CN212424955U - Linear material collecting device - Google Patents
Linear material collecting device Download PDFInfo
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- CN212424955U CN212424955U CN202020859353.8U CN202020859353U CN212424955U CN 212424955 U CN212424955 U CN 212424955U CN 202020859353 U CN202020859353 U CN 202020859353U CN 212424955 U CN212424955 U CN 212424955U
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Abstract
The utility model discloses a linear material collecting device belongs to industry collecting device technical field, which comprises a frame, be provided with control system in the frame, be used for peeling off linear material and off-the-shelf stripping off device, be used for detecting linear material transport state's auto-induction device with be used for the rolling the inflation axle of linear material, the one end transmission of inflation axle is connected with power device, auto-induction device with power device respectively with the control system electricity is connected, the epaxial demountable installation that expands is used for the rule just the epaxial winding of inflation the rule just device of linear material position, this design has realized the simple and convenient intellectuality of automation, serialization and the operation flow that linear material was collected, can ensure that linear material collects volumetric maximize, has improved comprehensive production efficiency.
Description
Technical Field
The utility model belongs to the technical field of the industry collecting device, concretely relates to linear material collecting device.
Background
In the process flow of the industrial automatic production line, linear material collection has the outstanding problems and contradictions of discontinuous collection, manual intervention or large physical labor consumption, low efficiency, high danger coefficient and the like. If a large amount of linear materials are produced in the stamping process of actually producing motor vehicle license plates or electric bicycle license plates, the linear materials need to be cleaned and collected by workers, so that the continuous work of the punching machine is ensured. The collection mode staff of current linear material need shut down the operation to the punching machine at the collection in-process to linear material, and this work efficiency that has just reduced the punching machine has and then influenced production efficiency, makes production efficiency reduce, and this collection mode has increaseed staff's work load simultaneously, makes staff's work degree rise.
SUMMERY OF THE UTILITY MODEL
The utility model discloses the technical problem that will solve is: the linear material collecting equipment has the advantages that automation and continuity of linear material collection and simple and intelligent operation processes are achieved, maximization of linear material collecting volume can be guaranteed, and comprehensive production efficiency is improved.
In order to solve the technical problem, the technical scheme of the utility model is that:
the utility model provides a linear material collecting device, includes the frame, be provided with control system in the frame, be used for peeling off linear material and off-the-shelf stripping off device, be used for detecting linear material transport state's auto-induction device with be used for the rolling the inflation axle of linear material, the one end transmission of inflation axle is connected with power device, the auto-induction device with power device respectively with the control system electricity is connected, on the inflation axle demountable installation be used for the rule just the epaxial winding of inflation the rule of linear material position is just installed.
Furthermore, a material conveying table and a finished product collecting table are arranged on the rack, the stripping device comprises two stripping rollers which are arranged in parallel, and two ends of each stripping roller are respectively rotatably connected to one end, close to the finished product collecting table, of the material conveying table.
Furthermore, the automatic induction device is including installing first location axle, second location axle, bent arm and the auto-induction ware in the frame, the one end of bent arm with the frame rotates to be connected, the other end of bent arm is connected with the axis of rotation, first location axle, second location axle with the axial of axis of rotation with the direction of delivery of linear material is perpendicular, bent arm is close to when the auto-induction ware to control system signals.
Furthermore, the two ends of the first positioning shaft and the second positioning shaft are respectively rotatably connected with the rack, and the two ends of the rotating shaft are rotatably connected with the crank arm.
Furthermore, a light screen is arranged on the crank arm, and the automatic inductor is an infrared inductor.
Furthermore, the correcting device comprises two correcting wheels which are arranged at intervals, the correcting wheels comprise an inner wheel and an outer wheel which are coaxially arranged, a connecting rod is connected between the inner wheel and the outer wheel, and the inner wheel is sleeved on the expansion shaft.
Furthermore, the expansion shaft comprises a central shaft, two conical sliding blocks arranged oppositely, a plurality of inverted-trapezoidal expansion blocks and an outer main body sleeved on the outer sides of the central shaft, the conical sliding blocks and the expansion blocks, the conical sliding blocks are sleeved on the central shaft and are in threaded connection with the central shaft, the expansion blocks are located between the two inclined planes of the conical sliding blocks, a plurality of long holes are formed in the outer main body along the axial direction, and when the central shaft rotates, the conical sliding blocks push one ends of the expansion blocks out of the long holes.
Furthermore, a limit screw is radially fixed on the outer main body, an axially extending limit groove is formed in the surface of the conical sliding block, and the end of the limit screw slides in the limit groove when the conical sliding block moves.
Furthermore, the expansion block is provided with a limiting column, and when the expansion block extends out of the long hole, the limiting column is clamped on the inner side of the outer main body.
Furthermore, a bearing is installed between the end of the central shaft and the end of the outer main body, and one end of the central shaft and the main body are fixed through a locking nut.
After the technical scheme is adopted, the beneficial effects of the utility model are that:
because the utility model discloses a linear material collecting device includes the frame, be provided with control system in the frame, a stripping off device for stripping off linear material and finished product, an auto-induction device for detecting linear material transport state and an expansion shaft for rolling up linear material, the one end transmission of expansion shaft is connected with power device, auto-induction device and power device are connected with the control system electricity respectively, but the demountable installation has the alignment device for aligning the linear material position of winding on the expansion shaft, control system controls the rotation rate of expansion shaft to roll up linear material according to the linear material transport state that auto-induction device detected, the serialization, automation and the comprehensive efficiency of linear material collection have been guaranteed, the work intensity of staff is lightened, the shape of linear material collection is fixed through the normalizing device, the maximization of linear material collection volume is guaranteed, and the space utilization rate of linear material storage is improved.
The utility model discloses well inflation axle includes the center pin, the conical slide block of two relative settings, a plurality of trapezoidal inflation pieces and suit of falling are at the center pin, the outer main part in the conical slide block and the inflation piece outside, conical slide block suit on the center pin and with center pin threaded connection, the inflation piece is located between two conical slide block inclined planes, a plurality of long holes have been seted up along the axial to outer main part, conical slide block will expand the ejecting long hole of one end of piece when the center pin is rotatory, can make the inflation piece stretch out the tight regulation device that rises through the center pin of rotation, fixed effectual, high durability and convenient use.
The utility model discloses in the outer main part of china and externally radially be fixed with spacing screw, the surface of tapered slider is provided with axially extended spacing groove, and the tip of spacing screw slides in the spacing groove when tapered slider removes for during the rotation center pin, the axial displacement of center pin can only be followed to tapered slider, and can not rotate along with the center pin.
The utility model discloses be provided with spacing post on the well inflation piece, the inflation piece stretches out the inboard of the long type hole time spacing post card main part outward, when can avoiding not placing the regular device on the inflation axle, the condition of deviating from in the long type hole when the inflation piece is located inflation axle lower extreme.
Install the bearing between the tip of expansion block center pin and the tip of outer main part, it is fixed through lock nut between the one end of center pin and the main part for the center pin is rotatory along with the expansion shaft, avoids the center pin gyration to lead to the condition that the expansion block withdraws, guarantees the fixed to the regulation device.
To sum up, the utility model discloses a linear material collecting device has solved among the prior art linear material collection not to link up, the staff work load is big, efficiency is slow, the problem that danger coefficient is high, the utility model discloses a linear material collecting device can realize the simple and convenient intellectuality of automation, serialization and operation flow that linear material was collected, ensures simultaneously that linear material collects volumetric maximize, has improved the space utilization that linear material was deposited, has improved comprehensive production efficiency.
Drawings
FIG. 1 is a schematic structural view of the linear material collecting apparatus of the present invention;
FIG. 2 is a schematic view of the power plant of the linear material collecting apparatus of the present invention in operation (the automatic sensor is not triggered);
FIG. 3 is a schematic view of the linear material collecting apparatus of the present invention in a state of use when the power device is not in operation (triggered by the automatic sensor);
FIG. 4 is a schematic structural view of an expansion shaft;
FIG. 5 is a cross-sectional view of the expansion shaft in the axial direction;
FIG. 6 is a schematic view of the engagement between the limiting groove of the tapered slider and the limiting screw;
in the figure, 10-machine frame, 11-control box, 12-knob, 20-stripping roller, 21-material conveying table, 22-finished product collecting table, 23-linear material, 24-finished product, 30-first positioning shaft, 31-second positioning shaft, 32-crank arm, 33-rotating shaft, 34-light shielding plate, 35-automatic inductor, 40-expansion shaft, 41-central shaft, 42-conical sliding block, 421-limiting groove, 422-limiting screw, 43-expansion block, 431-limiting column, 44-outer body, 45-locking nut, 46-bearing, 47-bearing seat, 48-bushing, 50-gauge wheel, 51-inner wheel, 52-connecting rod, 53-outer wheel and 60-power device.
Detailed Description
The present invention will be further explained with reference to the drawings and examples.
All directions referred to in the present specification are based on the drawings, and represent relative positional relationships only, and do not represent absolute positional relationships.
As shown in fig. 1, the linear material collecting device comprises a frame 10, wherein a control system, a stripping device for stripping linear materials 23 and finished products 24, an automatic sensing device for detecting the conveying state of the linear materials 23 and an expansion shaft 40 for winding the linear materials 23 are arranged on the frame 10. One end of the expansion shaft 40 is connected with a power device 60 in a transmission manner, the automatic sensing device and the power device 60 are respectively electrically connected with the control system, and a correcting device for correcting the position of the linear material 23 wound on the expansion shaft 40 is detachably mounted on the expansion shaft 40. The control system is located in the control box 11, and control signals can be input through a knob 12 on the control box 11.
As shown in fig. 2, a material conveying table 21 and a finished product collecting table 22 are arranged on the machine frame 10, the peeling device includes two peeling rollers 20 arranged in parallel, two ends of the two peeling rollers 20 are respectively and rotatably connected to one end of the material conveying table 21 close to the finished product collecting table 22, and the finished product collecting table 22 is located obliquely below the material conveying table 21. The cut linear material 23 and the finished product 24 are conveyed to a material conveying table 21, one end of the linear material 23 is inserted between two peeling rollers 20 from the upper part, the linear material 23 and the finished product 24 are automatically peeled off in the winding process of the linear material 23, and the finished product 24 slides to a finished product collecting table 22.
As shown in fig. 2 and 3, the automatic sensing device includes a first positioning shaft 30, a second positioning shaft 31, a crank arm 32 and an automatic sensor 35, which are mounted on the frame 10, wherein one end of the crank arm 32 is rotatably connected to the frame 10, and the other end of the crank arm 32 is connected to a rotating shaft 33. The axial directions of the first positioning shaft 30, the second positioning shaft 31 and the rotating shaft 33 are perpendicular to the conveying direction of the linear material 23, the automatic inductor 35 is electrically connected with the control system, and when the crank arm 32 approaches the automatic inductor 35, the automatic inductor 35 sends signals to the control system. The crank arm 32 is provided with a light shielding plate 34, and the automatic sensor 35 is an infrared sensor. The two ends of the first positioning shaft 30 and the second positioning shaft 31 are respectively connected with the frame 10 in a rotating way, and the two ends of the rotating shaft 33 are connected with the crank arm 32 in a rotating way. The first positioning shaft 30 is positioned below the stripping device, the infrared sensor is positioned below the first positioning shaft 30, the second positioning shaft 31 and the crank arm 32 are arranged at one side close to the expansion shaft 40, and the crank arm 32 is positioned between the first positioning shaft 30 and the second positioning shaft 31. Wherein the second positioning shaft 31 and the infrared sensor are adjustable in height.
As shown in fig. 2 and 3, the linear material 23 conveyed between the two peeling rollers 20 is wound around the expansion shaft 40 after passing through the right side of the first positioning shaft 30, below the rotating shaft 33, and above the second positioning shaft 31. The linear material 23 is transported with a speed variation due to the production of the finished product 24. In the punch forming process of the finished product 24, the linear material 23 is conveyed in a pause mode, at the moment, the linear material 23 is tensioned by continuously rolling the expansion shaft 40, upward traction force is applied to the rotating shaft 33, the crank arm 32 rotates upwards, the infrared sensor is shielded by the light shielding plate 34, and the control system receives a signal to control the power device 60 to stop running; when the finished product 24 is punched and formed, the linear material 23 is conveyed again, the expansion shaft 40 does not start to be wound, the linear material 23 is loosened, the linear material 23 is pressed down under the action of the dead weight of the crank arm 32, the crank arm 32 rotates downwards, the light shielding plate 34 is far away from the infrared sensor, and the control system receives a signal to control the power device 60 to operate.
As shown in figure 1, the regulating device comprises two regulating wheels 50 arranged at intervals, the regulating wheels 50 comprise an inner wheel 51 and an outer wheel 53 which are coaxially arranged, a connecting rod 52 is connected between the inner wheel 51 and the outer wheel 53, and the inner wheel 51 is sleeved on the expansion shaft 40. The power unit 60 includes a motor (not shown) and a speed reducer (not shown) connected between the motor and the expansion shaft 40.
As shown in fig. 4, 5, and 6, the expansion shaft 40 includes a central shaft 41, two conical sliders 42 arranged to face each other, a plurality of inverted-trapezoidal expansion blocks 43, and an outer body 44 fitted around the central shaft 41, the conical sliders 42, and the expansion blocks 43, and four expansion blocks 43 are provided and are uniformly arranged on the peripheral side of the central shaft 41. The conical sliding blocks 42 are sleeved on the central shaft 41 and are in threaded connection with the central shaft 41, the expansion block 43 is positioned between the inclined surfaces of the two conical sliding blocks 42, and the surfaces of the two ends of the expansion block 43, which are in contact with the conical sliding blocks 42, are also inclined surfaces. The outer body 44 is axially provided with a plurality of elongated holes, and the tapered slider 42 pushes one end of the expansion block 43 out of the elongated holes when the central shaft 41 rotates. The outer body 44 is fixedly connected to the speed reducer, and one end of the central shaft 41, which is far away from the speed reducer, extends out of the outer body 44.
As shown in fig. 5 and 6, the outer body 44 is fixed with a stopper screw 422 in the radial direction, the surface of the tapered slider 42 is provided with a stopper groove 421 extending in the axial direction, the end of the stopper screw 422 slides in the stopper groove 421 when the tapered slider 42 moves, and the tapered slider 42 can move only in the axial direction of the center shaft 41 when the center shaft 41 is rotated. The expansion block 43 is provided with a limiting column 431, and when the expansion block 43 extends out of the long-shaped hole, the limiting column 431 is clamped on the inner side of the outer main body 44 to prevent the expansion block 43 from being separated from the long-shaped hole. A bearing 46 is arranged between the end part of the central shaft 41 and the end part of the outer main body 44, one end of the central shaft 41 is fixed with the main body through a lock nut 45, so that the central shaft 41 rotates along with the expansion shaft 40, the situation that the expansion block 43 retracts due to the rotation of the central shaft 41 is avoided, and the fixing of the alignment device is guaranteed. Two bearings 46 are mounted, a bushing 48 is fixed between the bearing 46 close to one end of the speed reducer and the outer body 44, and a bearing 46 seat 47 is fixed between the bearing 46 far from one end of the speed reducer and the outer body 44.
The working flow of the linear material collecting equipment is as follows:
s1: stripping the linear material 23 and the finished product 24 by a stripping device;
s2: the automatic induction device acquires a linear material 23 conveying signal and sends out a transmission signal to the control system;
s3: the control system judges whether the current linear material 23 is in a conveying state according to the received transmission signal, and provides power signals with different speeds and different rotating directions (forward rotation or reverse rotation) for the power device 60 according to different states;
s4: the power device 60 provides different power for the expansion shaft 40 by continuously receiving different power signals;
s5: the rotation rate of the expansion shaft 40 is constantly changed to achieve automatic collection of the linear charge 23.
The control system is divided into two working modes: the automatic mode and the manual mode are adopted, and the control system in the automatic mode senses the control signal to automatically work according to the conveying state of the linear material 23; in the manual mode, a knob 12 on the control box 11 manually sends an instruction to control the motor to rotate forwards and backwards. Wherein, need control motor reversal when following two kinds of condition: firstly, just winding the linear material 23 on the expansion shaft 40, and calibrating by the punching equipment; and secondly, discharging, namely removing the coiled linear material 23 from the expansion shaft 40.
The utility model discloses a linear material collecting device is through setting up control system in the frame, stripping off device, the auto-induction device, by power device driven inflation axle and the epaxial demountable installation's of inflation regulation device, make control system can carry the linear material of the rate of rotation of state control inflation axle to come the linear material of rolling according to the linear material that auto-induction device detected, the serialization of linear material collection has been guaranteed, automation and comprehensive efficiency, alleviate staff's work degree, the volumetric maximize is collected to linear material has been guaranteed simultaneously, the space utilization who linear material was deposited has been improved.
Although specific embodiments of the present invention have been described above, it should be understood by those skilled in the art that the described embodiments are only some of the embodiments of the present invention, rather than all embodiments, which are given by way of illustration only, and the scope of the present invention is defined by the appended claims. Without any inventive step, those skilled in the art can make various changes or modifications to the embodiments without departing from the spirit and scope of the present invention.
Claims (10)
1. The utility model provides a linear material collecting device, its characterized in that, includes the frame, be provided with control system in the frame, be used for peeling off linear material and off-the-shelf stripping off device, be used for detecting linear material transport state's auto-induction device with be used for the rolling the inflation axle of linear material, the one end transmission of inflation axle is connected with power device, auto-induction device with power device respectively with the control system electricity is connected, on the inflation axle demountable installation be used for the rule positive the epaxial winding of inflation the rule of linear material position is put.
2. The linear material collecting apparatus according to claim 1, wherein the frame is provided with a material conveying platform and a finished product collecting platform, and the peeling device comprises two peeling rollers arranged in parallel, and two ends of the two peeling rollers are respectively and rotatably connected to one end of the material conveying platform close to the finished product collecting platform.
3. The linear material collecting device according to claim 1, wherein the automatic sensing device comprises a first positioning shaft, a second positioning shaft, a crank arm and an automatic sensor, the first positioning shaft, the second positioning shaft, the crank arm and the automatic sensor are mounted on the frame, one end of the crank arm is rotatably connected with the frame, the other end of the crank arm is connected with a rotating shaft, the axial directions of the first positioning shaft, the second positioning shaft and the rotating shaft are perpendicular to the conveying direction of the linear material, and the automatic sensor sends a signal to the control system when the crank arm is close to the automatic sensor.
4. The linear material collecting device as claimed in claim 3, wherein two ends of the first positioning shaft and the second positioning shaft are respectively connected with the frame in a rotating manner, and two ends of the rotating shaft are connected with the crank arm in a rotating manner.
5. The linear material collection apparatus of claim 4, wherein the crank arm is provided with a light screen, and the automatic sensor is an infrared sensor.
6. The linear material collection apparatus of claim 1, wherein the alignment device includes two spaced apart alignment wheels including an inner wheel and an outer wheel coaxially disposed with a link connected therebetween, the inner wheel being mounted on the expansion shaft.
7. The linear material collecting device according to any one of claims 1 to 6, wherein the expansion shaft includes a central shaft, two opposite conical sliding blocks, a plurality of inverted trapezoidal expansion blocks, and an outer main body sleeved outside the central shaft, the conical sliding blocks and the expansion blocks, the conical sliding blocks are sleeved on the central shaft and are in threaded connection with the central shaft, the expansion blocks are located between the inclined surfaces of the two conical sliding blocks, the outer main body is axially provided with a plurality of elongated holes, and when the central shaft rotates, the conical sliding blocks push one ends of the expansion blocks out of the elongated holes.
8. The linear material collecting device according to claim 7, wherein a limiting screw is radially fixed on the outer main body, an axially extending limiting groove is formed in the surface of the conical sliding block, and the end of the limiting screw slides in the limiting groove when the conical sliding block moves.
9. The linear material collecting device according to claim 7, wherein the expansion block is provided with a limiting column, and when the expansion block extends out of the long hole, the limiting column is clamped on the inner side of the outer main body.
10. The linear material collecting apparatus according to claim 7, wherein a bearing is installed between an end of the central shaft and an end of the outer body, and one end of the central shaft and the outer body are fixed by a lock nut.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020859353.8U CN212424955U (en) | 2020-05-20 | 2020-05-20 | Linear material collecting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020859353.8U CN212424955U (en) | 2020-05-20 | 2020-05-20 | Linear material collecting device |
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| Publication Number | Publication Date |
|---|---|
| CN212424955U true CN212424955U (en) | 2021-01-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020859353.8U Active CN212424955U (en) | 2020-05-20 | 2020-05-20 | Linear material collecting device |
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| CN (1) | CN212424955U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113023428A (en) * | 2021-03-12 | 2021-06-25 | 陈可君 | Increase work efficiency's cloth coiling mechanism for textile processing |
| CN113428739A (en) * | 2021-07-23 | 2021-09-24 | 祁永幸 | Cell-phone shield cover intelligence manufacturing and processing device convenient to change rolling dish |
| CN115401085A (en) * | 2022-11-01 | 2022-11-29 | 常州鼎天电工机械有限公司 | Wire drawing machine capable of automatically replacing disc |
-
2020
- 2020-05-20 CN CN202020859353.8U patent/CN212424955U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113023428A (en) * | 2021-03-12 | 2021-06-25 | 陈可君 | Increase work efficiency's cloth coiling mechanism for textile processing |
| CN113428739A (en) * | 2021-07-23 | 2021-09-24 | 祁永幸 | Cell-phone shield cover intelligence manufacturing and processing device convenient to change rolling dish |
| CN115401085A (en) * | 2022-11-01 | 2022-11-29 | 常州鼎天电工机械有限公司 | Wire drawing machine capable of automatically replacing disc |
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