Spoil breaker
Technical Field
The utility model belongs to the technical field of spoil crushing equipment, specifically indicate a spoil breaker.
Background
In agricultural cultivation, animal epidemic diseases occur when the animal dies, the dead animal bodies are treated by adopting two modes of landfill and incinerator incineration under the general condition, in order to accelerate landfill efficiency or fully combust, the animals need to be firstly crushed at the early stage and then treated by landfill, incineration and the like, and the animal body crusher is used for crushing the animal bodies.
The broken principle of spoil breaker is the entry that drops into the broken box top with the material, and driving motor passes through the inside rotor of speed reducer regulation moment of torsion and rotational speed back drive broken box, and the material is broken through the rotatory opposite blade of the stator of rotor and broken box lateral wall, is discharged by the discharge port of broken material then from broken bottom half, and is broken evenly, and efficiency is higher.
However, the existing animal carcass crusher still has the following problems:
the rotor of the animal carcass crusher is in a spiral shape in order to ensure better crushing of animal carcasses, so that different parts of the rotor are in different contact with the stator during crushing operation, the corresponding position of a rotating shaft is stressed unevenly to be slightly inclined when the rotor meets resistance during working, and the animal carcass crusher can be irreversibly damaged in the long-term past;
(II) the speed reducer that is equipped with on the spoil breaker needs to be connected with the pivot, and in order to guarantee normal output, this output shaft that requires the speed reducer holds level with the pivot mutually, and the installation requirement to the speed reducer is very high, and the pivot is after working a period, may take place some displacements, and this requires the speed reducer to make some adjustments according to the pivot in order to make the installation and the leveling of speed reducer comparatively loaded down with trivial details troublesome.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an animal corpse breaker can adjust the pivot and take place the problem of a little slope in the course of the work, avoids animal corpse breaker to cause the damage because of the slope of pivot, and the upper and lower position of speed reducer has the fine setting function to satisfy assembly and operation needs, simplify speed reducer installation leveling process.
In order to achieve the technical purpose, the utility model adopts the technical scheme that:
the animal carcass crusher comprises a base, wherein a crushing box body is arranged on the base, the crushing box body is provided with two end walls and two side walls, rotating shafts penetrate through the two end walls of the crushing box body, rotors are arranged on the parts, located in the crushing box body, of the rotating shafts, stators are arranged on the side walls of the crushing box body, the rotors and the stators are of matched opposite blade structures, the two ends, penetrating out of the crushing box body, of the rotating shafts are respectively connected with a bearing seat, the bearing seats are fixedly arranged on the base, a driving motor is arranged on the base and is in transmission connection with a speed reducer, and the speed reducer is connected with the rotating shafts through a coupler;
the bearing seat is sequentially provided with a first axial thrust roller bearing, a self-aligning roller bearing and a second axial thrust roller bearing, and the rotating shaft is connected with the first axial thrust roller bearing, the self-aligning roller bearing and the second axial thrust roller bearing;
the bottom of the speed reducer is provided with a rectangular mounting base, four corners of the rectangular mounting base are respectively and axially fixedly provided with adjusting bolts in a circumferential rotating mode, the top of the base is fixedly provided with nuts, and the adjusting bolts are matched with the nuts.
As a further improved scheme, the rotating shaft is made of Q345R materials, the cutter point of the rotor is made of Q235B materials, a wear-resistant metal layer is welded at the cutter point of the rotor in a surfacing mode, and a wear-resistant metal layer is welded on the working face of the stator in a surfacing mode.
As a further improved scheme, two side walls of the crushing box body are detachably arranged on the crushing box body.
As a further improved scheme, packing seals are arranged between the two end walls of the crushing box body and the rotating shaft.
As a further improved scheme, the speed reducer is a planetary speed reducer.
As a further improvement, the coupling is a crowned tooth coupling.
As a further improvement, the power of the driving motor is 55 kilowatts.
Due to the adoption of the technical scheme, the beneficial effects of the utility model are that:
the inner rotor and the stator in the crushing box body are of opposite-blade structures and are used for crushing animal carcasses, the rotating shaft drives the rotor to rotate, the driving motor is connected with the speed reducer, the rotating speed of the output shaft is reduced through the speed reducer, the torque of the output shaft is improved, the speed reducer is connected with the rotating shaft in a driving mode through the coupler, the rotating shaft is fixed on the base through the bearing seat, the bearing seat is provided with the self-aligning roller bearing, the self-aligning roller bearing has an automatic self-aligning function, the slight inclination of the rotating shaft in the working process can be adjusted, the phenomenon that the rotating shaft inclines to damage an animal carcass crusher is avoided, the first axial thrust roller bearing and the second axial thrust roller bearing are arranged on two sides of the self-aligning roller bearing on the bearing seat, the axial thrust roller bearing can axially fix the rotating shaft, the rotating, the rectangular mounting seat connected to the bottom of the speed reducer can adjust the height of the speed reducer relative to the base through the bolts which are circumferentially rotated and axially fixed, and the speed reducer can be conveniently mounted and leveled as required.
The rotating shaft is made of Q345R material, so that the rotor has good strength and good comprehensive performance, the tool tip of the rotor is made of Q235B material and has good toughness, and the tool tip of the rotor and the surface of the stator are welded with the wear-resistant metal layer in a build-up mode, so that the service lives of the rotor and the stator are prolonged, and when the wear-resistant metal layer which is built up in the build-up mode is damaged, the specific damaged part can be replaced, and the maintenance is facilitated; two side walls of the crushing box body can be detached, so that the crushing box body is convenient to maintain in case of failure; seasonings are sealed between the two end walls of the crushing box body and the rotating shaft, so that a good sealing effect is achieved; the planetary reducer has the characteristics of small volume, light weight, high bearing capacity, long service life, stable operation, low noise, large output torque, large speed ratio, high efficiency and safe performance; the drum gear coupling has the advantages of compact structure, small turning radius, large bearing capacity, high transmission efficiency, low noise, long maintenance period and the like; the driving motor is 55 kilowatts, can satisfy the broken demand to the material.
Drawings
FIG. 1 is a schematic structural view of the carcass crusher of the present embodiment;
FIG. 2 is a partial schematic view of the present embodiment;
fig. 3 is a perspective view of the animal carcass crusher of the present embodiment;
in the attached drawing, 1-a base, 2-a crushing box body, 201-a stator, 3-a rotating shaft, 301-a rotor, 4-a bearing seat, 401-a first axial thrust roller bearing, 402-a self-aligning roller bearing, 403-a second axial thrust roller bearing, 5-a driving motor, 6-a speed reducer, 601-a rectangular mounting seat, 602-an adjusting bolt, 603-a nut, 7-a coupler and 8-a packing seal.
Detailed Description
The present invention will be further described with reference to the following embodiments. Wherein the showings are for the purpose of illustration only and are shown by way of illustration only and not in actual form, and are not to be construed as limiting the present patent; for a better understanding of the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.
The same or similar reference numerals in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if there are the terms "upper", "lower", "left", "right", etc. indicating the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, it is only for convenience of description and simplification of the description, but it is not intended to indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and therefore the terms describing the positional relationship in the drawings are only for illustrative purposes and are not to be construed as limitations of the present patent, and those skilled in the art can understand the specific meanings of the terms according to specific situations.
As shown in fig. 1 to 3, the animal carcass crusher comprises a base 1, the base 1 is provided with a crushing box 2, the crushing box 2 is provided with two end walls and two side walls, two end walls of the crushing box 2 are provided with a rotating shaft 3 in a penetrating manner, the part of the rotating shaft 3 located in the crushing box 2 is provided with a rotor 301, the side wall of the crushing box 2 is provided with a stator 201, the rotor 301 and the stator 201 are matched with opposite-edge structures, the rotating shaft 3 penetrates out of two ends of the crushing box 2 and is connected with a bearing seat 4 respectively, the bearing seat 4 is fixedly arranged on the base 1, the base 1 is provided with a driving motor 5, the driving motor 5 drives a speed reducer 6, and the speed reducer 6 is connected.
The bearing seat 4 is sequentially provided with a first axial thrust roller bearing 401, a self-aligning roller bearing 402 and a second axial thrust roller bearing 403, and the rotating shaft 3 is connected with the first axial thrust roller bearing 401, the self-aligning roller bearing 402 and the second axial thrust roller bearing 403.
The bottom of the speed reducer 6 is provided with a rectangular mounting seat 601, four corners of the rectangular mounting seat 601 are respectively provided with an adjusting bolt 602 in a circumferential rotation and axial fixing manner, the top of the base 1 is fixedly provided with a nut 603, and the adjusting bolt 602 is matched with the nut 603.
The rotor 301 and the stator 201 in the crushing box body 2 are of opposite-blade structures and are used for crushing animal carcasses, the rotating shaft 3 drives the rotor 301 to rotate, the driving motor 5 is connected with the speed reducer 6, the rotating speed of the output shaft is reduced through the speed reducer 6, the torque of the output shaft is improved, the speed reducer 6 is connected with the rotating shaft 3 through the driving of the coupler 7, the rotating shaft 3 is fixed on the base 1 through the bearing seat 4, the bearing seat 4 is provided with the self-aligning roller bearing 402, the self-aligning roller bearing has an automatic aligning function, the slight inclination of the rotating shaft 3 in the working process can be adjusted, the damage of the rotating shaft 3 to the animal carcass crusher caused by the inclination of the rotating shaft 3 is avoided, two sides of the self-aligning roller bearing 402 on the bearing seat 4 are provided with a first axial thrust roller bearing 401 and a second axial thrust roller bearing 403, the axial thrust, the rectangular mounting base 601 connected to the bottom of the speed reducer 6 can adjust the height relative to the base 1 by rotating the adjusting bolt 602 axially and fixedly arranged in the circumferential direction, so that the speed reducer 6 can be conveniently mounted and leveled as required.
In this embodiment, the rotating shaft 3 is made of Q345R material, which has good comprehensive performance and meets the working strength requirement of the rotating shaft 3; the tool nose of the rotor 301 is made of Q235B material, and has better strength and toughness; a wear-resistant metal layer is welded at the tool tip of the rotor 301 in a surfacing mode, the connection is stable, and the tool tip of the rotor 301 is convenient to maintain after being damaged; the working surface of the stator 201 is overlaid with a wear-resistant metal layer, the wear-resistant metal layer can be a common wear-resistant metal layer, the overlaying mode is stable in connection, and maintenance is facilitated after damage occurs.
In this embodiment, two lateral walls of broken box 2 can be dismantled and set up on broken box 2, when the damaged condition appears in broken box use, can dismantle the maintenance of being convenient for to the lateral wall.
In this embodiment, be for packing seal 8 between two end walls of crushing box 2 and pivot 3, have better sealed effect to current operating condition.
In this embodiment, the speed reducer 6 is a planetary speed reducer 6, and has the characteristics of small volume, light weight, high bearing capacity, long service life, stable operation, low noise, large output torque, large speed ratio, high efficiency and safe performance.
In this embodiment, the coupling 7 is a drum gear coupling 7, and has the advantages of compact structure, small turning radius, large bearing capacity, high transmission efficiency, low noise, long maintenance period and the like.
In this embodiment, the power of the driving motor 5 is 55 kw, which meets the use requirement of the crusher for crushing materials.
The utility model provides an animal carcass breaker can adjust the problem that pivot 3 took place a little slope in the course of the work, avoids the animal carcass breaker to cause the damage because of the slope of pivot 3, and the upper and lower position of speed reducer 6 has the fine setting function, and leveling easy operation is convenient to satisfy assembly and operation needs, simplify 6 installation leveling processes of speed reducer.
The above description of the present invention does not limit the scope of the present invention. Any other corresponding changes and modifications made according to the technical idea of the present invention should be included in the scope of the claims of the present invention.