CN212410591U - Muck detection system - Google Patents
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- CN212410591U CN212410591U CN202021969530.4U CN202021969530U CN212410591U CN 212410591 U CN212410591 U CN 212410591U CN 202021969530 U CN202021969530 U CN 202021969530U CN 212410591 U CN212410591 U CN 212410591U
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Abstract
The utility model relates to a dregs detecting system, it includes pressure sensor and displacement sensor, button switch, hydraulic control valve, X axle motor, teletransmission controller, Y axle motor, Y axle servo controller and Y axle displacement sensor of controller, human-computer interface, hydraulic drive device, and pressure sensor and displacement sensor and button switch of hydraulic drive device connect at the signal input part of controller; the hydraulic control valve, the X-axis motor and the remote transmission controller are connected to a signal output end of the controller, the human-computer interface and the Y-axis servo controller are respectively in communication connection with the controller, a signal output end of the Y-axis servo controller is connected with the Y-axis motor, and the Y-axis displacement sensor is connected with a signal input end of the Y-axis servo controller. The utility model discloses a dregs detecting system can carry out automated inspection to the dregs of carrying on the dregs car, improves the efficiency and the accuracy that detect.
Description
Technical Field
The utility model relates to a soil contaminant detection field especially relates to a dregs detecting system.
Background
The development of cities cannot leave the beautification of cities, environmental sanitation is critical, and the creation of sanitary cities is the first step of city development. However, with the recent progress of urban construction, the construction of high-rise buildings and the pavement construction are started as if the plants are pulled out in spring, and the plants are increasingly in a high-density and unconventional state, so that the amount of muck generated is rapidly increased, and the number of construction site transportation vehicles is increased. Therefore, the phenomenon of stealing and disordering the waste soil is often generated in society. The muck truck often overloads and exceeds speed, runs in violation of rules and often does not run according to a specified route, and simultaneously, due to the fact that the muck truck overloads and does not cover tightly, dust is raised along the road in the whole running process, and the phenomenon of remaining muck appears after inspection, so that serious pollution is caused to urban environment.
In the prior art, the detection of the muck is usually realized by collecting and preparing a small amount of soil samples from a muck vehicle by a detector on a detection site, the detection can be realized by holding a detection instrument in hand during detection, because more muck is carried by the muck vehicle, therefore, when the detection is carried out, the randomness of the sampled muck is poor, the sampling can be carried out only near the surface of the muck, the representativeness of the sampled muck is poor, the real heavy metal content and the content of VOCs gas of the muck on the whole muck vehicle can not be obtained by detecting the part of muck, secondly, the detection process needs manual detection of an operator, the efficiency is low, the detection data can not be stored and managed quickly, the detection instrument is easy to contact with the muck during the detection process, the detection accuracy is influenced, and the service life and the detection accuracy of the detection instrument can not be influenced if the detection instrument is used properly.
Disclosure of Invention
The utility model aims to provide a dregs detecting system to carrying out dregs detection time measuring inefficiency among the prior art, the poor scheduling problem of accuracy.
In order to achieve the above purpose, the utility model discloses a following technical scheme realizes: the muck detection system is characterized in that: the device comprises a controller, a human-computer interface, a hydraulic driving device, a pressure sensor and a displacement sensor of the hydraulic driving device, a button switch, a hydraulic control valve, an X-axis motor, a remote transmission controller, a Y-axis motor, a Y-axis servo controller and a Y-axis displacement sensor, wherein the pressure sensor, the displacement sensor and the button switch of the hydraulic driving device are connected to a signal input end of the controller; the hydraulic control valve, the X-axis motor and the remote transmission controller are connected to a signal output end of the controller, the hydraulic control valve is used for controlling the telescopic action of a push rod of the hydraulic driving device, the X-axis motor is used for driving the X-direction movement of the gantry for muck detection, and the remote transmission controller is used for transmitting data detected by the muck detector to the monitor so as to facilitate the storage and management of the data; the human-computer interface and the Y-axis servo controller are respectively communicated with the controller, and the human-computer interface is used for corresponding operation and setting of an operator and displaying of a state monitoring picture; the Y-axis servo controller is used for controlling the Y-axis motor to drive the moving seat on the portal frame to move along the Y-axis direction, so that the sampling device connected to the moving seat moves to a position to be sampled, the signal output end of the Y-axis servo controller is connected with the Y-axis motor, the Y-axis displacement sensor is connected with the signal input end of the Y-axis servo controller, and the Y-axis displacement sensor is used for detecting the position where the Y-axis motor drives the moving seat to move.
The hydraulic driving device comprises a lifting driving device for controlling the lifting of the sampling device and a sampling driving device for controlling the opening and closing of the sampling device, a push-out driving device for removing the sampled muck in the sampling device and a detector driving device for moving the detector to the side of the sampling device to detect the sampled muck, wherein a pressure sensor detects the sampling resistance of the lifting driving device to prevent the sampling device from being damaged due to encountering non-muck materials, a displacement sensor is used for detecting the lifting height of the lifting driving device to control the depth of the sampling device inserted into the muck and lift the sampled muck to the height of the detector for detection, and a hydraulic control valve is used for controlling the telescopic action of push rods of the lifting driving device, the sampling driving device, the push-out driving device and the detector driving device.
The device further comprises a limit sensor, the limit sensor is connected with a signal input end of the controller, and the limit sensor is used for sensing the lifting height of the sampling device, the opening and closing of the sampling device, the feeding position and the returning position of the detector and the lifting and descending height of the push-out mechanism.
The further scheme is that the device further comprises a millimeter wave sensor, the millimeter wave sensor is connected to a signal input end of the controller, and the millimeter wave sensor is used for detecting whether the muck truck reaches a detection position. Whether a muck truck arrives at the detection position or not can be detected by arranging the millimeter wave sensor, so that the subsequent detection action is started, and the automatic detection control is realized.
The vehicle-mounted intelligent control system further comprises an indicator light, wherein the indicator light is connected to the signal output end of the controller and is used for displaying the passing and stopping states of the vehicle. Through setting up the pilot lamp, can provide audio-visual pilot signal for the dregs car driver, can confirm the dregs detection state to the operation that the dregs car driver parks and drives and leave is convenient for.
The further scheme is that the vehicle safety protection device further comprises a barrier gate, wherein the barrier gate is connected to a signal output end of the controller and used for blocking and releasing the vehicle. Through setting up the banister, can indicate the state that dregs car driver dregs detected, prevent that the removal of dregs car from causing the damage of check out test set among the testing process to and detect and accomplish the back, the dregs car can leave fast and detect the position, so that the detection of dregs on other dregs cars.
The vehicle license plate monitoring system further comprises a license plate camera, wherein the license plate camera is connected to the signal input end of the controller and is used for detecting license plate information of a vehicle and sending the license plate information to the monitor. Through setting up the license plate camera, the information of the dregs car that can the instant recording detect to carry out comprehensive registration and management to the information of dregs.
The system further comprises a state display for displaying the working state of the system, and the state display is connected with the signal output end of the controller. Through setting up the status display, the staff of the scene of being convenient for knows the progress and the state that detect to in time know detecting system's operation conditions, in time discover equipment trouble, make the processing.
Another object of the present invention is to provide a method for detecting dregs, which comprises the following steps: 1) detecting whether a muck vehicle arrives at a detection table where the portal frame is located, and if the muck vehicle arrives at the detection table, performing the next operation; 2) recording the license plate number of the muck car arriving at the detection platform, simultaneously controlling the barrier to fall down, and lighting a red light by an indicator light; 3) checking whether the muck loaded in the vehicle meets the detection condition or not through video monitoring, if not, controlling a barrier gate to lift, lighting an indicator light green light, releasing the vehicle, finishing detection, and if the muck meets the detection condition, performing the next operation; 4) the controller controls the X-axis motor to drive the portal frame to move to a preset position in the X direction, controls the moving seat on the portal frame to move to a preset position above the muck truck in the Y direction, controls the sampling driving device through the hydraulic control valve to open the sampling device, controls the lifting driving device through the hydraulic control valve to drive the sampling device to move downwards, and inserts the sampling device into muck loaded on the muck truck to sample muck; 5) detecting the pressure of a hydraulic driving device when a sampling device samples through a pressure sensor, judging whether the resistance during sampling is normal or not, stopping sampling if the resistance is too large, and controlling a barrier gate to lift up, lighting a green light of an indicator light, releasing a vehicle, finishing detection, inserting the sampling device to a preset depth if the resistance is normal, controlling the sampling device to close through a sampling driving device, driving the sampling device to ascend through a lifting driving device, enabling the middle layer position of the sampled muck to ascend to the height of a detector, completing sampling, and performing the next operation; 6) the XRF heavy metal detection device and the VOCs gas detection device move to proper positions on two sides of the sampling device, and heavy metal elements and VOCs gas in the soil are detected; 7) after detection is finished, the detection data are transmitted to the monitor through the remote transmission controller, and automatic storage and management are carried out on the detection data; 8) the sampling driver controls the sampling device to open, and a pushing mechanism of the sampling device pushes out the sampled muck in the sampling device to enable the muck to return to a muck truck; 9) the monitor judges whether the content of heavy metal in the muck loaded on the muck vehicle and the gas of VOCs exceed the standard or not according to the detected data, if so, an alarm is given out to prompt so that a detector can conveniently carry out corresponding subsequent processing, if the detected data are normal, the barrier is controlled to be opened, the indicator lamp is turned on, the vehicle is released, and the detection is finished.
The further scheme is, in step 5, before the sampling device rose, earlier XRF heavy metal detection device fed to predetermined detection position, then the sampling device rose, at the ascending in-process of sampling device, scraper blade on the XRF heavy metal detection device scraped the outside dregs of sampling device both sides protrusion in sampling device, cause the harm to XRF heavy metal detection device's test probe with this part dregs, then feed the gaseous detection device of VOCs to predetermined detection position, detect the dregs of sampling when beginning. Through this kind of setting, can prevent that XRF heavy metal detection device from being polluted by the dregs of sampling and damaging even, improve the accuracy that detects, extension XRF heavy metal detection device's life.
It should be noted that, the muck detection system of this application, improvement point lie in controller and human-computer interface, hydraulic drive device, millimeter wave sensor, license plate camera, hydraulic drive device's pressure sensor and displacement sensor, spacing sensor, button switch, hydraulic control valve, pilot lamp, banister, status display, X axle motor, teletransmission controller, Y axle motor, the detection control system that Y axle servo controller and Y axle displacement sensor formed of connecting, when realizing detecting control function, the control software who uses in the controller mainly relates to the current control software in industrial computer fields such as sensing control, and the controller can select for use the controller of siemens, therefore, the utility model discloses an improvement point does not include the improvement of software part, therefore accords with the protection object requirement of utility model.
The utility model discloses has positive effect: 1) the muck detection system of the utility model can automatically detect the muck carried on the muck vehicle, the detection process is fully automatic, the labor can be reduced, and the detection efficiency and accuracy can be improved; 2) the residue soil detection system of the utility model can optimize the detection scheme by an automatic detection method, so that the sampled sample has more representativeness and the reliability of the detection result is higher; 3) the utility model discloses a dregs detecting system can detect hydraulic means's operating condition through setting up pressure sensor and displacement sensor, detects immediately the unusual operating condition of equipment, promotes the protection to equipment, reduces the fault rate of equipment, lifting means's life.
Drawings
Fig. 1 is a schematic structural diagram of the detection system of the present invention.
Fig. 2 is a detection flow chart of the detection system of the present invention.
In the figure, a controller 1, a human-computer interface 2, a hydraulic driving device 3, a millimeter wave sensor 4, a license plate camera 5, a pressure sensor 6, a displacement sensor 7, a hydraulic control valve 8, an indicator light 9, a barrier gate 10, a state display 11, an X-axis motor 12, a remote transmission controller 13, a Y-axis motor 14, a Y-axis servo controller 15, a Y-axis displacement sensor 16, a limit sensor 17 and a button switch 18 are shown.
Detailed Description
The technical solution of the present invention is described in detail and completely by the following embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
The muck detection system shown in fig. 1 comprises a controller 1, a human-computer interface 2, a hydraulic drive device 3, a millimeter wave sensor 4, a license plate camera 5, a pressure sensor 6 and a displacement sensor 7 of the hydraulic drive device 3, a limit sensor 17, a button switch 18, a hydraulic control valve 8, an indicator light 9, a barrier gate 10, a state display 11, an X-axis motor 12, a remote transmission controller 13, a Y-axis motor 14, a Y-axis servo controller 15 and a Y-axis displacement sensor 16.
The controller is provided with a general signal interface such as AI/AO, DI/DO, serial ports, network and the like. When this scheme of implementation, the controller of siemens can be chooseed for use to the controller, and this control is the general controller in industry control field, also can adopt the controller of customization according to the scheme of this application.
The millimeter wave sensor 4, the license plate camera 5, the pressure sensor 6 and the displacement sensor 7 of the hydraulic driving device 3, the limit sensor 17 and the button switch 18 are connected to the signal input end of the controller 1. The pressure sensor 6 and the displacement sensor 7 are connected to an AI port of the controller 1, the millimeter wave sensor 4, the limit sensor 17 and the button switch 18 are connected to a DI port of the controller 1, and the license plate camera 5 is connected to a serial port of the controller 1.
The millimeter wave sensor 4 is used for detecting whether a muck truck reaches the detection position. The license plate camera 5 is used for detecting license plate information of the vehicle and sending the license plate information to the monitor. The pressure sensor 6 of the hydraulic driving device 3 is used for detecting resistance when the sampling device is driven by the hydraulic driving device for sampling, and the displacement sensor 7 is used for detecting lifting displacement when the sampling device is driven by the hydraulic driving device for sampling. The limit sensor 17 is used to sense the elevation and descent height of the sampling device, the opening and closing of the sampling device, the feeding and returning of the detector, and the elevation and descent of the ejector mechanism. The push-button switch 18 is used for manually operating the operation of each device for controlling the muck detection and the start-up and shut-down of the whole system. The push switch 18 includes a plurality of push switches provided on an operation control panel of the soil detection device, and also includes a push switch provided in a monitoring room to control the start or stop of the device.
The hydraulic driving device 3 comprises a lifting driving device for controlling the lifting of the sampling device and a device for controlling the opening and closing of the sampling device, a pushing-out driving device for removing the sampled muck in the sampling device and a detector driving device for moving the detector to the side of the sampling device to detect the sampled muck, a pressure sensor 6 detects the sampling resistance of the lifting driving device to prevent the sampling device from being damaged due to encountering non-muck materials, a displacement sensor 7 is used for detecting the lifting height of the lifting driving device to control the depth of the sampling device inserted into the muck and lift the sampled muck to the height of the detector for detection, and a hydraulic control valve 8 is used for controlling the telescopic action of a push rod of the lifting driving device, the sampling driving device, the pushing-out driving device and the detector driving device.
The hydraulic control valve 8, the X-axis motor 12, the remote controller 13, the state display 11, the barrier gate 10 and the indicator light 9 are connected to the signal output end of the controller 1.
The hydraulic control valve 8, the indicator light 9, the barrier gate 10, the status display 11 and the X-axis motor 12 are connected to the DO port of the controller. The remote controller 13 is connected to the controller via ethernet.
The hydraulic control valve 8 is used to control the extension and contraction of the push rod of the hydraulic drive device 3. The X-axis motor 12 is used for driving the gantry for detecting the muck to move in the X direction. The remote controller 13 is used for transmitting the data detected by the muck detector to the monitor so as to facilitate the storage and management of the data. The remote transmission controller 13 includes WIFI and a communication line, and guarantees transmission of detection data through a wireless network and a wired network. The status display 11 is used for displaying the operating status of the system. The barrier gate 10 is used for arresting and releasing a vehicle. The indicator light 9 is used for providing visual indication signals for a muck vehicle driver and can determine the muck detection state so as to facilitate the operation of stopping and driving the muck vehicle driver to leave.
The Y-axis servo controller 15 is communicatively coupled to the controller via the DI and DO ports. The Y-axis servo controller 15 is used for controlling the Y-axis motor 14 to drive the moving seat on the portal frame to move along the Y-axis direction, so that the sampling device connected to the moving seat moves to a position to be sampled, the signal output end of the Y-axis servo controller 15 is connected with the Y-axis motor 14, the Y-axis displacement sensor 16 is connected with the signal input end of the Y-axis servo controller 15, the Y-axis displacement sensor 16 is used for detecting the position where the Y-axis motor 14 drives the moving seat to move, detected data are fed back to the Y-axis servo controller 15, and the moving precision of the moving seat in the Y-axis direction is improved.
The human-machine interface 2 is connected with the controller 1 in a communication mode through the Ethernet. The human-computer interface 2 is used for the operator to perform corresponding operation and setting and display a state monitoring picture.
As shown in fig. 2, the method for detecting muck of the present invention comprises the following steps: 1) detecting whether a muck vehicle arrives at a detection table where the portal frame is located, and if the muck vehicle arrives at the detection table, performing the next operation; 2) recording the license plate number of the muck car arriving at the detection platform, simultaneously controlling the barrier to fall down, and lighting a red light by an indicator light; 3) checking whether the muck loaded in the vehicle meets the detection condition or not through video monitoring, if not, controlling a barrier gate to lift, lighting an indicator light green light, releasing the vehicle, finishing detection, and if the muck meets the detection condition, performing the next operation; 4) the controller controls the X-axis motor to drive the portal frame to move to a preset position in the X direction, controls the moving seat on the portal frame to move to a preset position above the muck truck in the Y direction, controls the sampling driving device through the hydraulic control valve to open the sampling device, controls the lifting driving device through the hydraulic control valve to drive the sampling device to move downwards, and inserts the sampling device into muck loaded on the muck truck to sample muck; 5) detecting the pressure of a hydraulic driving device when a sampling device samples through a pressure sensor, judging whether the resistance during sampling is normal or not, stopping sampling if the resistance is too large, and controlling a barrier gate to lift up, lighting a green light of an indicator light, releasing a vehicle, finishing detection, inserting the sampling device to a preset depth if the resistance is normal, controlling the sampling device to close through a sampling driving device, driving the sampling device to ascend through a lifting driving device, enabling the middle layer position of the sampled muck to ascend to the height of a detector, completing sampling, and performing the next operation; 6) the XRF heavy metal detection device and the VOCs gas detection device move to proper positions on two sides of the sampling device, and heavy metal elements and VOCs gas in the soil are detected; 7) after detection is finished, the detection data are transmitted to the monitor through the remote transmission controller, and automatic storage and management are carried out on the detection data; 8) the sampling driver controls the sampling device to open, and a pushing mechanism of the sampling device pushes out the sampled muck in the sampling device to enable the muck to return to a muck truck; 9) the monitor judges whether the content of heavy metal in the muck loaded on the muck vehicle and the gas of VOCs exceed the standard or not according to the detected data, if so, an alarm is given out to prompt so that a detector can conveniently carry out corresponding subsequent processing, if the detected data are normal, the barrier is controlled to be opened, the indicator lamp is turned on, the vehicle is released, and the detection is finished.
In step 5 of above-mentioned scheme, before the sampling device rose, earlier XRF heavy metal detection device fed to predetermined detection position, then the sampling device rose, at the ascending in-process of sampling device, scraper blade on the XRF heavy metal detection device scraped the outside dregs of sampling device both sides protrusion in sampling device, cause the harm to XRF heavy metal detection device's test probe with this part dregs, then feed VOCs gas detection device to predetermined detection position again, detect the dregs of sampling when beginning. Through this kind of setting, can prevent that XRF heavy metal detection device from being polluted by the dregs of sampling and damaging even, improve the accuracy that detects, extension XRF heavy metal detection device's life.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. A muck detection system is characterized in that: the device comprises a controller, a human-computer interface, a hydraulic driving device, a pressure sensor and a displacement sensor of the hydraulic driving device, a button switch, a hydraulic control valve, an X-axis motor, a remote transmission controller, a Y-axis motor, a Y-axis servo controller and a Y-axis displacement sensor, wherein the pressure sensor, the displacement sensor and the button switch of the hydraulic driving device are connected to a signal input end of the controller; the hydraulic control valve, the X-axis motor and the remote transmission controller are connected to a signal output end of the controller, the hydraulic control valve is used for controlling the telescopic action of a push rod of the hydraulic driving device, the X-axis motor is used for driving the X-direction movement of the gantry for muck detection, and the remote transmission controller is used for transmitting data detected by the muck detector to the monitor so as to facilitate the storage and management of the data; the human-computer interface and the Y-axis servo controller are respectively in communication connection with the controller, and the human-computer interface is used for corresponding operation and setting of an operator and displaying of a state monitoring picture; the Y-axis servo controller is used for controlling the Y-axis motor to drive the moving seat on the portal frame to move along the Y-axis direction, so that the sampling device connected to the moving seat moves to a position to be sampled, the signal output end of the Y-axis servo controller is connected with the Y-axis motor, the Y-axis displacement sensor is connected with the signal input end of the Y-axis servo controller, and the Y-axis displacement sensor is used for detecting the position where the Y-axis motor drives the moving seat to move.
2. The muck detection system of claim 1, wherein: the hydraulic driving device comprises a lifting driving device for controlling the lifting of the sampling device and a detector driving device for controlling the opening of the sampling device, a closed sampling driving device, a push-out driving device for removing the sampled muck in the sampling device and a detector driving device for moving the detector to the side of the sampling device to detect the sampled muck, a pressure sensor detects the sampling resistance of the lifting driving device to prevent the sampling device from being damaged due to encountering non-muck materials, a displacement sensor is used for detecting the lifting height of the lifting driving device to control the depth of the sampling device inserted into the muck and lift the sampled muck to the height of the detector for detection, and a hydraulic control valve is used for controlling the lifting driving device, the sampling driving device, the push-out driving device and the detector driving device to stretch and retract.
3. The muck detection system of claim 1, wherein: the device also comprises a limit sensor, the limit sensor is connected with a signal input end of the controller, and the limit sensor is used for sensing the lifting height of the sampling device, the opening and closing of the sampling device, the feeding position and the returning position of the detector and the lifting and descending height of the push-out mechanism.
4. The muck detection system of claim 1, wherein: the device is characterized by further comprising a millimeter wave sensor, wherein the millimeter wave sensor is connected to the signal input end of the controller and used for detecting whether the muck truck reaches the detection position or not.
5. The muck detection system of claim 1, wherein: the vehicle-mounted intelligent control system further comprises an indicator light, wherein the indicator light is connected to the signal output end of the controller and is used for displaying the passing and stopping states of the vehicle.
6. The muck detection system of claim 1, wherein: the barrier gate is connected to the signal output end of the controller and used for blocking and releasing vehicles.
7. The muck detection system of claim 1, wherein: the license plate camera is connected to the signal input end of the controller and used for detecting license plate information of the vehicle and sending the license plate information to the monitor.
8. The muck detection system of claim 1, wherein: the system also comprises a state display for displaying the working state of the system, and the state display is connected with the signal output end of the controller.
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| CN202021969530.4U CN212410591U (en) | 2020-09-10 | 2020-09-10 | Muck detection system |
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| CN202021969530.4U CN212410591U (en) | 2020-09-10 | 2020-09-10 | Muck detection system |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111965331A (en) * | 2020-09-10 | 2020-11-20 | 中新曜昂环境修复(江苏)有限公司 | Muck detection system and detection method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111965331A (en) * | 2020-09-10 | 2020-11-20 | 中新曜昂环境修复(江苏)有限公司 | Muck detection system and detection method |
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Address after: D415-417, zhanye building, No.18, zhanye Road, Suzhou Industrial Park, 215000, Jiangsu Province Patentee after: Yaoang Environmental Technology (Jiangsu) Co.,Ltd. Patentee after: CCCC SHANGHAI DREDGING Co.,Ltd. Address before: D415-417, zhanye building, No.18, zhanye Road, Suzhou Industrial Park, 215000, Jiangsu Province Patentee before: ZHONG XIN YAO ANG ENVIRONMENT RESTORATION (JIANGSU) Co.,Ltd. Patentee before: CCCC SHANGHAI DREDGING Co.,Ltd. |
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