CN212440394U - Drainage device for air storage tank of air compressor - Google Patents
Drainage device for air storage tank of air compressor Download PDFInfo
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- CN212440394U CN212440394U CN202020827234.4U CN202020827234U CN212440394U CN 212440394 U CN212440394 U CN 212440394U CN 202020827234 U CN202020827234 U CN 202020827234U CN 212440394 U CN212440394 U CN 212440394U
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Abstract
The utility model discloses a drainage device for air storage tanks of an air compressor, which comprises two air storage tanks communicated through a connecting pipeline, wherein the connecting pipeline is communicated with a water outlet of each air storage tank; the electromagnetic valve is arranged on the connecting pipeline and is positioned below the water outlet; a water discharge pipeline communicated with the connection pipeline; the tail end treatment tank is communicated with a drainage pipeline; the interior of the tail end treatment pool is divided into a front end pool, an oil storage pool and a clean water pool by a vertical clapboard and a horizontal clapboard; the communication pipe I is fixedly arranged at the upper end of the vertical partition plate and communicates the front end pool with the oil storage pool; and the communicating pipe II is fixedly arranged at the lower end of the vertical partition plate, and the communicating pipe II communicates the front end tank with the clean water tank. This gas holder drainage device can carry out the preliminary separation to exhaust sewage and handle, with grease, floater and the separation of sediment material, is favorable to follow-up rational utilization to the clear water, and this device has also saved the manpower simultaneously in the environmental protection.
Description
Technical Field
The utility model belongs to the technical field of terminal crimping machine gas holder, more specifically says, the utility model relates to an air compressor machine gas holder drainage device.
Background
In the production and assembly process of the automobile wire harness, a terminal crimping machine is needed to crimp a wire harness terminal onto a wire harness assembly; the terminal crimping machine used in the prior art needs to be connected with an air compressor to provide aerodynamic force for the movement of a crimping mechanism, an air storage tank is connected in series with the air compressor, and then water generated by compressed air is stored in the air storage tank, so that the purposes of air storage and water removal are achieved, and the purpose of water removal is to ensure that the water content of a provided air source is as low as possible so as to prolong the service life of equipment such as the air compressor and the like; simultaneously, the gas holder has the effect of slow-down pressure in whole device, makes the air feed of terminal press-connection machine more stable, reduces the frequent start of terminal press-connection machine, for the terminal press-connection machine provides the cooling, lets compressed air deposit in the gas holder more and is favorable to the dewatering decontamination simultaneously.
After the terminal crimping machine is used for a period of time, water in the air storage tank is increased gradually, so that the water needs to be discharged in time, the safe operation of the air storage tank and the terminal crimping machine is ensured, and a space is reserved for the water and the air entering next. The water discharged from the air storage tank usually contains floating substances or grease and sediments, the grease is usually derived from engine oil of a compressor and grease components in air, the current treatment mode is to directly discharge the water into the environment, which causes pollution to the environment, and therefore, the sewage needs to be subjected to primary separation treatment to separate the floating substances, clear water and the grease or the floaters. Meanwhile, when the existing gas storage tank drains water, an operator needs to pay attention to the liquid level of the gas storage tank, and the water is drained through manual control, so that the labor is wasted, and the water draining efficiency is not high.
SUMMERY OF THE UTILITY MODEL
An object of the present invention is to solve at least the above problems and/or disadvantages and to provide at least the advantages which will be described later.
In order to realize these objects and other advantages in accordance with the present invention, there is provided an air compressor air storage tank drainage device, comprising:
the two air storage tanks are communicated through a connecting pipeline, and the connecting pipeline is communicated with a water outlet of each air storage tank; the electromagnetic valve is arranged on the connecting pipeline and is positioned below the water outlet; a water discharge pipeline communicated with the connection pipeline;
the tail end treatment tank is communicated with the drainage pipeline; the interior of the tail end treatment pool is divided into a front end pool, an oil storage pool and a clean water pool by a vertical partition plate and a horizontal partition plate, the oil storage pool and the clean water pool are arranged on the same side, the oil storage pool is positioned above the horizontal partition plate, and the clean water pool is positioned below the horizontal partition plate; the communication pipe I is fixedly arranged at the upper end of the vertical partition plate and communicates the front end pool with the oil storage pool; the communicating pipe II is fixedly arranged at the lower end of the vertical partition plate and communicates the front end tank with the clean water tank, and a filter screen is arranged in the communicating pipe II; the inlet height of the communicating pipe I is lower than the outlet height of the communicating pipe I, and the inlet height of the communicating pipe II is higher than the outlet height of the communicating pipe II; the lower end of the front end tank is provided with a drain outlet with a valve, the oil storage tank is provided with an oil discharge port, and the clean water tank is provided with a water outlet.
Preferably, a mounting box is mounted on a wall on one side of the air storage tank; the time relay is arranged in the mounting box and is connected with the electromagnetic valve through a cable; the switching power supply is arranged in the mounting box and is connected with the time relay through a cable; the microcomputer time control switch is arranged in the mounting box and is connected with the conversion power supply; one end of the connecting plug is connected with the microcomputer time control switch, and the other end of the connecting plug is connected to a 220V alternating current power supply.
Preferably, wherein the drain port is located at a lower end of the air tank; the electromagnetic valve is positioned below the air storage tank.
Preferably, wherein, the side of the gas storage tank is provided with an observation window, and the observation window structurally comprises: a cylindrical observation cavity, on which a flange is mounted; and the transparent window is arranged on the observation cavity through the flange plate.
Preferably, the air storage tank is provided with an air outlet and an air inlet, wherein the air outlet is located at the upper end of the air storage tank, and the air inlet is located at the lower end of the air storage tank.
Preferably, a gate is slidably arranged in the front end pool.
Preferably, wherein, the gas holder lower extreme is fixed and is provided with the supporting leg, and is provided with the horizontal pole between two supporting legs, and the cover is equipped with buffer pad on the horizontal pole, connecting tube places on buffer pad.
Preferably, the type of the microcomputer time control switch is preferably ZYT16G microcomputer time control switch; the type of the conversion power supply is preferably JMD10-24 switching power supply; the time relay model is preferably JSZ3(ST3P) time relay; the model of the electromagnetic valve is preferably DN15, and the electromagnetic valve with 4-branch caliber is selected.
The utility model discloses at least, include following beneficial effect: pump gas holder drainage device can carry out preliminary separation processing to gas holder exhaust water, with grease floater, clear water and precipitate material separation, avoids directly discharging sewage in the environment, has also created the condition for follow-up reuse to the clear water, can be recycled by the exhaust clear water in the clean water basin, and grease class material also can be collected reutilization, consequently this gas holder drainage device has environmental protection and energy saving's advantage. Meanwhile, the drainage device of the air storage tank reduces manual operation, reduces labor cost and improves drainage efficiency and accuracy.
Additional advantages, objects, and features of the invention will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention.
Description of the drawings:
fig. 1 is a schematic structural view of a drainage device of an air storage tank of an air compressor provided by the utility model;
fig. 2 is the structure schematic diagram of the supporting leg and the connecting pipeline provided by the utility model.
The specific implementation mode is as follows:
the present invention is further described in detail below with reference to the drawings so that those skilled in the art can implement the invention with reference to the description.
It will be understood that terms such as "having," "including," and "comprising," as used herein, do not preclude the presence or addition of one or more other elements or groups thereof.
As shown in fig. 1-2: the utility model discloses an air compressor machine gas holder drainage device, include:
the two air storage tanks 1 are communicated through a connecting pipeline 2, and the connecting pipeline 2 is communicated with a water outlet 101 of each air storage tank 1; an electromagnetic valve 3 mounted on the connection pipe 2 and located below the drain port 101; a water discharge pipeline 4 communicating with the connection pipeline 2;
a terminal treatment tank 5 which is communicated with the drainage pipeline 4; the interior of the tail end treatment pool 5 is divided into a front end pool 8, an oil storage pool 9 and a clean water pool 10 by a vertical partition plate 6 and a horizontal partition plate 7, the oil storage pool 9 and the clean water pool 10 are arranged on the same side, the oil storage pool 9 is positioned above the horizontal partition plate 7, and the clean water pool 10 is positioned below the horizontal partition plate 7; the communication pipe I11 is fixedly arranged at the upper end of the vertical partition plate 6, and the communication pipe I11 is used for communicating the front end tank 8 with the oil storage tank 9; the communicating pipe II 12 is fixedly arranged at the lower end of the vertical partition plate 6, the front end tank 9 and the clean water tank 10 are communicated through the communicating pipe II 12, and a filter screen 121 is arranged in the communicating pipe II 12; the inlet height of the communicating pipe I11 is lower than the outlet height of the communicating pipe I, and the inlet height of the communicating pipe II 12 is higher than the outlet height of the communicating pipe II; the lower end of the front end pool 8 is provided with a sewage outlet 801 with a valve, the oil storage pool 9 is provided with an oil drain port 901, and the clean water pool 10 is provided with a water outlet 1001.
The working principle is as follows: the electromagnetic valve 3 is opened, water in the air storage tank 1 is discharged into a front end tank 8 of the tail end treatment tank 5 through a connecting pipeline 2 and a drainage pipeline 4, the liquid level in the front end tank 8 gradually rises, when the liquid level reaches the inlet height of a communication pipe I11, grease and floating objects on the uppermost layer permeate into an oil storage tank 9 through the communication pipe I11, clear water below the grease and the floating objects enters a clear water tank 10 through a communication pipe II 12, precipitated substances are precipitated in the front end tank 8 and are finally discharged through a sewage discharge port 801, and when the grease, floating objects and clear water need to be treated, the valve at the sewage discharge port 801 is in a closed state; the filter screen 121 is arranged to prevent the sediment from entering the clean water tank 10 through the communicating pipe II 12; the drainage device of the gas storage tank can carry out primary treatment on the discharged sewage, separate grease floating objects, clear water and precipitated substances, avoid directly discharging the sewage into the environment, create conditions for the reutilization of subsequent clear water, enable the clear water discharged from the clear water tank to be reutilized, enable the grease substances to be recycled, and have the advantages of environmental protection and energy conservation.
In the technical scheme, a mounting box 13 is mounted on the wall of one side of the air storage tank; a time relay 14 installed in the installation box 13, wherein the time relay 14 is connected with the solenoid valve 3 through a cable; a switching power supply 15 installed in the mounting box 13, wherein the switching power supply 15 is connected to the time relay 14 through a cable; a microcomputer time control switch 16 installed in the installation box 13, wherein the microcomputer time control switch 16 is connected with the conversion power supply 15; a connecting plug (not shown) with one end connected with the microcomputer time control switch 16 and the other end connected with a 220V alternating current power supply; the switching power supply converts a 220V alternating current power supply into a 24V direct current power supply to supply power for the time relay 14 and the electromagnetic valve 3, when water in the air storage tank 1 needs to be discharged, drainage starting time and drainage ending time are set on the microcomputer time control switch 16, when the set drainage starting time is reached, the microcomputer time control switch 16 is started, 220V alternating current is converted into 24V direct current through the switching power supply 15 and then flows to the time relay 14, the time relay 14 is started and closed in a delayed mode, the electromagnetic valve 3 is switched on, and the electromagnetic valve 3 is started after being switched on, so that drainage operation can be started; when the drainage time reaches the set drainage finishing time, the microcomputer time control switch 16 is switched off, the switching power supply 15, the time relay 14 and the electromagnetic valve 3 are powered off, and the air storage tank 1 stops drainage; the manual operation has been practiced thrift in this kind of setting, has improved the accuracy that drainage efficiency and drainage were controlled.
In the above technical solution, the water outlet 101 is located at the lower end of the air storage tank 1; the electromagnetic valve 3 is positioned below the air storage tank 1.
In the above technical solution, an observation window 102 is disposed on a side surface of the gas storage tank 1, and the observation window 102 structurally includes: a cylindrical observation chamber 103 on which a flange 104 is mounted; and a transparent window (not shown) which is arranged on the observation cavity 103 through a flange 104, and the liquid level height inside the gas storage tank 1 can be observed in time through the observation window 102.
In the above technical scheme, the gas storage tank 1 is provided with a gas outlet 105 and a gas inlet 106, wherein the gas outlet 105 is located at the upper end of the gas storage tank 1, the gas inlet 106 is located at the lower end of the gas storage tank 1, and gas compressed by the air compressor enters the gas storage tank 1 through the gas inlet 106 and is discharged through the gas outlet 105.
In the technical scheme, the gate 17 is arranged in the front end tank 8 in a sliding manner, so that when the water discharge of the air storage tank is large and the tail end treatment tank 5 cannot be treated in time, the gate 17 can be closed by sliding down, so that sewage does not enter the oil storage tank 9 and the clean water tank 10 and is directly discharged from the sewage outlet 801.
In the above technical scheme, the fixed supporting leg 107 that is provided with of 1 lower extreme of gas holder, and be provided with horizontal pole 18 between two supporting legs 107, the cover is equipped with buffer pad 19 on the horizontal pole 18, connecting tube 2 places on buffer pad 19, and this kind sets up to connecting tube 2 and provides the support buffering, avoids connecting tube 2 unsettled, and the vibration and the noise that connecting tube 2 produced when having reduced the drainage.
In the technical scheme, the type of the microcomputer time control switch 14 is preferably ZYT 16G; the type of the conversion power supply 15 is preferably JMD10-24 switching power supply; the time relay 16 is preferably a JSZ3(ST3P) time relay; the model of the electromagnetic valve 3 is preferably DN15, and the electromagnetic valve with 4-branch caliber is selected.
The number of apparatuses and the scale of the process described here are intended to simplify the description of the present invention. Applications, modifications and variations of the present invention will be apparent to those skilled in the art.
While the embodiments of the invention have been described above, it is not intended to be limited to the details shown, or described, but rather to cover all modifications, which would come within the scope of the appended claims, and all changes which come within the meaning and range of equivalency of the art are therefore intended to be embraced therein.
Claims (8)
1. The utility model provides an air compressor machine gas holder drainage device which characterized in that includes:
the two air storage tanks are communicated through a connecting pipeline, and the connecting pipeline is communicated with a water outlet of each air storage tank; the electromagnetic valve is arranged on the connecting pipeline and is positioned below the water outlet; a water discharge pipeline communicated with the connection pipeline;
the tail end treatment tank is communicated with the drainage pipeline; the interior of the tail end treatment pool is divided into a front end pool, an oil storage pool and a clean water pool by a vertical partition plate and a horizontal partition plate, the oil storage pool and the clean water pool are arranged on the same side, the oil storage pool is positioned above the horizontal partition plate, and the clean water pool is positioned below the horizontal partition plate; the communication pipe I is fixedly arranged at the upper end of the vertical partition plate and communicates the front end pool with the oil storage pool; the communicating pipe II is fixedly arranged at the lower end of the vertical partition plate and communicates the front end tank with the clean water tank, and a filter screen is arranged in the communicating pipe II; the inlet height of the communicating pipe I is lower than the outlet height of the communicating pipe I, and the inlet height of the communicating pipe II is higher than the outlet height of the communicating pipe II; the lower end of the front end tank is provided with a drain outlet with a valve, the oil storage tank is provided with an oil discharge port, and the clean water tank is provided with a water outlet.
2. The drainage device of an air storage tank of an air compressor as claimed in claim 1, wherein a mounting box is installed on a wall of one side of said air storage tank; the time relay is arranged in the mounting box and is connected with the electromagnetic valve through a cable; the switching power supply is arranged in the mounting box and is connected with the time relay through a cable; the microcomputer time control switch is arranged in the mounting box and is connected with the conversion power supply; one end of the connecting plug is connected with the microcomputer time control switch, and the other end of the connecting plug is connected to a 220V alternating current power supply.
3. The air compressor air tank drainage device of claim 1, wherein said drainage port is located at the lower end of the air tank; the electromagnetic valve is positioned below the air storage tank.
4. The drainage device for the air storage tank of the air compressor as claimed in claim 1, wherein the side surface of the air storage tank is provided with an observation window, and the observation window has a structure comprising: a cylindrical observation cavity, on which a flange is mounted; and the transparent window is arranged on the observation cavity through the flange plate.
5. The drainage device of an air storage tank of an air compressor as claimed in claim 1, wherein the air storage tank is provided with an air outlet and an air inlet, wherein the air outlet is located at the upper end of the air storage tank, and the air inlet is located at the lower end of the air storage tank.
6. The air compressor air storage tank drainage device of claim 1, wherein a gate is slidably disposed in the front end tank.
7. The drainage device of an air storage tank of an air compressor as claimed in claim 1, wherein the lower end of the air storage tank is fixedly provided with a supporting leg, a cross bar is arranged between the two supporting legs, a buffer gasket is sleeved on the cross bar, and the connecting pipeline is placed on the buffer gasket.
8. The air compressor air storage tank drainage device of claim 2, wherein the microcomputer time control switch is a ZYT16G microcomputer time control switch; the type of the conversion power supply is JMD10-24 switching power supply; the time relay is a JSZ3(ST3P) time relay; the model of the electromagnetic valve is DN15, and the electromagnetic valve has 4-branch caliber.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020827234.4U CN212440394U (en) | 2020-05-18 | 2020-05-18 | Drainage device for air storage tank of air compressor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020827234.4U CN212440394U (en) | 2020-05-18 | 2020-05-18 | Drainage device for air storage tank of air compressor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212440394U true CN212440394U (en) | 2021-02-02 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020827234.4U Active CN212440394U (en) | 2020-05-18 | 2020-05-18 | Drainage device for air storage tank of air compressor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212440394U (en) |
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2020
- 2020-05-18 CN CN202020827234.4U patent/CN212440394U/en active Active
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