electric lifting rod 14 is connected with two symmetrically arranged driven lifting rods 16 through a lifting connecting rod 15, a first resistance spring 18 is arranged between the lower part of the driven lifting rod 16 and the main body 1, and a lifting fork 17 is further arranged at the lower part of the driven lifting rod 16; referring to fig. 7, servo motor spanner 6 includes elasticity servo motor 19, liftable speed reducer 20 and spanner 21, refers to fig. 2, lift shift fork 17 and liftable speed reducer 20's pivot is connected, control system 2 control electric lift pole 14 drives reciprocal displacement such as rotatory riser 20 and spanner 21 upper and lower through the lift shift fork 17 that sets up on passive lifter 16, lift connecting rod 15 one side is provided with sensor 35 for the highest position that control electric lift pole 14 raised, and the position of sensor 35 can be adjusted according to the demand. In this embodiment, when the traveling device 3 drives the center point of the sensing device 5 to travel to the center point of the bolt to be tightened, the sensing device 5 transmits a signal to the control system 2, the control system 2 sends an instruction to control the traveling device 3 to continue traveling forward, the traveling distance is a fixed distance between the center point of the sensing device 5 and the center point of the wrench 21, the center point of the wrench 21 is concentric with the center point of the bolt to be tightened, the control system 2 sends an instruction to control the tightening servo motor 19 to drive the wrench 21 to rotate slowly through the liftable reducer 20, meanwhile, the control system 2 controls the electric lifting rod 14 to drive the driven lifting rod 16 to descend, the lifting fork 17 drives the wrench 21 to descend, the wrench 21 is in fit contact with the bolt to be tightened, and at this time, the control system 2 sends an instruction to control the tightening servo motor 19 to drive the wrench 21 to, the bolt is fastened or loosened, when the bolt is fastened, the control system 2 controls the torque of the servo motor 19 to realize fixed-torque fastening of the bolt, when the bolt is loosened, the control system 2 controls the servo motor 19 to rotate and controls the electric lifting rod 14 to drive the wrench 21 to ascend, and when the sensor 35 arranged on one side of the lifting connecting rod 15 reaches a set highest position, the bolt is loosened; after the bolt tightening process is completed, the lifting device 7 drives the wrench 21 to reset, and the next working cycle is started. Referring to fig. 1, 4 and 8, the front and rear ends of the lower portion of the main body 1 are provided with anti-rollover devices 22, each anti-rollover device 22 includes a fixed support 23, two movable supports 24 and two anti-rollover wheels 26, the lower portion of each movable support 23 is connected with the corresponding anti-rollover wheel 26 through a connecting rod 25, the fixed supports 23 and the two movable supports 24 are movably connected through a pin shaft 27, a resistance spring II 28 is further connected between the fixed supports 23 and the movable supports 24, the external contour of the anti-rollover wheels 26 is matched with the contour of a rail, the movable supports 24 are provided with lifting rods 31, and the main body 1 is further movably connected with auxiliary wheels 30 through auxiliary wheel connecting rods 29. In the embodiment, the outer edges of the two anti-rollover wheels 26 are attached to the outline of the rail, so that the contact area between the anti-rollover wheels 26 and the rail is increased, the resistance spring II 28 has high elastic resistance, the tight attachment degree between the anti-rollover wheels 26 and the rail is enhanced by applying resistance to the upper end of the movable support 24, the anti-rollover of the automatic loosening and tightening equipment is realized, meanwhile, the auxiliary wheels 30 erected on the other rail are arranged, the width of the equipment walking device is increased, the walking stability of the equipment is improved, the possibility of rollover is further reduced, and meanwhile, the main body 1 is movably connected with the auxiliary wheel connecting rods 29, so that the disassembly and the storage are convenient; the lifting rod 31 is arranged at the upper part of the outer side of the movable support 24, so that equipment can be conveniently installed or removed from the rail, two operators can hold the lifting rod 31 to apply pressure upwards, the distance between the two rollover-prevention wheels 26 is increased by compressing the second resistance spring 28 through the movable support 24, and the equipment can be quickly moved in and out of the rail.

Further, referring to fig. 2 and 5, the servo walking motor 8 is connected with an active walking wheel 9 through a speed reducer 11, synchronous belt pulleys 12 are fixedly arranged on the active walking wheel 9 and the passive walking wheel 10 coaxially, the synchronous belt pulleys 12 of the active walking wheel 9 and the passive walking wheel 10 are movably connected through a synchronous belt 13, and the active walking wheel 9 and the passive walking wheel 10 are matched with a railway track. In the present embodiment, the synchronous operation or stop of the driving wheels 9 and the driven wheels 10 can be realized between the driving wheels 9 and the driven wheels 10 through the synchronous belt pulley 12 and the synchronous belt 13.

Further, four ground traveling wheels 32 are provided at four corners of the lower portion of the main body 1, respectively. Preferably, the main body 1 is provided at the front end thereof with two fixed ground running wheels 32, and the main body 1 is provided at the rear end thereof with two steerable ground running wheels 32. When carrying out outdoor rail bolt and overhauing, the vehicle of transporting this equipment can't travel near the rail, and the ground walking wheel 32 that the accessible main part 1 lower part set up carries out short distance transport to equipment, has reduced the operating personnel and has moved, the working strength who lifts.

Further, handles 33 are provided at both front and rear ends of the main body 1. When the operation workman carries out the short distance transportation to equipment, accessible handle 33 pushes away, pulls equipment, and accessible handle 33 hoists when carrying equipment to put, remove haulage vehicle simultaneously.

Further, the upper portion of the main body 1 is further provided with a power supply device 34, the power supply device 34 is a generator and a lithium battery, and the power supply device 34 is electrically connected with the control system 2, the walking device 3, the bolt tightening and loosening device 4 and the induction device 5. In this embodiment, the generator and the lithium battery can provide the power required by the operation for the control system 2, the traveling device 3, the bolt tightening device 4 and the induction device 5, and according to the actual situation and the field environment, the generator or the lithium battery can be used for providing the power, and the power generated by the generator can also be stored through the lithium battery.

The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims

1. A full-automatic fastener bolt tightening and loosening device is characterized by comprising a main body, a control system, a walking device, a bolt tightening and loosening device, a side-turning prevention device and an induction device, wherein the control system, the walking device, the bolt tightening and loosening device, the side-turning prevention device and the induction device are arranged on the main body; the bolt tightening and loosening device comprises a pair of servo motor wrenches symmetrically arranged on two sides of the main body and a lifting device connected with the servo motor wrenches; the induction device is arranged at the lower part of the lifting device and is arranged right in front of the servo motor wrench at one side; the control system is electrically connected with the walking device, the bolt tightening and loosening device and the sensing device, controls the walking device to move forward, backward and stop, controls the sensing device to sense the position of the central point of the fastener bolt, controls the bolt tightening and loosening device to automatically tighten the fastener bolt, and realizes the fastening of the fastener bolt by fixed torque; the anti-rollover device comprises a fixed support, two movable supports and two anti-rollover wheels, the lower portions of the movable supports are connected through connecting rods and are prevented from being rolled over, the fixed support and the two movable supports are movably connected through pin shafts, a resistance spring II is further connected between the fixed support and the movable supports, the outer contour of the anti-rollover wheel is matched with the contour of a rail, a lifting rod is arranged on the movable supports, and the main body is further connected with an auxiliary wheel through an auxiliary wheel connecting rod.

2. The full-automatic fastener bolt tightening and loosening device according to claim 1, wherein the servo-walking motor is connected with an active-walking wheel through a speed reducer, the active-walking wheel and the passive-walking wheel are coaxially and fixedly provided with synchronous belt pulleys, the synchronous belt pulleys of the active-walking wheel and the passive-walking wheel are movably connected through a synchronous belt, and the active-walking wheel and the passive-walking wheel are matched with a railway track.

3. The full-automatic fastener bolt tightening and loosening device according to claim 2, wherein the lifting device comprises an electric lifting rod and a driven lifting rod, the electric lifting rod is connected with two symmetrically arranged driven lifting rods through a lifting connecting rod, a first resistance spring is arranged between the lower part of the driven lifting rod and the main body, and a lifting fork is further arranged at the lower part of the driven lifting rod; the servo motor wrench comprises an elastic servo motor, a lifting speed reducer and a wrench, wherein a lifting shifting fork is connected with a rotating shaft of the lifting speed reducer, the control system controls the electric lifting rod to drive the rotary lifter and the wrench to move up and down in a reciprocating manner through the lifting shifting fork arranged on the driven lifting rod, and a sensor is arranged on one side of the lifting connecting rod and used for controlling the highest position of the electric lifting rod to rise.

4. The automatic fastener bolt tightening apparatus according to claim 1, wherein four ground wheels are provided at four corners of the lower portion of the main body.

5. The fully automatic fastener bolt tightening apparatus according to claim 4, wherein handles are provided at front and rear ends of the main body.

6. The full-automatic fastener bolt tightening and loosening device according to claim 3, wherein a power supply device is further arranged on the upper portion of the main body, the power supply device is a generator and a lithium battery, and the power supply device is electrically connected with the control system, the walking device, the bolt tightening and loosening device and the induction device.