Mould for positioning and punching support hanger
Technical Field
The utility model belongs to pipe support punching device, concretely relates to a gallows location mould for punching a hole.
Background
The pipeline supporting and hanging bracket is an important component in the design of a pipeline system, has the functions of supporting the weight of the pipeline, balancing the acting force of a pipeline system, increasing the rigidity of the pipeline, avoiding overlarge deflection and vibration, limiting the displacement of the pipeline and absorbing the vibration, ensuring the safe operation of the pipeline system and prolonging the service life of the pipeline system.
The drilling of the supporting and hanging bracket is very important, the drilling directly influences the field installation, if the installation is deviated, the phenomena of load unbalance, hanging rod bending and the like are caused, and the trend of the whole pipeline is influenced. Unnecessary troubles can be brought to the site, even the tension is directly failed, and potential safety hazards are brought. The support and hanger of site operation different grade type also is different to hole diameter and pitch-row and the position of punching, requires to have crooked appearance to the hole, to aperture and pitch-row, the mounting hole parameter that will reserve according to standard or scene, also needs on same straight line, if the deviation can cause the locking to have the deviation, brings certain potential safety hazard. The conventional punching on site mostly adopts a bench drill, a hydraulic puncher and the like, the technology needs to draw lines in advance for positioning, the processing speed is low, the efficiency is low, and the quality is poor.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a gallows location punches a hole and uses mould to overcome prior art's not enough.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the utility model provides a gallows location punches a hole and uses mould, including supporting the base and setting up two direction regulating wheels on supporting the base, the direction regulating wheel is fixed in through adjusting the support and supports on the base, be equipped with the spacing groove on adjusting the support, the axis of rotation of two direction regulating wheels is at the coplanar and parallel, be fixed with the hydraulic pressure puncher between two direction regulating wheels, the hydraulic pressure puncher is fixed in through the puncher support frame and supports on the base, the hydraulic pressure puncher can slide along the line direction between two direction regulating wheels of perpendicular to on the puncher support frame, puncher support frame one side is equipped with and is used for locking the locking screw on the puncher support frame with the hydraulic pressure puncher.
Further, still be equipped with the tight pulley in top on the support base, the tight pulley support in top and the tight branch in top, be equipped with the through-hole on the tight pulley support in top, the through-hole includes screw hole section and slot hole section, the tight branch in top includes screw thread section and slider section, screw thread section and slider section rotate to be connected, the tight pulley in top is rotatable to be installed in slider section tip, the screw thread section and the screw hole section cooperation of the tight branch in top, the tight pulley in top is located and is close to place and treat section bar one side that punches a hole, the pivot of the tight pulley in top is perpendicular with the section.
Furthermore, the supporting base adopts a channel steel structure, and a channel steel groove faces downwards.
Furthermore, one side of each of the two adjusting brackets is provided with a scale.
Furthermore, a plurality of groups of mounting holes are formed in the adjusting bracket along the height direction.
Further, the puncher support frame includes that the puncher removes seat and puncher fixing base, and on the puncher fixing base was fixed in the support base, on the hydraulic pressure puncher was fixed in the puncher and removed the seat, be equipped with the spout on the puncher fixing base, the puncher removes the seat and sets up in the spout of puncher fixing base, and puncher fixing base lateral wall sets up the locking screw that is used for locking the puncher and removes the seat.
Compared with the prior art, the utility model discloses following profitable technological effect has:
the utility model relates to a gallows location mould for punching a hole, through adopting the support base and setting up two direction regulating wheel structures on the support base, be fixed in the support base through adjusting the support with the direction regulating wheel, make the rotation axis of two direction regulating wheels in the coplanar and parallel, form the direction slip plane of the section bar that waits to punch a hole, then be equipped with the spacing groove on adjusting the support, realize the horizontal positioning of the section bar that waits to punch a hole, then utilize the hydraulic pressure puncher to punch a hole on the section bar that waits to punch a hole that is positioned on the support base and process this application simple structure, the support base adopts the channel-section steel structure, utilize on-the-spot waste material just can accomplish, the reuse rate of mould is high, the efficiency of construction is high; the profile punching machine has the advantages that the profile punching cost can be reduced, a special person is not needed for positioning and holding, time and labor are saved, the problem that a site limits a hydraulic puncher to have no working face is solved, and the base support can be provided for the hydraulic puncher in any site.
Further, through set up tight pulley in top, the tight pulley support in top and the tight branch in top on supporting the base, realize waiting to punch a hole the location of section bar, prevent to wait to punch a hole the section bar course of working lateral displacement slip, improve the precision of punching a hole.
Furthermore, the supporting base adopts a channel steel structure, a channel steel groove faces downwards, the structure is simple, and the parallelism is good.
Furthermore, two regulation support one sides are equipped with the scale, can carry out quick check-up to the aperture that has accomplished and the distance between punching a hole, improve check-up efficiency.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic view of the three-dimensional structure of the present invention.
Fig. 3 is the mounting structure diagram of the hydraulic puncher of the present invention.
Wherein, 1, supporting the base; 2. a guide regulating wheel; 3. adjusting the bracket; 4. a punch support frame; 5. A hydraulic punch; 6. locking the screw; 7. tightly pushing the pulley; 8. tightly pushing the pulley bracket; 9. tightly propping the supporting rod; 10. a section to be punched; 11. and (4) a scale.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings:
as shown in figures 1 and 2, the utility model relates to a support hanger positioning punching die, which comprises a support base 1 and two guiding adjusting wheels 2 arranged on the support base 1, wherein the guiding adjusting wheels 2 are fixed on the support base 1 through an adjusting bracket 3, the adjusting bracket 3 is provided with a limiting groove, the rotating axes of the two guiding adjusting wheels 2 are in the same plane and are parallel, a hydraulic puncher 5 is fixed between the two guiding adjusting wheels 2, the hydraulic puncher 5 is fixed on the support base 1 through a puncher support frame 4, the hydraulic puncher 5 can slide on the puncher support frame 4 along the direction vertical to the connecting line between the two guiding adjusting wheels 2, one side of the puncher support frame 4 is provided with a locking screw 6 for locking the hydraulic puncher 5 on the puncher support frame 4, when punching a section 10 to be punched, the section 10 to be punched is placed on the two guiding adjusting wheels 2, the side face of the profile 10 to be punched is attached to the wall of the limiting groove arranged on the adjusting support 3, then the hydraulic puncher 5 is adjusted, the punch falling position of the hydraulic puncher 5 is coaxial with the punching position of the profile 10 to be punched, then the profile 10 to be punched is fixed, the hydraulic puncher 5 is adopted to punch the profile 10 to be punched, after one punching is completed, the profile 10 to be punched slides horizontally, the profile to be punched is slowly conveyed through the guide adjusting wheel 2, the thrust of the profile to be punched drives the machined profile to be punched, and the expected program control effect is achieved.
The supporting base 1 is also provided with a jacking pulley 7, a jacking pulley bracket 8 and a jacking strut 9, the jacking pulley bracket 8 is provided with a through hole, the through hole comprises a threaded hole section and a slotted hole section, the jacking strut 9 comprises a threaded section and a slider section, the threaded section is rotatably connected with the slider section, the jacking pulley 7 is rotatably arranged at the end part of the slider section, the threaded section of the jacking strut 9 is matched with the threaded hole section, the jacking pulley 7 is positioned at one side close to the profile 10 to be punched, the rotating shaft of the jacking pulley 7 is vertical to the sliding plane of the profile 10 to be punched, in the using process, the profile 10 to be punched is placed on two guide adjusting wheels 2, one side surface of the profile 10 to be punched is attached to the groove wall of the adjusting bracket 3, then the jacking strut 9 is adjusted to ensure that the jacking pulley 7 is contacted with the side surface of the profile 10 to be punched, the positioning of the profile 10 to be punched is realized, and the profile 10 to be, and the punching precision is improved.
As shown in fig. 3, the punch supporting frame 4 includes a punch moving seat 12 and a punch fixing seat 13, the punch fixing seat 13 is fixed on the supporting base 1, the hydraulic punch 5 is fixed on the punch moving seat 12, a sliding groove is formed in the punch fixing seat 13, the punch moving seat 12 is arranged in the sliding groove of the punch fixing seat 13, a locking screw 6 for locking the punch moving seat 12 is arranged on a side wall of the punch fixing seat 13, and the hydraulic punch 5 is laterally moved and fixed by the punch moving seat 12.
The two adjusting supports 3 are provided with the scales 11 on one side and used for checking the punching position of the profile to be punched, when the profile to be punched is to be punched, the position to be punched is marked on the profile to be punched in advance, in the punching process, the finished aperture and the distance between punched holes can be quickly checked, a measuring tool is not needed to be used for checking independently, and the checking efficiency is improved.
Support base 1 and adopt the channel-section steel structure, the channel-section steel recess is down, adopts the channel-section steel structure as supporting the base, simple structure, and whole quality is low, and the depth of parallelism is good, and is convenient for carry. Support base 1 and adopt the welding of channel-section steel structure to have horizontal support, improve the stability of supporting the base.
The adjusting bracket 3 is provided with a plurality of groups of mounting holes along the height direction for adjusting the mounting height of the guide adjusting wheel 2, and the adjusting bracket is suitable for punching materials with different heights. This application simple structure through tailorring three channel-section steels, welds into the cross and supports the base as the mould base promptly, welds two high angle steels respectively on supporting the base, and three jacks are done to two angle steel upside symmetries, as the regulation support of direction regulating wheel, place the direction regulating wheel in the middle of two angle steels to section bar parallel movement.
According to the application, the supporting base 1 and the two guide adjusting wheels 2 arranged on the supporting base 1 are adopted, the guide adjusting wheels 2 are fixed on the supporting base 1 through the adjusting support 3, the rotating axes of the two guide adjusting wheels 2 are in the same plane and are parallel to form a guide sliding plane of a profile to be punched, then the adjusting support 3 is provided with a limiting groove, the profile to be punched is transversely positioned, then the hydraulic puncher 5 is used for punching the profile to be punched positioned on the supporting base 1, the application is simple in structure, the supporting base 1 adopts a channel steel structure, field waste can be used, the repeated utilization rate of a die is high, and the construction efficiency is high; the section bar punching cost can be reduced, a special person is not needed for positioning and holding, time and labor are saved, the operation process only needs one person, the problem that the site limits the hydraulic puncher to have no working face is solved, and the base support can be provided for the hydraulic puncher in any site. The method comprises the steps of placing a to-be-punched section on two guide adjusting wheels of a positioning punching die, fixing the to-be-punched section in place, holding a hydraulic puncher handle by two hands, moving the to-be-punched section up and down at a constant speed to form holes, pushing the to-be-punched section into a punching area with force slightly, punching the to-be-punched section in such a reciprocating mode, forming the holes in sequence, and taking out the to-be-punched section after punching.