CN212392255U - Laminating device for manufacturing solar cell module - Google Patents

Laminating device for manufacturing solar cell module Download PDF

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Publication number
CN212392255U
CN212392255U CN202020822722.6U CN202020822722U CN212392255U CN 212392255 U CN212392255 U CN 212392255U CN 202020822722 U CN202020822722 U CN 202020822722U CN 212392255 U CN212392255 U CN 212392255U
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light source
solar cell
led light
vacuum chamber
cell module
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韩安军
刘正新
孟凡英
张丽平
石建华
杜俊霖
陈红元
李金萍
周华
谢毅
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Tongwei Solar Chengdu Co Ltd
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Zhongwei New Energy Chengdu Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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Abstract

The utility model discloses a laminating device for manufacturing a solar cell module, which solves the problem of the deterioration of passivation effect caused by welding and laminating high temperature to the conversion efficiency of the cell, and belongs to the technical field of the solar cell, the laminating device comprises a machine body, a footing, an upper vacuum chamber and a lower vacuum chamber, wherein the upper vacuum chamber is composed of an upper cover and a silica gel plate, the lower vacuum chamber is composed of a silica gel plate and a toughened glass workbench, a LED light source heating system is arranged below the toughened glass workbench, and the light emitted by the LED light source heating system passes through the toughened glass workbench to irradiate the cell module for heating, the utility model adopts an LED light source as a laminating heating source, and simultaneously completes the high-temperature down light injection treatment to a silicon heterojunction cell piece in the process of laminating the module, thereby obviously improving the passivation effect of amorphous silicon to the heterojunction solar cell and improving the conversion efficiency of the solar cell, the output power of the solar cell module is increased, and meanwhile, the heating is fast, the efficiency is high, and the energy consumption is low.

Description

Laminating device for manufacturing solar cell module
Technical Field
A laminating device for manufacturing a solar cell module belongs to the technical field of solar cells, and particularly relates to a manufacturing technology of the solar cell module.
Background
With the development of economic society, the use of a large amount of conventional fossil energy causes serious environmental pollution, and the development and utilization of clean energy has become a common consensus of people. The solar energy is inexhaustible, clean and pollution-free, and is the most ideal and sustainable renewable energy source in the future. Solar cells directly convert light energy into electrical energy, which is an important way of solar energy utilization. At present, the most commonly used solar cell is formed by cleaning and texturing, PN junction preparation, antireflection film preparation and metal electrode preparation on the basis of a silicon wafer.
The silicon heterojunction solar cell is based on crystalline silicon, and is formed by cleaning and texturing, sequentially depositing an intrinsic amorphous silicon layer and an N-type amorphous silicon layer on a first light-receiving surface on the front surface of the crystalline silicon, and sequentially depositing an intrinsic amorphous silicon layer on a second light-receiving surface on the back surface of the crystalline siliconThe silicon heterojunction solar cell comprises a silicon layer and a P-type amorphous silicon layer, Transparent Conductive Oxide (TCO) is deposited on a first light receiving surface and a second light receiving surface at the same time, and finally metal electrodes are prepared on the first light receiving surface and the second light receiving surface by using a silk-screen printing technology and adopting thermosetting low-temperature resin slurry to obtain the silicon heterojunction solar cell. In the silicon heterojunction solar cell, the amorphous silicon layer contains a large number of hydrogen bonds and silicon dangling bonds, so that the amorphous silicon layer can play a role in passivating the crystalline silicon interface well, and the open-circuit voltage (V) of the solar cell is improvedOC) And photoelectric conversion efficiency. Highest temperature of silicon heterojunction solar cell in whole preparation process<At 250 ℃, the passivation effect of amorphous silicon can be damaged by high temperature after the deposition of the amorphous silicon layer, so that the conversion efficiency of the battery is deteriorated. For a silicon heterojunction solar cell, under the condition of a temperature less than 200 ℃, 1-60 sunlight intensities (suns) are applied to the solar cell, so that the passivation effect of an amorphous silicon layer on a crystalline silicon interface can be obviously improved, and the conversion efficiency of the solar cell is further improved, wherein the process is called light-soaking treatment (light-soaking), and the light-soaking treatment is usually carried out immediately after the preparation of the cell is finished.
In order to generate electricity by using solar cells on a large scale, the solar cells need to be combined in series and parallel to prepare a solar cell module. The conventional solar cell module adopts a welding strip welding mode to interconnect positive electrodes and negative electrodes of solar cell sheets with the dimensions of 210cm multiplied by 210cm, 166cm multiplied by 166cm, 156.75cm multiplied by 156.75cm or 125cm multiplied by 125cm and the like to form a power generation unit device with certain current and voltage output. The thickness of the current silicon solar cell is usually 130-180 μm, and since the mechanical strength of the silicon wafer is low, the PN junction and various coatings are easily affected by the severe environment, and in order to enhance the capability of the solar cell to resist the severe environment and increase the use reliability in various environments, the series-parallel solar cell combination needs to be packaged and protected.
In the process of preparing the solar cell into the module, the module is generally subjected to high temperature twice, firstly, welding solder strips at the high temperature of 180-350 ℃ to carry out series-parallel connection of the solar cell, and secondly, laminating for 10-20 min at the high temperature of 140-160 ℃ to realize lamination packaging of the module. The silicon heterojunction solar cell is subjected to long-time high-temperature incomplete destruction, the microstructure of amorphous silicon in the silicon heterojunction solar cell can be changed, the hydrogen content is reduced, the lattice order is increased, the passivation effect of the amorphous silicon on the heterojunction solar cell is weakened, and the cell conversion efficiency is reduced.
The solar cell module is laminated by a vacuum hot-pressing method, the vacuum hot-pressing method adopts a laminating machine, a working table surface of the laminating machine is made of common carbon structural steel, a heating module is arranged below the working table surface, the currently common heating modes comprise oil heating and electric heating, the oil heating is that the working table surface and the module are heated by hot oil circulation by using large hot melting of oil, and the electric heating is that an electric heating wire is adopted to heat under a bottom plate of the working table surface, so that the heating and the laminating of a module packaging adhesive film are realized.
Thus, the prior art laminator suffers from two problems: firstly, the passivation effect of amorphous silicon on the heterojunction solar cell is weakened due to high-temperature lamination, and the conversion efficiency of the cell is reduced; and the heating method is indirect heating, so that the heating efficiency is low, the energy consumption is high, and the production efficiency is low.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a: the utility model provides a laminating device is used in solar module preparation, through adopting the LED light source as the lamination heating source, accomplish the light injection processing under the high temperature to silicon heterojunction battery piece simultaneously at the in-process that carries out the lamination to the subassembly, show and improve amorphous silicon to heterojunction solar cell's passivation effect, promote solar cell's conversion efficiency, the degradation problem of bringing because of welding and lamination high temperature to solar cell passivation effect and conversion efficiency has been solved, thereby increase solar cell module's output, this kind of mode heating is fast simultaneously, high efficiency, energy loss has been reduced, and the production efficiency is improved, and the production cost is reduced.
The utility model adopts the technical scheme as follows:
a laminating device for manufacturing a solar cell module comprises a machine body, a bottom foot, an upper vacuum chamber and a lower vacuum chamber, wherein the upper vacuum chamber is composed of an upper cover and a silica gel plate, the lower vacuum chamber is composed of a silica gel plate and a toughened glass workbench, namely, the space between the upper cover and the toughened glass workbench is divided into the upper vacuum chamber and the lower vacuum chamber by the silica gel plate, the upper vacuum chamber and the lower vacuum chamber are communicated with a vacuum pump and a vent valve for vacuumizing and inflating and deflating the upper vacuum chamber and the lower vacuum chamber; an LED light source heating system is arranged below the toughened glass workbench, the high-strength toughened glass workbench can be used as a supporting table for laminating the battery assembly, and light emitted by the LED light source heating system below can also pass through the toughened glass workbench to directly irradiate the battery assembly, so that the direct heating of the assembly is realized; in practical application, the density and distribution of the LED light sources can be calculated through design, the uniform distribution of the light intensity in the component area is realized, and the power supply current of the LED light sources is adjusted to realize the adjustment of the LED luminous intensity.
The utility model discloses a theory of operation does:
the upper vacuum chamber and the lower vacuum chamber have three states during the working process: the upper vacuum chamber is in vacuum, the lower vacuum chamber is inflated, in this state, the upper cover can be opened, and the battery assembly is placed on a toughened glass workbench and is heated; the upper vacuum chamber and the lower vacuum chamber are simultaneously vacuumized, and air at the packaging adhesive film of the component can be exhausted; and the upper vacuum chamber is inflated, the lower vacuum chamber is in vacuum, and the lamination of the battery component is realized by utilizing the pressure difference of the upper vacuum chamber and the lower vacuum chamber and the elastic silica gel plate.
When the assembly is manufactured in a laminating way, the upper vacuum chamber is vacuumized, the lower vacuum chamber is inflated, the LED light source is closed, the upper cover is opened, and the assembly is placed on the toughened glass worktable; closing the upper cavity cover, opening the LED light source, and heating the assembly at the temperature of 100-; vacuumizing the upper vacuum chamber and the lower vacuum chamber for 1-10 min; inflating the upper vacuum chamber, maintaining the lower vacuum chamber in a vacuum state, maintaining the upper vacuum chamber at a pressure difference of 40-60KPa to the lower vacuum chamber, and laminating for 2-30 min; and vacuumizing the upper vacuum chamber, inflating the lower vacuum chamber to atmospheric pressure, turning off the LED light source, and turning on the upper cover to take out the assembly to complete the lamination preparation of the battery assembly.
Preferably, the edges of the silica gel plate and the toughened glass workbench are connected with sealing rings, so that the edges are in sealing connection.
Preferably, the LED light source heating system comprises a light source base and an LED light source, wherein the light source base is fixed in the machine body, the LED light source is arranged on the light source base, and the light source base plays a role in fixing the LED light source.
Preferably, a cooling system is arranged at the bottom of the light source base. The cooling system can cool the LED light source, and can adjust the temperature of the whole LED light source installation space, so that the temperature of the working table is controlled to a certain degree.
Preferably, the cooling system is a cooling water pipe. The cooling water pipe has good cooling effect and low cost.
Preferably, water with the temperature of 1-25 ℃ is introduced into the cooling water pipe. A large amount of cooling water with the temperature of 1-25 ℃ is introduced into the cooling water pipe to cool the LED light source, and meanwhile, the large amount of cooling water pipe can also adjust the temperature of the whole LED light source installation space, so that the temperature of the working table top is controlled to a certain degree.
Preferably, the laminating device further comprises an air cooling system, the air cooling system is arranged above the LED light source heating system and is provided with a plurality of circulating fans, and the air cooling system is used for regulating and controlling the temperature of the working table and the temperature of the LED lamp.
Preferably, the light intensity of the LED light source ranges from 0.1 KW/m to 80KW/m2The spectral range of the LED light source is 200-2000nm, and the LED light source comprises white light, infrared light and ultraviolet light.
To sum up, owing to adopted above-mentioned technical scheme, the beneficial effects of the utility model are that:
1. the utility model discloses an adopt the LED light source as the lamination heating source, accomplish the light injection processing under the high temperature to the solar cell piece simultaneously at the in-process that carries out the lamination heating to the subassembly, can show and improve amorphous silicon to silicon heterojunction solar cell's passivation effect, promote solar cell's conversion efficiency, solved because of welding and the deterioration problem that the lamination high temperature brought solar cell passivation effect and conversion efficiency in the battery pack manufacturing process to increase solar cell assembly's output.
2. The utility model discloses an adopt the LED light source as the lamination heating source, compare in prior art the heating module of indirect heating, the LED light source can pass the toughened glass workstation and carry out the direct heating to battery pack, and the heating is fast, and is efficient, has reduced energy loss, has improved production efficiency, has reduced manufacturing cost.
3. The utility model discloses a set up cooling system, let in a large amount of 1-25 ℃ cooling water to condenser tube and can play the cooling effect to the LED light source, a large amount of condenser tubes also can carry out temperature regulation to whole LED light source installation space simultaneously, realize the control to table surface temperature to a certain extent.
Drawings
The invention will now be described, by way of example, with reference to the accompanying drawings, in which:
fig. 1 is a schematic structural diagram of the present invention.
Labeled as: the solar cell module comprises a machine body 1, a bottom foot 101, an upper vacuum chamber 2, an upper cover 3, a 4-silica gel plate, a lower vacuum chamber 5, a toughened glass workbench 6, a sealing ring 7, an air cooling system 8, an LED light source heating system 9, a light source base 91, an LED light source 92, a cooling system 10 and a battery assembly 11.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings, and it is to be understood that the described embodiments are only some embodiments, but not all embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In the description of the present invention, it should be noted that, if the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the position or positional relationship based on the position or positional relationship shown in the drawings, or the position or positional relationship which is usually placed when the product of the present invention is used, the description is only for convenience of description and simplification, but the indication or suggestion that the device or element to be referred must have a specific position, be constructed and operated in a specific position, and thus, cannot be understood as a limitation of the present invention. Furthermore, the appearances of the terms "first," "second," and the like in the description of the present invention are only used for distinguishing between the descriptions and are not intended to indicate or imply relative importance.
Furthermore, the terms "horizontal", "vertical" and the like when used in the description of the present invention do not require that the components be absolutely horizontal or hanging, but may be slightly inclined. For example, "horizontal" merely means that the direction is more horizontal than "vertical" and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.
In the description of the present invention, it should be further noted that unless otherwise explicitly stated or limited, the terms "disposed," "mounted," "connected," and "connected" should be interpreted broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example 1
Referring to fig. 1, the embodiment provides a laminating device for manufacturing a solar cell module, which includes a machine body 1, a footing 101, an upper vacuum chamber 2 and a lower vacuum chamber 5, wherein the upper vacuum chamber 2 is composed of an upper cover 3 and a silica gel plate 4, the lower vacuum chamber 5 is composed of a silica gel plate 4 and a toughened glass workbench 6, namely, the space between the upper cover 3 and the toughened glass workbench 6 is divided into the upper vacuum chamber 2 and the lower vacuum chamber 5 by the silica gel plate 4, and the upper vacuum chamber 2 and the lower vacuum chamber 5 are communicated with a vacuum pump and an air release valve for vacuumizing and inflating and deflating the upper vacuum chamber 2 and the lower vacuum chamber 5; an LED light source heating system 9 is arranged below the toughened glass workbench 6, the high-strength toughened glass workbench 6 can be used as a supporting table for laminating the battery assembly 11, and light emitted by the LED light source heating system 9 at the bottom can pass through the surface of the toughened glass workbench 6 to directly irradiate the battery assembly 11, so that the direct heating of the assembly is realized; in practical application, the density and distribution of the LED light sources 92 can be calculated through design, uniform distribution of light intensity in the component area is realized, and the supply current of the LED light sources 92 is adjusted to realize adjustment of LED luminous intensity.
The utility model discloses a theory of operation does:
the upper vacuum chamber 2 and the lower vacuum chamber 5 have three states during operation: the upper vacuum chamber 2 is vacuumized, the lower vacuum chamber 5 is inflated, in this state, the upper cover 3 can be opened, the battery assembly 11 is placed on the toughened glass workbench 6, and the battery assembly 11 is heated; the upper vacuum chamber 2 and the lower vacuum chamber 5 are simultaneously vacuumized, and air at the packaging adhesive film of the battery pack 11 can be exhausted; the upper vacuum chamber 2 is inflated, the lower vacuum chamber 5 is vacuumized, and the lamination of the battery component 11 is realized by utilizing the pressure difference of the upper vacuum chamber 5 and the lower vacuum chamber 5 and the elastic silica gel plate 4.
When the assembly is manufactured by lamination, the upper vacuum chamber 2 is vacuumized, the lower vacuum chamber 5 is inflated, the LED light source 92 is closed, the upper cover 3 is opened, and the battery assembly 11 is placed on the surface of the toughened glass workbench 6; closing the upper cavity cover, opening the LED light source 92, and heating the battery assembly 11 at the temperature of 100 and 200 ℃; vacuumizing the upper vacuum chamber 2 and the lower vacuum chamber 5 for 1-10 min; inflating the upper vacuum chamber 2, keeping the lower vacuum chamber 5 in a vacuum state, keeping the upper vacuum chamber 2 at a pressure difference of 40-60KPa to the lower vacuum chamber 5, and laminating for 2-30 min; and vacuumizing the upper vacuum chamber 2, inflating the lower vacuum chamber 5 to atmospheric pressure, turning off the LED light source 92, opening the upper cover 3, taking out the battery assembly 11, and finishing the lamination preparation of the battery assembly 11.
Example 2
In the embodiment, on the basis of embodiment 1, the edges of the silica gel plate 4 and the tempered glass workbench 6 are preferably connected with a sealing ring 7, so that the edges are in sealing connection.
Example 3
In this embodiment, on the basis of embodiment 1, preferably, the heating system 9 of the LED light source 92 includes a light source base 91 and an LED light source 92, the light source base 91 is fixed in the machine body 1, the LED light source 92 is installed on the light source base 91, and the light source base 91 plays a role in fixing the LED light source 92.
Example 4
In this embodiment, on the basis of embodiment 3, preferably, the bottom of the light source base 91 is provided with a cooling system 10. The cooling system 10 can cool the LED light source 92, and can also adjust the temperature of the whole installation space of the LED light source 92, so as to control the temperature of the working table to a certain extent. The cooling system 10 is a cooling water pipe, and the cooling water pipe has a good cooling effect and low cost. The cooling water pipe is filled with 1-25 ℃ water, a large amount of 1-25 ℃ cooling water is filled into the cooling water pipe to cool the LED light source 92, and meanwhile, the large amount of cooling water pipe can also adjust the temperature of the whole installation space of the LED light source 92, so that the temperature of the working table is controlled to a certain degree.
Example 5
This embodiment is preferred on the basis of embodiment 1, the laminating device further include an air cooling system 8, the air cooling system 8 is arranged above the LED light source heating system 9, the air cooling system 8 is a plurality of circulating fans, and the air cooling system 8 is used for regulating and controlling the temperature of the working table and the LED lamp.
Example 6
The present embodiment is preferable to any embodiment, and the light intensity of the LED light source 92 is in the range of 0.1-80KW/m2The spectral range of the LED light source 92 is 200-2000nm, and the LED light source comprises white light, infrared light and ultraviolet light.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not substantially depart from the scope of the embodiments of the present invention, and are intended to be covered by the claims and the specification.

Claims (8)

1. The utility model provides a laminating device for solar cell module preparation, includes organism (1), footing (101), its characterized in that still includes real empty room (2) and real empty room (5) down, it comprises upper cover (3) and silica gel board (4) to go up real empty room (2), real empty room (5) comprises silica gel board (4) and toughened glass workstation (6) down, toughened glass workstation (6) below is equipped with LED light source heating system (9), the light that LED light source heating system (9) transmitted passes toughened glass workstation (6) and shines and heats on battery pack (11).
2. The laminating device for manufacturing the solar cell module according to claim 1, wherein the edges of the silica gel plate (4) and the tempered glass worktable (6) are connected with a sealing ring (7).
3. The laminating device for manufacturing solar cell module according to claim 1, wherein said LED light source heating system (9) comprises a light source base (91) and an LED light source (92), said light source base (91) is fixed in the machine body (1), said LED light source (92) is mounted on the light source base (91).
4. The laminating device for solar cell module according to claim 3, wherein the bottom of said light source base (91) is provided with a cooling system (10).
5. The laminating device for solar cell module production according to claim 4, wherein said cooling system (10) is a cooling water pipe.
6. The laminating device for manufacturing solar cell module according to claim 5, wherein the cooling water pipe is filled with water at 1-25 ℃.
7. The laminating device for manufacturing solar cell module according to claim 1, wherein said laminating device further comprises an air cooling system (8), said air cooling system (8) is disposed above the LED light source heating system (9).
8. The laminating device for manufacturing solar cell module according to any one of claims 1 to 7, wherein the light intensity of said LED light source (92) is in the range of 0.1-80KW/m2The spectral range of the LED light source (92) is 200-2000nm, and the LED light source comprises white light, infrared light and ultraviolet light.
CN202020822722.6U 2020-05-18 2020-05-18 Laminating device for manufacturing solar cell module Active CN212392255U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116247131A (en) * 2023-02-03 2023-06-09 通威太阳能(安徽)有限公司 Method for reducing conversion efficiency attenuation of solar cell
CN117316802A (en) * 2023-11-29 2023-12-29 龙焱能源科技(杭州)有限公司 Battery pack preprocessing equipment and battery pack preprocessing method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116247131A (en) * 2023-02-03 2023-06-09 通威太阳能(安徽)有限公司 Method for reducing conversion efficiency attenuation of solar cell
CN116247131B (en) * 2023-02-03 2024-05-10 通威太阳能(安徽)有限公司 Method for reducing conversion efficiency attenuation of solar cell
CN117316802A (en) * 2023-11-29 2023-12-29 龙焱能源科技(杭州)有限公司 Battery pack preprocessing equipment and battery pack preprocessing method
CN117316802B (en) * 2023-11-29 2024-03-08 龙焱能源科技(杭州)有限公司 Battery pack preprocessing equipment and battery pack preprocessing method

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Effective date of registration: 20240117

Address after: 610200 within phase 6 of Industrial Development Zone of Southwest Airport Economic Development Zone, Shuangliu District, Chengdu City, Sichuan Province

Patentee after: TONGWEI SOLAR (CHENGDU) Co.,Ltd.

Address before: 610000 China (Sichuan) pilot Free Trade Zone, Shuangliu District, Chengdu, Sichuan Province

Patentee before: Zhongwei New Energy (Chengdu) Co.,Ltd.