CN212418923U - Vacuum drying device of mesh belt type ultrasonic cleaning machine - Google Patents

Vacuum drying device of mesh belt type ultrasonic cleaning machine Download PDF

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Publication number
CN212418923U
CN212418923U CN202021357815.2U CN202021357815U CN212418923U CN 212418923 U CN212418923 U CN 212418923U CN 202021357815 U CN202021357815 U CN 202021357815U CN 212418923 U CN212418923 U CN 212418923U
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groove
basket
vacuum drying
drying device
assembly
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陈海江
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Xinchang Haibo Technology Co ltd
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Xinchang Haibo Technology Co ltd
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Abstract

The utility model discloses a vacuum drying device of guipure formula ultrasonic cleaner, vacuum drying device sets up on guipure formula ultrasonic cleaner's organism, be equipped with the washing section in the organism, the organism is equipped with the casing, transmission device and the basket of placing that is the fretwork type, it is used for holding the work piece of treating the abluent, transmission device is used for carrying and places the basket, vacuum drying device passes through transmission device and washs the section and is connected, vacuum drying device includes the work groove of undercut, work groove and place basket phase-match, the top in work groove is equipped with sealed door plant, sealed door plant is equipped with the subassembly that opens and shuts, subassembly and transmission device phase-match open and shut, vacuum drying device and washing section all are located the casing. The utility model discloses the consumption of resource and energy has been saved greatly when having reduced the labour to the processing cost has been reduced.

Description

Vacuum drying device of mesh belt type ultrasonic cleaning machine
Technical Field
The utility model belongs to the technical field of cleaning equipment, concretely relates to vacuum drying device of guipure formula ultrasonic cleaner.
Background
Ultrasonic waves propagate through the liquid, causing the liquid and the cleaning tank to vibrate together at an ultrasonic frequency, and the liquid and the cleaning tank have their own natural frequency when vibrating, and this vibration frequency is a sound wave frequency, so that people hear a buzzing sound. With the continuous development of the cleaning industry, more and more industries and enterprises use the ultrasonic cleaning machine.
Mesh belt ultrasonic cleaner is a cleaning machine commonly used, generally be used for metal device's washing, and along with the continuous innovation of technique, present mesh belt ultrasonic cleaner adopts the ultrasonic wave to clean mostly, present mesh belt ultrasonic cleaner is behind the washing work piece, the work piece that will wash the completion is dried through drying device, the work piece after having leaded to drying the completion is difficult for discharging, need the manual work to operate, and the work piece is mostly the metalwork, weight is great, and the work piece temperature after the stoving end is higher, drop easily when manual transport, need wash again, greatly reduced work efficiency.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problems in the prior art, and provides a vacuum drying device of a mesh belt type ultrasonic cleaning machine, which is characterized in that a vacuum drying device is arranged on the machine body of the mesh belt type ultrasonic cleaning machine, a conveying mechanism is used for connecting a cleaning section with the vacuum drying device, so that a workpiece to be processed is firstly conveyed to the cleaning section through a conveying assembly for cleaning, after the cleaning is finished, a sealing door plate of an opening and closing assembly control working groove is opened, the conveying mechanism conveys the cleaned workpiece to the working groove in the vacuum drying device for drying, the opening and closing assembly controls the sealing door plate to be closed, the cleaned workpiece is dried in the working groove, the opening and closing assembly opens the sealing door plate, the conveying mechanism conveys the processed workpiece out of a machine shell in the original way, the processed workpiece is automatically discharged, and the manual taking-off of an operator is avoided, meanwhile, the dried workpiece is conveyed to achieve the effect of natural cooling, a cooling device is not needed, the labor force is reduced, and meanwhile, the consumption of resources and energy is greatly saved, so that the processing cost is reduced; according to the method, workpieces to be machined are stacked and placed in a placing basket, the placing basket is placed on a feeding table, a first pushing cylinder on the feeding table pushes a pushing block at the bottom of the placing basket, so that the placing basket is controlled to enter a rotating disc in a machine shell, the placing basket can be stacked and placed with a plurality of workpieces to be machined, direct contact between the workpieces to be machined and a machine body is avoided, friction damage between the workpieces to be machined and the machine body is avoided, and sundries on the machine body are prevented from being contaminated on the machine body; the placing basket enters the rotary table in the shell, the rotary table drives the placing basket to rotate, so that the second guide rail is connected with the third guide rail, the second pushing cylinder controls the placing basket to move from the second guide rail to the third guide rail, the placing basket is moved onto the mesh belt type conveying belt, then the placing basket is cleaned through the cleaning section when passing through the mesh belt type conveying belt, the placing basket is hollow, so that workpieces in the placing basket can be cleaned through the cleaning section, the workpieces in the placing basket can be cleaned completely through the hollow placing basket, the seamless connection between the placing basket and the mesh belt type conveying belt and between the placing basket and the feeding table is realized through the ingenious arrangement of the rotary table, and the placing basket is convenient to place and take out; when the placing basket enters the tail end of the mesh belt type conveying belt, the grabbing component grabs the placing basket to move towards one side of the working groove, the opening and closing component controls the sealing door plate to open, the lifting component in the working groove controls the lifting platform to rise, the top of the lifting platform supports against the bottom of the placing basket, the grabbing component loosens the placing basket and returns to the initial position, the lifting component controls the lifting platform to drive the placing basket to fall, the opening and closing component controls the sealing door plate to close the working groove, then the vacuumizing machine operates and controls the working groove to be in a vacuum state, then an air pump in the working groove generates high-pressure air flow, and high-temperature air flow is blown out through the heating device, so that the surface of a workpiece is dried, water drops on the surface of the workpiece are thoroughly removed, the workpiece is dried, the opening and closing component plays an opening and closing role in the sealing door plate, and the automatic transmission of the placing, the arrangement of the lifting assembly improves the stability of the placing basket in the lifting process, and the workpiece is prevented from falling from the placing basket due to the shaking of the workpiece in the placing basket; after the work piece is dry, the lifting unit control is placed the basket and is risen, and the subassembly control that opens and shuts seals the door plant and opens, snatchs the subassembly simultaneously and removes the top to the working groove, snatchs the subassembly and snatchs the basket of placing on the elevating platform back original road transmission to the pay-off bench, thereby realized placing the automatic discharge of basket and increased machining efficiency, the setting of placing the basket simultaneously has completely cut off the moisture on work piece and the guipure conveyer belt to the drying effect of work piece has been increased.
In order to solve the technical problem, the utility model discloses a following technical scheme:
vacuum drying device of guipure formula ultrasonic cleaner, vacuum drying device set up on guipure formula ultrasonic cleaner's organism, are equipped with washing section, its characterized in that in the organism: the organism is equipped with the casing, transport mechanism and the basket of placing that is the fretwork type, place the basket and be used for holding and treat abluent work piece, transport mechanism is used for carrying and places the basket, vacuum drying device passes through transport mechanism and washs the section and be connected, vacuum drying device includes the work groove of undercut, work groove with place the basket phase-match, the top in work groove is equipped with sealed door plant, sealed door plant is equipped with the subassembly that opens and shuts, subassembly and transport mechanism phase-match open and shut, vacuum drying device all is located the casing with the washing section. The utility model discloses a set up vacuum drying device on the organism of guipure formula ultrasonic cleaner, transport mechanism connects washing section and vacuum drying device, make the belt processing work piece transport washing section through the transmission subassembly at first and wash, after the washing is accomplished, the sealed door plant of opening and shutting subassembly control work groove is opened, transport mechanism transports the work piece after the washing is accomplished to the work groove in the vacuum drying device and dries, the sealed door plant of opening and shutting subassembly control is closed, the work piece that the washing was accomplished is dried in the work groove, the sealed door plant is opened to the opening and shutting subassembly, transport mechanism transports the work piece that the processing was accomplished out of the casing in the same way, realized the work piece that the processing was accomplished is automatic to be discharged, thereby avoided operating personnel's manual taking off, the work piece after the drying was accomplished simultaneously through transporting, reached the effect of natural cooling, need not to adopt cooling device, the labor force is reduced, and simultaneously, the consumption of resources and energy sources is greatly saved, thereby reducing the processing cost.
Further, the conveying mechanism comprises a feeding assembly, a conversion assembly, a conveying assembly and a grabbing assembly, the conversion assembly is connected between the feeding assembly and the conveying assembly in a matching mode, the conveying assembly and the feeding assembly are vertical, the grabbing assembly, the conversion assembly and the conveying assembly are all arranged in the shell, the cleaning section is located at the conveying assembly, the working groove is located at the tail end of the conveying assembly, and the grabbing assembly is arranged at the tail end of the working groove and the conveying assembly in a matching mode. When a workpiece is ready to be machined, the feeding assembly is arranged for conveying a placing basket stacked with the workpiece to be machined to the conversion assembly, the conversion assembly is arranged for conveying the placing basket to the conveying assembly, the conveying assembly is arranged for conveying the placing basket to pass through the cleaning section, and the grabbing assembly is arranged for moving the placing basket from the conveying assembly to the working groove for drying; after the workpieces are processed, the grabbing component enables the placing basket to be conveyed to the conveying component from the working groove, the conveying component is conveyed to the conversion component through the conveying component, and the conveying component is conveyed to the feeding component through the conversion component, so that the workpieces are automatically discharged, the processing efficiency is improved, and the labor force of operators is reduced.
Further, the feeding assembly comprises a feeding table, first guide rails and a first pushing cylinder, the first guide rails are fixedly connected to the top of the feeding table, a pushing block is arranged at the bottom of the placing basket and located between the two first guide rails, the first pushing cylinder is arranged at one end, away from the machine body, of the feeding table, and the first pushing cylinder is matched with the pushing block. The setting of first top pushing cylinder plays a top pushing effect to placing the basket to can will place the basket and carry on the conversion components in the casing, the setting of top ejector pad is convenient for first top pushing cylinder top pushing and is placed the basket, the setting of first guide rail is convenient for place the removal of basket, plays a guide effect to placing the removal of basket simultaneously.
Further, the conversion assembly comprises a rotary table, a second guide rail and a second pushing cylinder, the rotary table is rotatably connected in the machine shell, one end, close to the machine body, of the first guide rail is matched with the second guide rail, the second pushing cylinder is matched with the pushing block, and the height of the rotary table is the same as that of the feeding table. The setting of carousel is used for placing the basket and changes the transportation between conveyor components and pay-off subassembly, and the second guide rail plays a guide effect to placing the basket, and the setting that the second pushed away the cylinder pushes away plays a top to placing the basket and pushes away the effect, and when simultaneously carrying the carousel to placing the basket from the pay-off subassembly, the second pushed away the cylinder and plays a limiting displacement.
Further, the conveying assembly comprises a third guide rail, a cushion block and a mesh belt type conveying belt, the cushion block is fixedly connected to the machine body, an arc-shaped groove is formed in one end, close to the rotary table, of the cushion block, the arc-shaped groove is matched with the rotary table, the machine body is provided with a conveying groove, the mesh belt type conveying belt is arranged in the conveying groove, the cushion block is provided with a groove matched with the conveying groove, the third guide rail is fixedly connected to two sides of the groove, the third guide rail is matched with the second guide rail, and the mesh belt type conveying belt is matched with the. The setting of arc wall can play a limiting displacement to the rotation of carousel, make the carousel rotate in the arc wall, the second guide rail respectively with first guide rail, the third guide rail phase-match, be convenient for place the basket and change the removal between first guide rail and third guide rail through the conversion subassembly, the setting of guipure formula conveyer belt has improved the stability of placing the basket in transportation process, the steerable speed of placing the basket and carrying in the washing section of while, thereby the time of basket in the washing section is placed in control, the clean efficiency of piling up work piece in placing the basket has been improved.
Furthermore, one side of the working groove is provided with an opening, a telescopic groove is arranged in the opening, a rotating shaft is arranged in the telescopic groove, and the opening and closing assembly controls one end of the sealing door plate to stretch out and draw back in the telescopic groove around the rotating shaft. When the sealing door plate needs to be opened, the opening and closing assembly controls one end of the sealing door plate to retract towards the opening, and one end of the sealing door plate bends downwards around the rotating shaft and retracts into the telescopic groove at the same time, so that one end of the sealing door plate is perpendicular to the horizontal plane; when the sealing door plate needs to be closed, the opening and closing assembly controls the sealing door plate to extend out of the opening to seal the working groove; the arrangement of the telescopic groove and the rotating shaft greatly saves the occupied area of the sealing door plate when the working groove is opened by reasonably utilizing the space.
Further, the subassembly that opens and shuts includes fixed block, spacing ring and hydraulic rod, and fixed block fixed connection is at the other end of sealing door board, and spacing ring fixed connection is at the top of fixed block, and hydraulic rod's one end fixed connection is on the organism, and hydraulic rod's the other end is equipped with screw thread portion, and screw thread portion passes the spacing ring, and screw thread portion is equipped with the nut, and the nut is screwed up at the both ends of spacing ring. When the working groove needs to be closed, the hydraulic push rod extends out, the limit ring drives the fixing block by driving the limit ring, and the fixing block drives the other end of the sealing door plate to extend out along with the hydraulic push rod, so that the working groove is closed; when the working groove needs to be opened, the hydraulic push rod retracts, so that the other end of the sealing door plate is driven to retract along with the hydraulic push rod, and the threaded portion and the nut are arranged, so that the fixed connection between the hydraulic push rod and the limiting ring is realized.
Further, the top of casing is equipped with the drive groove, the both ends in drive groove all are equipped with transmitting gear, it is connected with the gear area to rotate between two transmitting gear, it includes the actuating lever to snatch the subassembly, the connecting plate, hydraulic telescoping rod, telescopic cylinder, couple and regulating plate, the top of actuating lever is rotated and is connected with gear portion, gear portion and gear area phase-match, the bottom and the connecting plate fixed connection of actuating lever, telescopic cylinder fixed connection is at the both ends of connecting plate, telescopic cylinder is equipped with the guide arm, the bottom and the regulating plate fixed connection of guide arm, hydraulic telescoping rod fixed connection is between the center and the regulating plate of connecting plate, the bottom of regulating plate is equipped with the couple, the top of placing. The two rotating gears drive the driving gears to rotate, gear parts located in the gear belts move along the direction of the driving groove while rotating along with the gear belts, so that the adjusting plates are controlled to move along the direction of the driving groove, the telescopic cylinders control lifting of the adjusting plates, the hydraulic telescopic rods play a guiding role in lifting of the adjusting plates, lifting stability of the adjusting plates is improved, the hooks are used for being connected with pull rings at the tops of the placing baskets, when the placing baskets need to be grabbed, the telescopic cylinders control the adjusting plates to descend at first to enable the hooks to be located below the pull rings, the rotating gears drive the hooks to move towards the pull rings and penetrate through the pull rings, then the telescopic cylinders control the adjusting plates to ascend, so that the placing baskets are lifted, and then the rotating gears drive the placing baskets to move towards one side of; when the basket is required to be loosened, the adjusting plate is controlled to descend by the telescopic cylinder, the basket is placed in the working groove, and the hook is located below the pull ring, so that the hook and the pull ring are loosened, then the hook is driven by the rotating gear to move towards one side far away from the basket, the grabbing assembly is arranged to realize that the basket is automatically conveyed to the vacuum drying device from the conveying assembly, and the working efficiency is greatly improved.
Further, still be equipped with lifting unit in the work groove, lifting unit with snatch the subassembly phase-match, lifting unit is equipped with the elevating platform, the both ends of elevating platform bottom are equipped with the extension piece, the bottom surface correspondence in work groove is equipped with the regulating block, the one end that extends the piece is equipped with first adjustment tank, the one end that the regulating block corresponds is equipped with the second adjustment tank, be located cross connection between the regulating block of homonymy and the extension piece have first hinge bar and second hinge bar, the bottom of first hinge bar is rotated with the other end of regulating block and is connected, the top sliding connection of first hinge bar is at first adjustment tank, the bottom sliding connection of second hinge bar is in the second adjustment tank, the top of second hinge bar is rotated and is connected the other end at the extension piece, one side of regulating block is equipped with and drives actuating cylinder, it slides in the second adjustment tank to drive the bottom that actuating cylinder drove the second hinge. When the lifting platform rises, the driving cylinder controls the bottom of the second hinge rod to move towards one end, located at the center of the adjusting block, of the second adjusting groove, so that the lifting platform is controlled to rise; when the elevating platform descends, the bottom of driving the actuating cylinder to control the second hinge rod moves towards the other end of the second adjusting groove, so that the elevating platform is controlled to descend, the first hinge rod and the second hinge rod are arranged to achieve the effect of synchronous lifting on the elevating platform, and the stability of the basket placed on the elevating platform to ascend and descend is improved.
The drying method of the vacuum drying device of the mesh belt type ultrasonic cleaning machine is characterized by comprising the following steps of:
a. preparation before drying
Firstly, preparing a workpiece to be machined, stacking the workpiece to be machined in a placing basket, placing the placing basket on a feeding table, placing two ends of the bottom of the feeding table on first guide rails, enabling a pushing block to be located between the first guide rails, and enabling a first pushing cylinder to abut against the pushing block;
b. conveying of placing baskets
1) Feeding of the feedstock
The first pushing cylinder pushes one end of a pushing block of the placing basket so as to drive the placing basket to move towards the direction of the rotary table, the placing basket moves along the direction of the first guide rail and enters the machine shell, the placing basket moves onto a second guide rail of the rotary table, and meanwhile, the other end of the placing basket abuts against the second pushing cylinder;
2) conversion
After the placing basket is conveyed onto the rotary table, the rotary table drives the placing basket to rotate, so that a second guide rail on the rotary table is connected with a third guide rail, the second pushing cylinder drives the pushing block, the placing basket moves from the second guide rail to the third guide rail, and the bottom of the pushing block is attached to the mesh belt type conveying belt;
c. cleaning of
When the placing basket is conveyed onto the mesh belt type conveying belt, the mesh belt type conveying belt drives the placing basket to move to one side of the vacuum drying device, the placing basket passes through the cleaning section when moving on the mesh belt type conveying belt, the cleaning section cleans a workpiece to be processed in the placing basket, and finally the placing basket moves to the tail section of the mesh belt type conveying belt;
d. drying
1) Grasping of a basket
When the placing basket moves to the tail section of the mesh belt type conveying belt, the grabbing assembly operates, the telescopic cylinder drives the adjusting plate to descend so as to drive the hook to descend, the gear belt drives the driving rod to move, the hook is controlled to move to one side of the placing basket, the hook is connected to the pull ring, then the telescopic cylinder drives the adjusting plate to ascend so as to control the placing basket to move upwards, and then the gear belt drives the placing basket to move to the working groove;
2) loading of the placing basket
After the placing basket is conveyed above all the working grooves through the gear belt, the opening and closing assembly controls the sealing door plate to be opened, the hydraulic push rod retracts, the control limiting ring drives the fixing block, the fixing block drives the sealing door plate to retract into the telescopic groove around the rotating shaft through the opening, a driving cylinder in the lifting assembly drives the second hinge rod to move towards the center of the lifting assembly along the second adjusting groove, so that the lifting table is jacked up, the lifting table abuts against the bottom of the jacking block, the telescopic cylinder controls the hook to descend, so that the pull ring is loosened, the grabbing assembly returns to the initial position, then the driving cylinder drives the second hinge rod to move in the direction, so that the lifting table is controlled to drive the placing basket to descend into the working grooves, then the hydraulic push rod extends out, and the;
3) drying
After the sealing door plate is closed, the working groove starts to carry out vacuum drying treatment on the cleaned workpiece;
e. discharging
After the drying is completed, the lifting assembly controls the lifting platform to ascend, the gear belt drives the grabbing assembly to grab the placing basket, the grabbing assembly controls the placing basket to be conveyed to the tail section of the mesh belt type conveying belt, the mesh belt type conveying belt drives the placing basket to move to one side of the rotary table, the rotary table drives the placing basket to turn to the feeding table after the placing basket moves to the rotary table, the second pushing cylinder pushes the pushing block of the placing basket, the placing basket is conveyed to the feeding table, the placing basket is moved out of the shell, and the placing basket with the finished processing is convenient to take down.
The utility model discloses owing to adopted above-mentioned technical scheme, following beneficial effect has:
the utility model discloses a set up vacuum drying device on the organism of guipure formula ultrasonic cleaner, transport mechanism connects washing section and vacuum drying device, make the belt processing work piece transport washing section through the transmission subassembly at first and wash, after the washing is accomplished, the sealed door plant of opening and shutting subassembly control work groove is opened, transport mechanism transports the work piece after the washing is accomplished to the work groove in the vacuum drying device and dries, the sealed door plant of opening and shutting subassembly control is closed, the work piece that the washing was accomplished is dried in the work groove, the sealed door plant is opened to the opening and shutting subassembly, transport mechanism transports the work piece that the processing was accomplished out of the casing in the same way, realized the work piece that the processing was accomplished is automatic to be discharged, thereby avoided operating personnel's manual taking off, the work piece after the drying was accomplished simultaneously through transporting, reached the effect of natural cooling, need not to adopt cooling device, the labor force is reduced, and simultaneously, the consumption of resources and energy sources is greatly saved, thereby reducing the processing cost.
This send step a, through piling up the work piece of treating processing and placing in placing the basket, will place the basket and put into the pay-off bench after that, push away the ejector pad of placing the basket bottom through the bench first top of pay-off top push cylinder top, thereby control is placed the basket and is entered into the carousel in the casing, the setting of placing the basket can be piled up and is placed a plurality of work pieces of treating processing, and has avoided treating machined part and organism direct contact, it is impaired to have avoided treating the friction of processing work piece and organism, and avoided debris on the organism to be infected with on the organism.
This send out step b, place the basket and enter into on the carousel in the casing, the carousel drives and places the basket and rotate, thereby link together second guide rail and third guide rail, the second top pushes away cylinder control and places the basket and remove from the second guide rail to the third guide rail removal, make and place the basket and remove on the guipure conveyer belt, it washs through wasing the section when passing through the guipure conveyer belt to place the basket afterwards, owing to place the basket and be the fretwork type, make the washing section can wash the work piece of placing in the basket, the setting that the basket was placed to the fretwork type makes the work piece of placing in the basket to be washed comprehensively, its and guipure conveyer belt has been realized in ingenious setting of carousel, the seamless of pay-off platform, thereby conveniently place placing of basket and take out
In the step d, when the placing basket enters the tail end of the mesh belt type conveying belt, the grabbing component grabs the placing basket to move towards one side of the working groove, the opening and closing component controls the sealing door plate to open, the lifting component in the working groove controls the lifting platform to rise, the top of the lifting platform abuts against the bottom of the placing basket, the grabbing component loosens the placing basket and returns to the initial position, the lifting component controls the lifting platform to drive the placing basket to fall, the opening and closing component controls the sealing door plate to close the working groove, then the vacuumizing machine operates and controls the working groove to be in a vacuum state, then the air pump in the working groove generates high-pressure air flow, and high-temperature air flow is blown out after the heating device is used for drying the surface of the workpiece, so that water drops on the surface of the workpiece are thoroughly cleaned, the opening and closing component plays an opening and closing role in opening and closing the sealing door plate, and the automatic transmission of the placing basket into, the lifting component improves the stability of the lifting process of the placing basket, and the workpiece in the placing basket is prevented from shaking to cause the workpiece to fall off from the placing basket.
Drawings
The present invention will be further explained with reference to the accompanying drawings:
fig. 1 is a schematic structural view of a vacuum drying device of the mesh belt type ultrasonic cleaning machine of the present invention;
FIG. 2 is a schematic structural view of the basket of the present invention;
FIG. 3 is a schematic structural view of the connection between the middle pad and the third rail according to the present invention;
FIG. 4 is a schematic view of the connection structure between the machine body and the feeding table;
fig. 5 is a schematic structural view of the interior of the middle casing of the present invention;
fig. 6 is a schematic structural view of the lifting assembly of the present invention;
fig. 7 is a schematic structural view of the middle sealing door panel of the present invention when bent;
FIG. 8 is an enlarged view of the structure at A in FIG. 5;
FIG. 9 is a schematic structural view of the basket of the present invention being transported to the conveyor assembly;
fig. 10 is a schematic structural view of the basket placed in the casing of the present invention at the end of the conveying assembly;
fig. 11 is a schematic structural view of the basket placed in the casing of the present invention when the basket is on the lifting platform.
In the figure, 1-body; 2-a housing; 3-a transmission mechanism; 4-placing a basket; 5-a working groove; 6-sealing the door panel; 7-an opening and closing assembly; 8-a feeding assembly; 9-a conversion component; 10-a delivery assembly; 11-a grasping assembly; 12-a feeding table; 13-a first guide rail; 14-a first jacking cylinder; 15-a turntable; 16-a second guide rail; 17-a second jacking cylinder; 19-cushion block; 20-mesh belt type conveyer belt; 21-an arc-shaped groove; 22-a conveying trough; 23-a groove; 24-an opening; 25-a rotating shaft; 26-fixing blocks; 27-a stop collar; 28-hydraulic push rod; 29-a threaded portion; 30-a nut; 31-a drive slot; 32-a rotating gear; 33-a gear belt; 34-a drive rod; 35-a connecting plate; 36-hydraulic telescopic rod; 37-telescopic cylinder; 38-hook; 39-adjusting plate; a 40-gear portion; 41-a guide rod; 43-a pull ring; 44-a lifting assembly; 45-a lifting platform; 46-a pushing block; 47-an extension block; 48-a regulating block; 49-first adjustment groove; 50-a second adjustment groove; 51-a first articulation lever; 52-a second articulation lever; 53-driving the cylinder; 54-third guide rail.
Detailed Description
As shown in fig. 1 to 8, for the utility model discloses mesh belt ultrasonic cleaner's vacuum drying device, vacuum drying device sets up on mesh belt ultrasonic cleaner's organism 1, be equipped with the washing section in the organism 1, organism 1 is equipped with casing 2, transmission device 3 and the basket 4 of placing that is the fretwork type, it is used for holding the work piece of treating the washing to place basket 4, transmission device 3 is used for carrying places basket 4, vacuum drying device passes through transmission device 3 and is connected with the washing section, vacuum drying device includes undercut's work groove 5, work groove 5 with place basket 4 phase-match, the top of work groove 5 is equipped with sealing door board 6, sealing door board 6 is equipped with subassembly 7 that opens and shuts, subassembly 7 and transmission device 3 phase-match open and shut, vacuum drying device all is located casing 2 with the washing section.
The transmission mechanism 3 comprises a feeding component 8, a conversion component 9, a conveying component 10 and a grabbing component 11, the conversion component 9 is connected between the feeding component 8 and the conveying component 10 in a matching mode, the conveying component 10 and the feeding component 8 are vertical, the grabbing component 11, the conversion component 9 and the conveying component 10 are all arranged in the machine shell 2, a cleaning section is located at the conveying component 10, the working groove 5 is located at the tail section of the conveying component 10, and the grabbing component 11 is arranged at the tail section of the working groove 5 and the tail section of the conveying component 10 in a matching mode. When workpieces are ready to be machined, the feeding assembly 8 is arranged for conveying the placing basket 4 stacked with the workpieces to be machined to the conversion assembly 9, the conversion assembly 9 is arranged for conveying the placing basket 4 to the conveying assembly 10, the conveying assembly 10 is arranged for conveying the placing basket 4 to pass through the cleaning section, and the grabbing assembly 11 is arranged for moving the placing basket 4 from the conveying assembly 10 to the working groove 5 for drying; after the workpieces are processed, the grabbing component 11 conveys the placing basket 4 to the conveying component 10 from the working groove 5, then conveys the placing basket to the conversion component 9 through the conveying component 10, and conveys the placing basket to the feeding component 8 through the conversion component 9, so that the workpieces are automatically discharged, the processing efficiency is improved, and the labor force of operators is reduced.
The feeding assembly 8 comprises a feeding table 12, a first guide rail 13 and a first pushing cylinder 14, the first guide rail 13 is fixedly connected to the top of the feeding table 12, a pushing block 46 is arranged at the bottom of the placing basket 4, the pushing block 46 is located between the two first guide rails 13, the first pushing cylinder 14 is arranged at one end, far away from the machine body 1, of the feeding table 12, and the first pushing cylinder 14 is matched with the pushing block 46. The arrangement of the first pushing cylinder 14 plays a pushing role in placing the basket 4, so that the placing basket 4 can be conveyed to the conversion assembly 9 in the machine shell 2, the arrangement of the pushing block 46 is convenient for the first pushing cylinder 14 to push the placing basket 4, the arrangement of the first guide rail 13 is convenient for the moving of the placing basket 4, and meanwhile, a guiding role is played in the moving of the placing basket 4.
The conversion assembly 9 comprises a rotary table 15, a second guide rail 16 and a second pushing cylinder 17, the rotary table 15 is rotatably connected in the machine shell 2, one end of the first guide rail 13 close to the machine body 1 is matched with the second guide rail 16, the second pushing cylinder 17 is matched with the pushing block 46, and the height of the rotary table 15 is the same as that of the feeding table 12. The turntable 15 is used for transferring and transporting the placing basket 4 between the conveying assembly 10 and the feeding assembly 8, the second guide rail 16 plays a role in guiding the placing basket 4, the second pushing cylinder 17 plays a role in pushing the placing basket 4, and meanwhile, when the placing basket 4 is conveyed to the turntable 15 from the feeding assembly 8, the second pushing cylinder 17 plays a role in limiting.
Conveying assembly 10 includes third guide rail 54, cushion 19 and guipure formula conveyer belt 20, cushion 19 fixed connection is on organism 1, the one end that cushion 19 is close to carousel 15 is equipped with arc wall 21, arc wall 21 and carousel 15 phase-match, organism 1 is equipped with conveyer groove 22, guipure formula conveyer belt 20 is located in conveyer groove 22, cushion 19 is equipped with and carries groove 22 assorted recess 23, third guide rail 54 fixed connection is in the both sides of recess 23, third guide rail 54 and second guide rail 16 phase-match, guipure formula conveyer belt 20 and top ejector pad 46's bottom phase-match. The setting of arc wall 21 can play a limiting displacement to the rotation of carousel 15, make carousel 15 rotate in arc wall 21, second guide rail 16 respectively with first guide rail 13, third guide rail 54 phase-match, be convenient for place basket 4 and move through the conversion of conversion subassembly 9 between first guide rail 13 and third guide rail 54, the setting of guipure belt conveyor belt 20 has improved the stability of placing basket 4 in transportation process, the steerable speed of placing basket 4 and carrying in the washing section of steerable simultaneously, thereby the time of basket 4 in the washing section is placed in the control, the clean efficiency of piling up the work piece in placing basket 4 has been improved.
One side of working groove 5 is equipped with opening 24, is equipped with flexible groove in the opening 24, is equipped with pivot 25 in the flexible inslot, and the one end that subassembly 7 opened and shut controlled sealing door panel 6 is around pivot 25 stretching out and drawing back in flexible inslot. When the sealing door panel 6 needs to be opened, the opening and closing assembly 7 controls one end of the sealing door panel 6 to retract to the opening 24, and one end of the sealing door panel 6 bends downwards around the rotating shaft 25 and retracts into the telescopic groove at the same time, so that one end of the sealing door panel 6 is vertical to the horizontal plane; when the sealing door panel 6 needs to be closed, the opening and closing assembly 7 controls the sealing door panel 6 to extend out of the opening 24, and the working groove 5 is closed; the arrangement of the telescopic groove and the rotating shaft 25 greatly saves the occupied area of the sealing door plate 6 when the working groove 5 is opened by reasonably utilizing the space.
The opening and closing assembly 7 comprises a fixing block 26, a limiting ring 27 and a hydraulic push rod 28, the fixing block 26 is fixedly connected to the other end of the sealing door plate 6, the limiting ring 27 is fixedly connected to the top of the fixing block 26, one end of the hydraulic push rod 28 is fixedly connected to the machine body 1, the other end of the hydraulic push rod 28 is provided with a threaded portion 29, the threaded portion 29 penetrates through the limiting ring 27, the threaded portion 29 is provided with a nut 30, and the nut 30 is screwed at two ends of the limiting ring 27. When the working groove 5 needs to be closed, the hydraulic push rod 28 extends out, the limit ring 27 drives the fixing block 26 by driving the limit ring 27, and the fixing block 26 drives the other end of the sealing door plate 6 to extend out along with the hydraulic push rod 28, so that the working groove 5 is closed; when the working groove 5 needs to be opened, the hydraulic push rod 28 retracts, so that the other end of the sealing door plate 6 is driven to retract along with the hydraulic push rod 28, and the threaded portion 29 and the nut 30 are arranged, so that the hydraulic push rod 28 and the limiting ring 27 are fixedly connected.
Casing 2's top is equipped with drive groove 31, the both ends of drive groove 31 all are equipped with rotating gear 32, it is connected with gear belt 33 to rotate between two rotating gear 32, it includes actuating lever 34 to snatch subassembly 11, connecting plate 35, hydraulic telescoping rod 36, telescopic cylinder 37, couple 38 and regulating plate 39, the top of actuating lever 34 is rotated and is connected with gear portion 40, gear portion 40 and gear belt 33 phase-match, the bottom and the connecting plate 35 fixed connection of actuating lever 34, telescopic cylinder 37 fixed connection is at the both ends of connecting plate 35, telescopic cylinder 37 is equipped with guide arm 41, the bottom and the regulating plate 39 fixed connection of guide arm 41, hydraulic telescoping rod 36 fixed connection is between the center of connecting plate 35 and regulating plate 39, the bottom of regulating plate 39 is equipped with couple 38, the top of placing basket 4 is equipped with pull ring 43, couple. The two rotating gears 32 drive the driving gears to rotate, the gear part 40 in the gear belt 33 moves along the direction of the driving groove 31 while following the rotation of the gear belt 33, thereby controlling the adjusting plate 39 to move along the direction of the driving groove 31, controlling the adjusting plate 39 to lift by the telescopic cylinder, simultaneously realizing the guiding function of the hydraulic telescopic rod 36 on the lifting of the adjusting plate 39, the lifting stability of the adjusting plate 39 is also improved, the hook 38 is used for connecting with a pull ring 43 arranged at the top of the basket 4, when the placing basket 4 needs to be grabbed, the telescopic cylinder controls the adjusting plate 39 to descend firstly, so that the hook 38 is positioned below the pull ring 43, the rotating gear 32 drives the hook 38 to move towards the pull ring 43 and penetrate through the pull ring 43, then the telescopic cylinder controls the adjusting plate 39 to ascend, so that the placing basket 4 is lifted, and then the rotating gear 32 drives the placing basket 4 to move towards one side of the working groove 5; when the placing basket 4 needs to be loosened, firstly, the telescopic cylinder controls the adjusting plate 39 to descend, the placing basket 4 is placed in the working groove 5, the hook 38 is located below the pull ring 43, so that the hook 38 and the pull ring 43 are loosened, then the rotating gear 32 drives the hook 38 to move towards one side far away from the placing basket 4, the grabbing component 11 is arranged, the placing basket 4 is automatically conveyed to the vacuum drying device from the conveying component 10, and the working efficiency is greatly improved.
Still be equipped with lifting unit 44 in the work groove 5, lifting unit 44 with snatch the subassembly 11 phase-match, lifting unit 44 is equipped with elevating platform 45, the both ends of elevating platform 45 bottom are equipped with top ejector pad 47, the bottom surface correspondence of work groove 5 is equipped with regulating block 48, the one end of top ejector pad 47 is equipped with first adjustment tank 49, the one end that regulating block 48 corresponds is equipped with second adjustment tank 50, be located between regulating block 48 and the top ejector pad 47 of homonymy cross connection have first articulated pole 51 and second articulated pole 52, the bottom of first articulated pole 51 is connected with the other end rotation of regulating block 48, the top sliding connection of first articulated pole 51 is at first adjustment tank 49, the bottom sliding connection of second articulated pole 52 is in second adjustment tank 50, the top of second articulated pole 52 is rotated and is connected the other end at top ejector pad 47, one side of regulating block is equipped with and drives actuating cylinder 53, it slides in second adjustment tank 50 to drive actuating cylinder 53 drive the bottom of second pole 52. When the lifting platform 45 ascends, the driving air cylinder 53 controls the bottom of the second hinge rod 52 to move towards one end of the second adjusting groove 50 positioned at the center of the adjusting block 48, so that the lifting platform 45 is controlled to ascend; when elevating platform 45 descends, drive actuating cylinder 53 and control the bottom of second articulated pole 52 and remove to the other end of second adjustment tank 50 to control elevating platform 45 and descend, first articulated pole 51 still plays the effect that a synchronous goes up and down with the setting of second articulated pole 52 to elevating platform 45, has improved and has placed basket 4 and place the stability that goes up and down on elevating platform 45.
As shown in fig. 9 to 11, the drying method of the vacuum drying device of the mesh belt type ultrasonic cleaning machine according to the present invention includes the following steps:
a. preparation before drying
Firstly, workpieces to be machined are prepared, then the workpieces to be machined are stacked and placed in the placing basket 4, then the placing basket 4 is placed on the feeding table 12, two ends of the bottom of the feeding table 12 are placed on the first guide rails 13, the pushing blocks 46 are located between the first guide rails 13, and the first pushing cylinders 14 abut against the pushing blocks 46.
b. Conveying of the placing baskets 4
1) Feeding of the feedstock
The first pushing cylinder 14 pushes one end of a pushing block 46 of the placing basket 4, so as to drive the placing basket 4 to move towards the direction of the rotating disc 15, the placing basket 4 moves along the direction of the first guide rail 13 and enters the machine shell 2, the placing basket 4 moves onto the second guide rail 16 of the rotating disc 15, and meanwhile, the other end of the placing basket 4 abuts against the second pushing cylinder 17.
2) Conversion
After the placing basket 4 is conveyed to the rotary table 15, the rotary table 15 drives the placing basket 4 to rotate, so that the second guide rail 16 on the rotary table 15 is connected with the third guide rail 54, the second pushing cylinder 17 drives the pushing block 46, so that the placing basket 4 moves from the second guide rail 16 to the third guide rail 54, and the bottom of the pushing block 46 is attached to the mesh belt type conveying belt 20.
c. Cleaning of
When placing basket 4 and carrying on mesh belt conveyor belt 20, mesh belt conveyor belt 20 drive is placed basket 4 and is removed to one side of vacuum drying device, places basket 4 and passes through the washing section when moving on mesh belt conveyor belt 20, and the washing section is washd placing the work piece of treating in the basket 4, finally places basket 4 and removes the end section of mesh belt conveyor belt 20.
d. Drying
1) Grasping of the basket 4
When placing basket 4 and removing the end of guipure formula conveyer belt 20, snatch subassembly 11 and move, telescopic cylinder 37 drives regulating plate 39 and descends to drive couple 38 descends, gear belt 33 drives actuating lever 34 and removes, and control couple 38 moves to the one side of placing basket 4, and couple 38 is connected on pull ring 43, and then telescopic cylinder 37 drives regulating plate 39 and rises, thereby control is placed basket 4 and is upwards removed, and gear belt 33 drive is placed basket 4 and is removed to work groove 5.
2) Loading of the placing basket 4
After placing basket 4 and all carrying the top of working groove 5 through gear belt 33, subassembly 7 that opens and shuts controls sealing door panel 6 and opens, hydraulic rod 28 contracts, control spacing ring 27 drives fixed block 26, fixed block 26 drives sealing door panel 6 and contracts to the flexible inslot around pivot 25 through opening 24, drive actuating cylinder 53 among the lifting unit 44 and drive second articulated rod 52 and move to lifting unit 44 center along second adjustment tank 50, thereby make elevating platform 45 jack-up, elevating platform 45 supports the bottom at top ejector pad 46, telescopic cylinder 37 controls couple 38 and descends, thereby loosen pull ring 43, pick subassembly 11 and return initial position, drive actuating cylinder 53 and drive second articulated rod 52 direction and move after that, thereby control elevating platform 45 drives and places basket 4 and descend to working groove 5, hydraulic pressure push rod stretches out after that, thereby control sealing door panel 6 and close.
3) Drying
After the sealing door plate 6 is closed, the working tank 5 starts to perform vacuum drying treatment on the cleaned workpiece.
e. Discharging
After the drying is finished, the lifting component 44 controls the lifting platform 45 to ascend, the gear belt 33 drives the grabbing component 11 to grab the placing basket 4, the grabbing component 11 controls the placing basket 4 to be conveyed to the tail end of the mesh belt type conveying belt 20, the mesh belt type conveying belt 20 drives the placing basket 4 to move to one side of the rotary table 15, the placing basket 4 moves to the rotary table 15, the rotary table 15 drives the placing basket 4 to turn to the feeding platform 12, the second pushing cylinder 17 pushes the pushing block 46 for placing the basket 4, the placing basket 4 is conveyed to the feeding platform 12, the placing basket 4 is moved out of the machine shell 2, and the placing basket 4 with the finished processing can be conveniently taken down.
The utility model discloses a set up vacuum drying device on machine body 1 of guipure formula ultrasonic cleaner, transport mechanism 3 is connected the washing section with vacuum drying device, make the area processing work piece at first carry the washing section through the transmission subassembly and wash, after the washing is accomplished, open and shut subassembly 7 control work groove 5's sealed door plant 6 and open, transport mechanism 3 carries the work piece after the washing to carry in vacuum drying device's work groove 5 and dries, open and shut subassembly 7 control sealed door plant 6 and close, the work piece that the washing was accomplished is dried in work groove 5, open and shut subassembly 7 opens sealed door plant 6, transport mechanism 3 transports the work piece that the processing was accomplished out of casing 2 in the original way, realized the work piece automatic discharge that the processing was accomplished, thereby avoided operating personnel's manual taking off, the work piece after the drying was accomplished simultaneously passes through the transport, reached natural cooling's effect, and a cooling device is not needed, so that the labor force is reduced, and meanwhile, the consumption of resources and energy is greatly saved, and the processing cost is reduced.
The above is only a specific embodiment of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent substitutions or modifications made on the basis of the present invention to solve the same technical problems and achieve the same technical effects are all covered by the protection scope of the present invention.

Claims (9)

1. Vacuum drying device of guipure formula ultrasonic cleaner, vacuum drying device sets up on guipure formula ultrasonic cleaner's organism, be equipped with washing section, its characterized in that in the organism: the organism is equipped with casing, transport mechanism and the basket of placing that is the fretwork type, it is used for holding the work piece of treating the washing to place the basket, transport mechanism is used for carrying place the basket, vacuum drying device passes through transport mechanism with it connects to wash the section, vacuum drying device includes the work groove of undercut, work groove with place the basket phase-match, the top in work groove is equipped with sealed door plant, sealed door plant is equipped with the subassembly that opens and shuts, the subassembly that opens and shuts with the transport mechanism phase-match, vacuum drying device with it all is located to wash the section in the casing.
2. The vacuum drying device of the mesh belt type ultrasonic cleaning machine according to claim 1, characterized in that: the conveying mechanism comprises a feeding assembly, a conversion assembly, a conveying assembly and a grabbing assembly, the conversion assembly is connected in a matched mode between the feeding assembly and the conveying assembly, the conveying assembly and the feeding assembly are vertical, the grabbing assembly, the conversion assembly and the conveying assembly are all arranged in the shell, the cleaning section is located at the conveying assembly, the working groove is located at the tail section of the conveying assembly, and the grabbing assembly is arranged in a matched mode between the working groove and the tail section of the conveying assembly.
3. The vacuum drying device of the mesh belt type ultrasonic cleaning machine according to claim 2, characterized in that: the feeding assembly comprises a feeding table, first guide rails and a first pushing cylinder, the first guide rails are fixedly connected to the top of the feeding table, a pushing block is arranged at the bottom of the placing basket and located between the two first guide rails, the first pushing cylinder is arranged at one end, away from the machine body, of the feeding table, and the first pushing cylinder is matched with the pushing block.
4. The vacuum drying device of the mesh belt type ultrasonic cleaning machine according to claim 3, characterized in that: the conversion assembly comprises a rotary disc, a second guide rail and a second pushing cylinder, the rotary disc is rotatably connected in the casing, one end of the first guide rail, which is close to the machine body, is matched with the second guide rail, the second pushing cylinder is matched with the pushing block, and the height of the rotary disc is the same as that of the feeding table.
5. The vacuum drying device of the mesh belt type ultrasonic cleaning machine according to claim 4, characterized in that: the conveying assembly comprises a third guide rail, a cushion block and a mesh belt type conveying belt, the cushion block is fixedly connected to the machine body, an arc-shaped groove is formed in one end of the rotary table and close to the cushion block, the arc-shaped groove is matched with the rotary table, the machine body is provided with a conveying groove, the mesh belt type conveying belt is arranged in the conveying groove, a groove matched with the conveying groove is formed in the cushion block, the third guide rail is fixedly connected to the two sides of the groove, the third guide rail is matched with the second guide rail, and the mesh belt type conveying belt is matched with the bottom of the pushing block.
6. The vacuum drying device of the mesh belt type ultrasonic cleaning machine according to claim 1, characterized in that: an opening is formed in one side of the working groove, a telescopic groove is formed in the opening, a rotating shaft is arranged in the telescopic groove, and the opening and closing assembly controls one end of the sealing door plate to stretch around the rotating shaft in the telescopic groove.
7. The vacuum drying device of the mesh belt type ultrasonic cleaning machine according to claim 6, characterized in that: the subassembly that opens and shuts includes fixed block, spacing ring and hydraulic push rod, the fixed block fixed connection be in the other end of sealing door plant, spacing ring fixed connection be in the top of fixed block, hydraulic push rod's one end fixed connection be in on the organism, hydraulic push rod's the other end is equipped with screw thread portion, screw thread portion passes the spacing ring, screw thread portion is equipped with the nut, the nut is screwed up the both ends of spacing ring.
8. The vacuum drying device of the mesh belt type ultrasonic cleaning machine according to claim 2, characterized in that: the top of casing is equipped with the drive groove, the both ends in drive groove all are equipped with transmitting gear, two it is connected with the gear area to rotate between the transmitting gear, it includes actuating lever, connecting plate, hydraulic telescoping rod, telescopic cylinder, couple and regulating plate to snatch the subassembly, the top of actuating lever is rotated and is connected with gear portion, gear portion with the gear area phase-match, the bottom of actuating lever with connecting plate fixed connection, telescopic cylinder fixed connection be in the both ends of connecting plate, telescopic cylinder is equipped with the guide arm, the bottom of guide arm with regulating plate fixed connection, hydraulic telescoping rod fixed connection be in between the center of connecting plate and the regulating plate, the couple is located the bottom of regulating plate, the top of placing the basket is equipped with the pull ring, the couple with the pull ring phase-match.
9. The vacuum drying device of the mesh belt type ultrasonic cleaning machine according to claim 2, characterized in that: the working groove is also internally provided with a lifting component which is matched with the grabbing component, the lifting component is provided with a lifting platform, two ends of the bottom of the lifting platform are provided with extension blocks, the bottom surface of the working groove is correspondingly provided with an adjusting block, one end of the extension block is provided with a first adjusting groove, the corresponding end of the adjusting block is provided with a second adjusting groove, a first hinge rod and a second hinge rod are connected between the adjusting block and the extension block which are positioned at the same side in a crossed manner, the bottom of the first hinged rod is rotationally connected with the other end of the adjusting block, the top of the first hinged rod is slidably connected with the first adjusting groove, the bottom of the second hinged rod is connected in the second adjusting groove in a sliding manner, the top of the second hinged rod is connected to the other end of the extending block in a rotating manner, one side of regulating block is equipped with and drives actuating cylinder, it drives actuating cylinder drive the bottom of second articulated pole is in slide in the second adjustment tank.
CN202021357815.2U 2020-07-10 2020-07-10 Vacuum drying device of mesh belt type ultrasonic cleaning machine Active CN212418923U (en)

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111744884A (en) * 2020-07-10 2020-10-09 新昌县海博科技股份有限公司 Vacuum drying device and method of mesh belt type ultrasonic cleaning machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111744884A (en) * 2020-07-10 2020-10-09 新昌县海博科技股份有限公司 Vacuum drying device and method of mesh belt type ultrasonic cleaning machine

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