CN212441805U - Energy-efficient intelligent paint spraying system - Google Patents

Energy-efficient intelligent paint spraying system Download PDF

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Publication number
CN212441805U
CN212441805U CN202021778460.4U CN202021778460U CN212441805U CN 212441805 U CN212441805 U CN 212441805U CN 202021778460 U CN202021778460 U CN 202021778460U CN 212441805 U CN212441805 U CN 212441805U
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China
Prior art keywords
paint spraying
chamber
automatic
paint
slide rail
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CN202021778460.4U
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Chinese (zh)
Inventor
张德松
王志愿
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Suzhou Tiancheng Coating System Co ltd
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Suzhou Tiancheng Coating System Co ltd
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Priority to CN202021778460.4U priority Critical patent/CN212441805U/en
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Abstract

The utility model discloses an energy-efficient intelligent paint spraying system, concretely relates to paint spraying technical field, including automatic paint spray booth, the inside mechanism that sprays paint that is provided with of automatic paint spray booth, automatic paint spray booth both sides all are provided with the levelling room, levelling room one side is provided with cleans the room, automatic paint spray booth, levelling room and clean indoor portion all are provided with a plurality of transfer cylinders with cleaning, automatic paint spray booth, levelling room and clean room top of cleaning all are provided with the pipeline of taking a breath. The utility model discloses a be equipped with the mechanism that sprays paint, scrape material mechanism, carton module and cross the filter bag, make the utility model discloses required manpower resources is less, has reduced the human cost, and the paint vehicle is retrieved simultaneously and the coating cloud is got rid of and can be improved operational environment quality, and automatic spraying paint can fundamentally avoid the staff to get into the condition in the automatic paint spray booth moreover to avoided the coating cloud to influence the healthy problem of staff, makeed the utility model discloses an in-service use effect is better.

Description

Energy-efficient intelligent paint spraying system
Technical Field
The utility model relates to a paint spraying technical field, more specifically say, the utility model relates to an energy-efficient intelligent paint spraying system.
Background
The paint is a chemical mixture coating which can firmly cover the surface of an object and has the functions of protection, decoration, marking and other special purposes, and is widely applied in daily life.
Although the mode can be normally used for spraying paint for large sections, more defects still exist in the practical use process, the labor cost needed in the paint spraying process is higher in the mode, and the negative influence on the health of workers is easily caused when the workers hold the spray gun for paint spraying, so that the actual use effect of the paint spraying mode is poor, and the paint spraying mode is not beneficial to popularization and use.
SUMMERY OF THE UTILITY MODEL
In order to overcome prior art's above-mentioned defect, the embodiment of the utility model provides a high-efficient energy-conserving intelligent paint spraying system, through being equipped with the mechanism that sprays paint, scrape material mechanism, carton module and cross the filter bag, make the utility model discloses required manpower resources is less, has reduced the human cost, and the paint vehicle is retrieved and the coating cloud gets rid of simultaneously and can improve operational environment quality, and automatic spraying paint can fundamentally avoid the staff to get into the condition in the automatic paint spray booth moreover to avoided the coating cloud to influence the problem that the staff is healthy, makeed the utility model discloses an in-service use effect is better, convenient to popularize and use to solve the problem that proposes in the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme: an efficient energy-saving intelligent paint spraying system comprises an automatic paint spraying chamber, wherein a paint spraying mechanism is arranged in the automatic paint spraying chamber, leveling chambers are arranged on two sides of the automatic paint spraying chamber, a wiping chamber is arranged on one side of each leveling chamber, a plurality of conveying rollers are arranged in the automatic paint spraying chamber, the leveling chambers and the wiping chamber, air exchange pipelines are arranged at the tops of the automatic paint spraying chamber, the leveling chambers and the wiping chamber, a carton module is fixedly arranged in each air exchange pipeline, a plurality of filter bags are arranged on one side of each carton module, and scraping mechanisms are arranged at the bottoms of the conveying rollers in the automatic paint spraying chamber and the leveling chambers;
the paint spraying mechanism comprises an upper self-lubricating linear slide rail and a lower self-lubricating linear slide rail, wherein servo motors are arranged at one ends of the upper self-lubricating linear slide rail and one end of the lower self-lubricating linear slide rail respectively, connecting supports are arranged on the upper self-lubricating linear slide rail and the lower self-lubricating linear slide rail respectively, and electrostatic spray guns are arranged on the connecting supports;
the scraping mechanism comprises a vertical plate, a recovery tank is arranged on one side of the vertical plate, a transverse plate is welded to the top of the vertical plate, a scraper is welded to one side of the transverse plate, and the scraper is attached to the bottom of the conveying roller.
In a preferred embodiment, the ventilation duct is provided with a ventilation fan, and one end of the conveying roller is provided with a driving motor.
In a preferred embodiment, the bottom parts of the upper self-lubricating linear sliding rail and the lower self-lubricating linear sliding rail are provided with fixing frames, and the bottom parts of two ends of the conveying roller are provided with supporting frames.
In a preferred embodiment, the vertical plate is welded between the two support frames, and a photoelectric switch is fixedly mounted on a fixed frame inside the automatic paint spraying chamber.
In a preferred embodiment, the output shaft of the servo motor is in transmission connection with both the upper self-lubricating linear slide rail and the lower self-lubricating linear slide rail.
In a preferred embodiment, a stainless steel casing is arranged on the top of the lower self-lubricating linear sliding rail.
The utility model discloses a technological effect and advantage:
1. by arranging the paint spraying mechanism, the material scraping mechanism, the carton module and the filter bag, the utility model has the advantages that the needed human resources are less, the human cost is reduced, meanwhile, the paint vehicle recycling and the paint mist removing can improve the quality of the working environment, and the automatic paint spraying can fundamentally avoid the condition that the worker enters the automatic paint spraying chamber, thereby avoiding the problem that the paint mist influences the health of the worker, ensuring that the practical use effect of the utility model is better, the popularization and the use are convenient, compared with the prior art, the utility model effectively solves the problems that the paint spraying mode has higher human cost and is not beneficial to the health of the worker;
2. through being equipped with the stainless steel housing, can protect down from moist formula linear slide not polluted by the coating cloud, avoided down from moist formula linear slide because the coating cloud influences the unable normal operating's the condition, make the utility model discloses an in-service use effect is better, compares with prior art, the utility model discloses effectively solved from moist formula linear slide and used the problem that receives the coating cloud influence easily in the spray booth.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic view of the overall overlooking structure of the present invention.
Fig. 3 is a schematic side view of the lower self-lubricating linear slide rail of the present invention.
Fig. 4 is a schematic side view of the upper self-lubricating linear sliding rail of the present invention.
Fig. 5 is a schematic side view of the vertical plate of the present invention.
The reference signs are: the automatic paint spraying device comprises an automatic paint spraying chamber 1, a paint spraying mechanism 2, a leveling chamber 3, a wiping chamber 4, a conveying roller 5, a ventilation pipeline 6, a carton module 7, a filter bag 8, a scraping mechanism 9, a ventilation fan 10, a self-lubricating linear slide rail on 11, a self-lubricating linear slide rail under 12, a servo motor 13, a connecting support 14, an electrostatic spray gun 15, a vertical plate 16, a recovery tank 17, a transverse plate 18, a scraper 19, a fixing frame 20, a support frame 21, a photoelectric switch 22 and a stainless steel housing 23.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
As shown in fig. 1-5, the utility model provides an energy-efficient intelligent paint spraying system, including automatic paint spraying booth 1, automatic paint spraying booth 1 is inside to be provided with paint spraying mechanism 2, automatic paint spraying booth 1 both sides all are provided with levelling room 3, levelling room 3 one side is provided with cleans room 4, all be provided with a plurality of conveying roller 5 inside automatic paint spraying booth 1, levelling room 3 and clean room 4, automatic paint spraying booth 1, levelling room 3 and clean room 4 top all are provided with ventilation duct 6, inside fixed mounting of ventilation duct 6 has carton module 7, carton module 7 one side is provided with a plurality of filter bags 8, conveying roller 5 bottom inside automatic paint spraying booth 1 and levelling room 3 is provided with scraping mechanism 9;
the paint spraying mechanism 2 comprises an upper self-lubricating linear slide rail 11 and a lower self-lubricating linear slide rail 12, wherein servo motors 13 are arranged at one ends of the upper self-lubricating linear slide rail 11 and one end of the lower self-lubricating linear slide rail 12, connecting supports 14 are arranged on the upper self-lubricating linear slide rail 11 and the lower self-lubricating linear slide rail 12, and electrostatic spray guns 15 are arranged on the connecting supports 14;
the scraping mechanism 9 comprises a vertical plate 16, a recovery groove 17 is arranged on one side of the vertical plate 16, a horizontal plate 18 is welded on the top of the vertical plate 16, a scraper 19 is welded on one side of the horizontal plate 18, and the scraper 19 is attached to the bottom of the conveying roller 5;
the ventilation pipeline 6 is provided with a ventilation fan 10, and one end of the conveying roller 5 is provided with a driving motor;
the bottom parts of the upper self-lubricating linear sliding rail 11 and the lower self-lubricating linear sliding rail 12 are both provided with a fixed frame 20, and the bottom parts of the two ends of the conveying roller 5 are both provided with a supporting frame 21;
the vertical plate 16 is welded between two support frames 21, a photoelectric switch 22 is fixedly mounted on a fixed frame 20 in the automatic spray booth 1, the photoelectric switch 22 is a photoelectric proximity switch for short, and a circuit is connected by a synchronous circuit by utilizing the shielding or reflection of a detected object to a light beam, so that the existence of the object is detected. The object is not limited to metal, and all objects that reflect light (or block light) can be detected. The photoelectric switch converts the input current into an optical signal on the transmitter to be emitted, and the receiver detects the target object according to the intensity or the existence of the received light;
an output shaft of the servo motor 13 is in transmission connection with the upper self-lubricating linear slide rail 11 and the lower self-lubricating linear slide rail 12;
the model of the photoelectric switch 22 is set to GL 25.
The implementation mode is specifically as follows: when the utility model is used, a large section to be painted is placed on the conveying roller 5, the section passes through the wiping chamber 4 and the leveling chamber 3 in sequence under the pushing of the conveying roller 5 and finally enters the automatic paint spraying chamber 1, when the section enters, the section can block the detection light of the photoelectric switch 22, at the moment, the workpiece can be prompted to be in place, so that the electrostatic spray guns 15 at the top and the bottom are started to spray paint on the surface of the section, in the paint spraying process, the servo motor 13 can drive the upper self-lubricating linear slide rail 11 and the lower self-lubricating linear slide rail 12 to operate, so that the connecting supports 14 on the two move, the connecting supports 14 can drive the electrostatic spray guns 15 on the connecting supports to move, so that the section can be painted comprehensively, in the paint spraying process, the conveying roller 5 can still rotate and push the section to move, in the rotating process, the paint on the surface of the conveying roller 5 can be scraped by the scraping mechanism 9 in the automatic paint spraying chamber 1 and the leveling chamber 3, the rotation of the conveying roller 5 can make the scraper 19 move relatively on the surface of the conveying roller 5, at this time, the paint can be scraped and fall into the recovery tank 17, thereby completing the recovery, avoiding the paint from scattering and polluting the working environment, meanwhile, the paint can be scraped to ensure the smooth surface of the conveying roller 5, thereby ensuring the stable movement of the section bar on the top of the conveying roller 5, when spraying paint, the ventilation fan 10 can operate, which can ventilate the interiors of the automatic paint spraying chamber 1, the wiping chamber 4 and the leveling chamber 3, then the air with the paint mist enters the ventilation pipeline 6, and then the paint mist in the air can be removed through the double purification of the carton film group 7 and the filter bag 8, thereby performing the circulating ventilation, then the working personnel can observe the condition of the paint spraying outside the automatic paint spraying chamber 1 without entering the chamber, thus the utility model has less manpower resources and reduces the manpower cost, paint vehicle recovery and coating cloud get rid of simultaneously and can improve operational environment quality, and the automatic condition in can fundamentally avoid the staff to get into automatic spray booth 1 that sprays paint moreover to avoided the coating cloud to influence the healthy problem of staff, made the utility model discloses an in-service use effect is better, convenient to popularize and use, and the mode of spraying paint human cost that exists among the prior art is higher and healthy unfavorable problem to the staff has been solved to this embodiment.
As shown in the attached drawing 3, the utility model provides an energy-efficient intelligent paint spraying system still includes stainless steel housing 23, stainless steel housing 23 sets up in lower self-lubricating formula linear slide rail 12 top.
The implementation mode is specifically as follows: use the utility model discloses the time, set up stainless steel housing 23 through from moist formula linear slide rail 12 top under, can protect down from moist formula linear slide rail 12 not polluted by the coating cloud, avoided down from moist formula linear slide rail 12 because the coating cloud influences the unable normal operating's the condition, feasible the utility model discloses an in-service use effect is better, and this embodiment has solved the problem that the use of the self moist formula linear slide rail that exists among the prior art easily receives the coating cloud influence in the spray booth.
The utility model discloses the theory of operation:
referring to the attached drawings 1-5 of the specification, when the utility model is used, the paint spraying mechanism 2, the scraping mechanism 9, the carton module 7 and the filter bag 8 are arranged, so that the utility model has the advantages of less manpower resources, reduced manpower cost, improved working environment quality due to paint vehicle recovery and paint mist removal, and automatic paint spraying, which can fundamentally avoid the condition that the worker enters the automatic paint spraying chamber 1, thereby avoiding the problem that the paint mist affects the health of the worker, and ensuring better practical use effect and convenient popularization and use;
referring to the description attached drawing 3, using the utility model discloses the time, through being equipped with stainless steel housing 23, can protect down from moist formula linear slide rail 12 and not polluted by the coating cloud, avoided down from moist formula linear slide rail 12 because the coating cloud influences the unable normal operating's of condition, make the utility model discloses an in-service use effect is better.
And finally: the above description is only for the preferred embodiment of the present invention and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (6)

1. The utility model provides an energy-efficient intelligent paint spraying system, includes automatic paint spray booth (1), its characterized in that: the automatic paint spraying system is characterized in that a paint spraying mechanism (2) is arranged inside the automatic paint spraying chamber (1), leveling chambers (3) are arranged on two sides of the automatic paint spraying chamber (1), a wiping chamber (4) is arranged on one side of each leveling chamber (3), a plurality of conveying rollers (5) are arranged inside each leveling chamber (1), each leveling chamber (3) and each wiping chamber (4), ventilating pipelines (6) are arranged at the tops of each automatic paint spraying chamber (1), each leveling chamber (3) and each wiping chamber (4), carton modules (7) are fixedly installed inside each ventilating pipeline (6), a plurality of filter bags (8) are arranged on one side of each carton module (7), and scraping mechanisms (9) are arranged at the bottoms of the conveying rollers (5) inside each automatic paint spraying chamber (1) and each leveling chamber (3);
the paint spraying mechanism (2) comprises an upper self-lubricating linear slide rail (11) and a lower self-lubricating linear slide rail (12), servo motors (13) are arranged at one ends of the upper self-lubricating linear slide rail (11) and one end of the lower self-lubricating linear slide rail (12), connecting supports (14) are arranged on the upper self-lubricating linear slide rail (11) and the lower self-lubricating linear slide rail (12), and electrostatic spray guns (15) are arranged on the connecting supports (14);
the scraping mechanism (9) comprises a vertical plate (16), a recovery groove (17) is formed in one side of the vertical plate (16), a transverse plate (18) is welded to the top of the vertical plate (16), a scraper (19) is welded to one side of the transverse plate (18), and the scraper (19) is attached to the bottom of the conveying roller (5).
2. The high-efficiency energy-saving intelligent paint spraying system according to claim 1, characterized in that: the air exchange pipeline (6) is provided with an air exchange fan (10), and one end of the conveying roller (5) is provided with a driving motor.
3. The high-efficiency energy-saving intelligent paint spraying system according to claim 1, characterized in that: the bottom of the upper self-lubricating linear sliding rail (11) and the bottom of the lower self-lubricating linear sliding rail (12) are both provided with a fixing frame (20), and the bottoms of the two ends of the conveying roller (5) are both provided with a supporting frame (21).
4. The efficient energy-saving intelligent paint spraying system according to claim 3, wherein: the vertical plate (16) is welded between the two support frames (21), and a photoelectric switch (22) is fixedly mounted on a fixing frame (20) in the automatic spray booth (1).
5. The high-efficiency energy-saving intelligent paint spraying system according to claim 1, characterized in that: and an output shaft of the servo motor (13) is in transmission connection with both the upper self-lubricating linear sliding rail (11) and the lower self-lubricating linear sliding rail (12).
6. The high-efficiency energy-saving intelligent paint spraying system according to claim 1, characterized in that: and a stainless steel housing (23) is arranged at the top of the lower self-lubricating linear sliding rail (12).
CN202021778460.4U 2020-08-24 2020-08-24 Energy-efficient intelligent paint spraying system Active CN212441805U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202021778460.4U CN212441805U (en) 2020-08-24 2020-08-24 Energy-efficient intelligent paint spraying system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202021778460.4U CN212441805U (en) 2020-08-24 2020-08-24 Energy-efficient intelligent paint spraying system

Publications (1)

Publication Number Publication Date
CN212441805U true CN212441805U (en) 2021-02-02

Family

ID=74474050

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202021778460.4U Active CN212441805U (en) 2020-08-24 2020-08-24 Energy-efficient intelligent paint spraying system

Country Status (1)

Country Link
CN (1) CN212441805U (en)

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