CN212388195U - Cold-batch wet-type ultrasonic dyeing machine - Google Patents
Cold-batch wet-type ultrasonic dyeing machine Download PDFInfo
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- CN212388195U CN212388195U CN202020342884.XU CN202020342884U CN212388195U CN 212388195 U CN212388195 U CN 212388195U CN 202020342884 U CN202020342884 U CN 202020342884U CN 212388195 U CN212388195 U CN 212388195U
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Abstract
A cold-batch wet-type ultrasonic dyeing machine comprises an unwinding mechanism, a cloth feeding mechanism, a heating and pressing mechanism, a cold-batch ultrasonic dyeing mechanism, a uniform padding liquid mechanism and a winding mechanism which are sequentially arranged; cold batch ultrasonic dyeing mechanism includes cold batch ultrasonic dyeing frame, installs a plurality of groups ultrasonic dyeing device on the cold batch ultrasonic dyeing frame, and every group ultrasonic dyeing device all includes ultrasonic dyeing pond and transversely installs the no turn-up roller of dyeing direction at ultrasonic dyeing pond top, and equal fixed mounting has a plurality of ultrasonic transducer in the ultrasonic dyeing pond, still installs the seamless joint conveying guide axle and the seamless joint conveying rubber pressfitting axle that is used for the cloth to carry between the adjacent ultrasonic dyeing pond. The dyeing machine has the advantages of reasonable design, convenient use, utilization of ultrasonic waves to dye products, good dyeing permeability, high dyeing efficiency, high color fastness, short dyeing time, reduction of dyeing steps and links, increase of efficiency, fast coloring, uniform dyeing and high yield.
Description
Technical Field
The utility model relates to a weaving printing and dyeing processing technology field, in particular to cold batch wet-type ultrasonic wave dyeing machine.
Background
The cold pad-batch dyeing is a brand-new open-width dyeing process, which originates from Europe, and has the advantages of high color fixing rate, good dyeing fastness, energy conservation, pollution reduction, convenient equipment maintenance, suitability for small-batch production and the like, so the new technology is prevalent in printing and dyeing enterprises of various countries in Europe by the end of the 80 s, and the research on the cold pad-batch dyeing process is started late due to the influence of a plurality of factors such as equipment, dye and the like in our country.
In recent years, with the introduction of imported equipment and dyes and the continuous efforts of domestic equipment manufacturing factories and dye manufacturers, equipment and dyes for cold dyeing can completely meet the production requirements at present, so that the cold pad-batch dyeing process is more and more concerned by domestic printing and dyeing enterprises. Under the situation that the energy cost is continuously increased and the internal quality requirement of export products is continuously improved in the current printing and dyeing enterprises, the cold pad-batch dyeing process is a sensible consideration.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is to prior art not enough, provide a reasonable in design, go up color lump, dye even unanimous, dyeing efficient cold heap wet-type ultrasonic wave dyeing machine.
The technical problem to be solved by the utility model is realized by the following technical proposal that the cold batch wet ultrasonic dyeing machine comprises an unreeling mechanism, a cloth feeding mechanism, a heating and pressing mechanism, a cold batch ultrasonic dyeing mechanism, a uniform mangle mechanism and a reeling mechanism which are arranged in sequence;
the unwinding mechanism comprises an unwinding frame, an unwinding shaft convenient for placing the coiled cloth is transversely arranged on the unwinding frame, and the end part of the unwinding shaft is arranged on the unwinding frame through a bearing and a bearing seat;
the cloth feeding mechanism comprises a cloth feeding frame, a micro-tension adjusting shaft, an anti-curling spreading surface adjusting shaft, a middle-edge adjusting shaft, an upper pressing conveying device and a lower pressing conveying device which are matched with each other are sequentially arranged on the cloth feeding frame, and a pressing gap for cloth to pass through is reserved between the upper pressing conveying device and the lower pressing conveying device;
the heating and pressing mechanism comprises a heating and pressing frame, and an upper heating roller, a lower pressing roller and a lower pressing power mechanism for driving the lower pressing roller to be matched with the upper heating roller to extrude the cloth are arranged on the heating and pressing frame; the lower pressing roller is arranged right below the upper heating roller, the heating pressing frame below the lower pressing roller is also provided with a waste liquid guide groove, and the waste liquid guide groove is communicated with a waste water receiving groove convenient for waste water collection;
the cold-batch ultrasonic dyeing mechanism comprises a cold-batch ultrasonic dyeing frame, a plurality of groups of ultrasonic dyeing devices are arranged on the cold-batch ultrasonic dyeing frame, each group of ultrasonic dyeing devices comprises an ultrasonic dyeing tank and a dyeing guide non-curling roller transversely arranged at the top of the ultrasonic dyeing tank, a plurality of ultrasonic transducers are fixedly arranged in the ultrasonic dyeing tanks, a seamless joint transmission guide shaft and a seamless joint transmission rubber pressing shaft for conveying cloth are further arranged between every two adjacent ultrasonic dyeing tanks, the seamless joint transmission rubber pressing shaft is arranged right above the seamless joint transmission guide shaft through a transmission pressing power mechanism, and a transmission gap for the cloth to pass through is reserved between the seamless joint transmission guide shaft and the seamless joint transmission rubber pressing shaft;
the uniform padding liquid mechanism comprises a padding liquid frame, wherein an expanding surface adjusting shaft matched with the cold batch ultrasonic dyeing mechanism, a front rubber roller and a rear rubber roller which are arranged above the expanding surface adjusting shaft side by side are sequentially arranged on the padding liquid frame, the rear rubber roller is fixedly arranged on the padding liquid frame, the front rubber roller is arranged on the padding liquid frame through a padding liquid power mechanism, and padding liquid gaps are reserved between the front rubber roller and the rear rubber roller; a mangle groove for collecting mangle is also arranged on the mangle frame below the mangle gap;
the winding mechanism comprises a winding frame, a winding shaft convenient for placing the coiled cloth is transversely installed on the winding frame, and the end part of the winding shaft is installed on the winding frame through a bearing and a bearing seat.
The technical problem to be solved by the present invention can also be solved by the following technical solution, wherein the above-mentioned cold batch wet ultrasonic dyeing machine further comprises an unwinding frame base, and an unwinding caster convenient to move on the unwinding frame base is fixedly installed at the bottom of the unwinding frame; the winding mechanism also comprises a winding frame base, and winding trundles convenient to move on the winding frame base are fixedly arranged at the bottom of the winding frame; the bottom of the cloth feeding frame is also fixedly provided with a cloth feeding caster which is convenient to move.
The technical problem to be solved by the present invention can also be solved by the following technical solution, wherein the above-mentioned cold batch wet ultrasonic dyeing machine, the upper pressing transmission device comprises an upper pressing transmission shaft, an upper pressing transmission deviation correction shaft, an upper pressing transmission guide shaft, and an upper pressing transmission belt sleeved on the upper pressing transmission shaft, the upper pressing transmission deviation correction shaft, and the upper pressing transmission guide shaft; the lower pressing conveying device comprises a lower pressing transmission shaft, a lower pressing conveying correcting shaft, a lower pressing conveying guiding shaft and a lower pressing conveying belt sleeved on the lower pressing transmission shaft, the lower pressing conveying correcting shaft and the lower pressing conveying guiding shaft, and a pressing gap for pressing the cloth is formed between the upper pressing conveying belt and the lower pressing conveying belt.
The utility model discloses the technical problem that solve can also be realized through following technical scheme, above cold heap wet-type ultrasonic wave dyeing machine, the power unit that closes is pressed down and closes the cylinder for pressing down, and the cylinder fixed mounting that closes is pressed down on the frame that adds hot pressing, and the roller installation is pressed down and is being pressed down the output of cylinder that closes.
The utility model discloses the technical problem that solve can also realize through following technical scheme, above cold batch wet-type ultrasonic wave dyeing machine, still install the protection casing that prevents external contact heating roller on the heating laminating frame of last heating roller top.
The utility model discloses the technical problem that solve can also be realized through following technical scheme, above cold batch wet-type ultrasonic wave dyeing machine, a plurality of groups ultrasonic wave dyeing device includes at least two sets of dye liquor dyeing ponds and at least a set of alkali lye dyeing pond, communicates each other between the dye liquor dyeing pond.
The utility model discloses the technical problem that solve can also be realized through following technical scheme, above cold batch wet-type ultrasonic dyeing machine, ultrasonic sealing box is equipped with to a plurality of ultrasonic dyeing device overcoat, and the ultrasonic sealing box passes through the lift cylinder to be installed on cold batch ultrasonic dyeing frame, and cold batch ultrasonic dyeing mechanism is still including being convenient for at the cold batch ultrasonic dyeing base that cold batch ultrasonic dyeing frame removed, and the bottom fixed mounting of cold batch ultrasonic dyeing frame has the dyeing truckle of being convenient for to remove on cold batch ultrasonic dyeing base.
The utility model discloses the technical problem that solve can also be realized through following technical scheme, above cold batch wet-type ultrasonic wave dyeing machine, mangle power unit is the mangle cylinder, and mangle cylinder fixed mounting is on the mangle frame, and preceding rubber roll installs the output at the mangle cylinder.
The utility model discloses the technical problem that solve can also be realized through following technical scheme, above cold batch wet-type ultrasonic wave dyeing machine, even mangle mechanism still include with winding mechanism complex seamless joining transfer roller and seamless joining guiding axle, leave the output clearance of the cloth output of being convenient for between seamless joining transfer roller and the seamless joining guiding axle.
Compared with the prior art, the utility model provides a dyeing machine includes unwinding mechanism, the work feed mechanism, add hot pressing mechanism, cold batch ultrasonic dyeing mechanism, even mangle mechanism and winding mechanism, mainly utilize the ultrasonic wave to make the dyestuff carry out quick infiltration to the product, utilize the mode of dye liquor and alkali lye separation to carry out the isolated operation respectively, color the back through independent dye liquor material pond earlier, reentrant independent alkali lye material pond is dyed again, both carry out quick infiltration after ultrasonic oscillation around, perfect the difficult problem that traditional cold batch dyeing must dye liquor and alkali lye mix the back and can carry out the dyeing, and the dyestuff after mixing exceeds certain time and must scrap; the utility model not only saves the cost of dye liquor, but also does not need to precisely control the concentration of the dye liquor and the dosage of the alkaline liquor proportion, and also solves the problem that the dye liquor and the alkaline liquor can continuously generate chemical reaction after being mixed, thereby gradually reducing the activity of the dye along with the prolonging of the operation time and causing the inconsistent color of the whole roll of fabric before and after dyeing; compare traditional cold batch dyeing advantage obvious, traditional cold batch dyeing can not be fine solution carry out the difficult problem of dyeing to the textile fabric who wets thoroughly, the utility model discloses not only can dye the textile fabric who wets thoroughly, can also reduce the stoving process after the dyeing front facing material carries out the preliminary treatment. The dyeing machine has the advantages of reasonable design, convenient use, utilization of ultrasonic waves to dye products, good dyeing permeability, high dyeing efficiency, high color fastness, short dyeing time, reduction of dyeing steps and links, increase of efficiency, fast coloring, uniform dyeing and high yield.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the drawings of the present invention are combined to clearly and completely describe the technical solutions in the embodiments of the present invention, and obviously, the described embodiments are some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1, a cold batch wet ultrasonic dyeing machine comprises an unwinding mechanism, a cloth feeding mechanism, a heating and pressing mechanism, a cold batch ultrasonic dyeing mechanism, a uniform mangling mechanism and a winding mechanism which are sequentially arranged;
the unwinding mechanism comprises an unwinding frame 2 and an unwinding frame base 3, unwinding casters 4 convenient to move on the unwinding frame base 3 are fixedly mounted at the bottom of the unwinding frame 2, the unwinding frame 2 is convenient to move, the cloth position is adjusted, an unwinding shaft 1 convenient to place the coiled cloth is transversely mounted on the unwinding frame 2, and the end part of the unwinding shaft 1 is mounted on the unwinding frame 2 through a bearing and a bearing seat so as to drive the cloth to rotate;
the cloth feeding mechanism comprises a cloth feeding frame 6, wherein a micro-tension adjusting shaft 7, an anti-curling and breadth-expanding adjusting shaft 8, a middle opposite edge-dividing adjusting shaft 9, an upper pressing conveying device and a lower pressing conveying device which are matched with each other are sequentially arranged on the cloth feeding frame 6, and the upper pressing conveying device comprises an upper pressing transmission shaft 11, an upper pressing conveying deviation correcting shaft 12, an upper pressing conveying guide shaft 13 and an upper pressing conveying belt sleeved on the upper pressing transmission shaft 11, the upper pressing conveying deviation correcting shaft 12 and the upper pressing conveying guide shaft 13; the lower pressing and conveying device comprises a lower pressing and conveying transmission shaft 10, a lower pressing and conveying deviation correcting shaft, a lower pressing and conveying guide shaft 15 and a lower pressing and conveying belt sleeved on the lower pressing and conveying transmission shaft 10, the lower pressing and conveying deviation correcting shaft and the lower pressing and conveying guide shaft 15, wherein a pressing gap for pressing the cloth is formed between the upper pressing and conveying belt and the lower pressing and conveying belt; the bottom of the cloth feeding frame 6 is also fixedly provided with a cloth feeding caster 5 which is convenient to move and is used for adjusting the position of the cloth feeding frame 6 and better matching with the heating pressing mechanism to convey the cloth;
the heating and pressing mechanism comprises a heating and pressing frame, an upper heating roller 19, a lower pressing roller 16 and a lower pressing power mechanism for driving the lower pressing roller 16 to be matched with the upper heating roller 19 to extrude the cloth are arranged on the heating and pressing frame, the lower pressing power mechanism is a lower pressing cylinder, the lower pressing cylinder is fixedly arranged on the heating and pressing frame, the lower pressing roller 16 is arranged at the output end of the lower pressing cylinder, the lower pressing cylinder is convenient for driving the lower pressing roller 16 to be matched with the upper heating roller 19 to clamp the cloth, and the cloth is convenient to wring and dry; the lower pressing roller 16 is arranged right below the upper heating roller 19, a waste liquid guide groove 17 is also arranged on the heating pressing frame below the lower pressing roller 16, and a waste water receiving groove 18 convenient for waste water collection is communicated on the waste liquid guide groove 17; a protective cover for preventing the external part from contacting the upper heating roller 19 is also arranged on the heating laminating frame above the upper heating roller 19, so that the safety is ensured;
the cold batch ultrasonic dyeing mechanism comprises a cold batch ultrasonic dyeing frame 41, and a plurality of groups of ultrasonic dyeing devices are arranged on the cold batch ultrasonic dyeing frame 41; the ultrasonic sealing box bodies 38 are sleeved outside the ultrasonic dyeing devices to ensure the heat preservation and sealing of the ultrasonic dyeing devices, the ultrasonic sealing box bodies 38 are installed on the cold batch ultrasonic dyeing frame 41 through lifting cylinders, the cold batch ultrasonic dyeing mechanism further comprises a cold batch ultrasonic dyeing base convenient to move on the cold batch ultrasonic dyeing frame 41, dyeing trundles convenient to move on the cold batch ultrasonic dyeing base are fixedly installed at the bottom of the cold batch ultrasonic dyeing frame 41, the upgrading cylinders are convenient to drive the ultrasonic sealing box bodies 38 to descend, the dyeing trundles are driven to move on the cold batch ultrasonic dyeing base, and the ultrasonic dyeing devices are convenient to take out and clean; each group of ultrasonic dyeing device comprises an ultrasonic dyeing pool 31 and a dyeing guide non-hemming roller 29 transversely arranged at the top of the ultrasonic dyeing pool 31, a plurality of ultrasonic transducers 30 are fixedly arranged in the ultrasonic dyeing pool 31, a seamless joint transmission guide shaft 32 for conveying cloth and a seamless joint transmission rubber pressing shaft 21 are arranged between the adjacent ultrasonic dyeing pools 31, the seamless joint transmission rubber pressing shaft 21 is arranged right above the seamless joint transmission guide shaft 32 through a transmission pressing power mechanism, the transmission pressing power mechanism is a transmission pressing air cylinder, the seamless joint transmission rubber pressing shaft 21 moves to adjust the position, so that a transmission gap convenient for the cloth to pass is reserved between the seamless joint transmission guide shaft 32 and the seamless joint transmission rubber pressing shaft 21, and a liquid guide plate 33 convenient for containing dyeing liquid is arranged on the ultrasonic dyeing pool below the seamless transmission guide shaft 32, the ultrasonic dyeing tank is used for guiding the dye liquor extruded from the cloth back to the ultrasonic dyeing tank; the plurality of groups of ultrasonic dyeing devices comprise at least two groups of dye liquor dyeing tanks 34 and at least one group of alkali liquor dyeing tank 37, the dye liquor dyeing tanks 34 are mutually communicated through a communication pipeline 36 and are externally connected with a dye liquor supply tank 42, so that the dye liquor and the alkali liquor can be separately used, and the dye liquor can be repeatedly recycled all the time in the using process and is not wasted; a guide shaft 20 matched with the heating pressing mechanism is further arranged on the cold batch ultrasonic dyeing frame 41, so that the cloth can conveniently enter the ultrasonic dyeing device for dyeing; of course, the ultrasonic dyeing tank 31 can also be set as a dye liquor dyeing tank 34 for containing the dye liquor, and the alkali liquor dyeing tank 37 is not set, so that the cloth is dyed only by the dye liquor;
the uniform mangling mechanism comprises a mangling frame, wherein an expanding surface adjusting shaft 23 matched with the cold batch ultrasonic dyeing mechanism, a front rubber roller 24 and a rear rubber roller 25 which are arranged above the expanding surface adjusting shaft 23 side by side are sequentially arranged on the mangling frame, the rear rubber roller 25 is fixedly arranged on the mangling frame, the front rubber roller 24 is arranged on the mangling frame through a mangling power mechanism, the mangling power mechanism is a mangling cylinder which is fixedly arranged on the mangling frame, the front rubber roller 24 is arranged at the output end of the mangling cylinder, and mangling gaps are reserved on the front rubber roller 24 and the rear rubber roller 25; a mangle tank 43 for collecting mangle is also arranged on the mangle stand below the mangle gap; the liquid uniform rolling mechanism further comprises a seamless joint conveying roller 26 and a seamless joint guide shaft 27 which are matched with the winding mechanism, and an output gap convenient for cloth output is reserved between the seamless joint conveying roller 26 and the seamless joint guide shaft 27.
The winding mechanism comprises a winding frame 44 and a winding frame base 46, and winding casters 45 which are convenient to move on the winding frame base 46 are fixedly mounted at the bottom of the winding frame 44, so that the winding frame 44 is convenient to move, and the cloth is wound and replaced conveniently; the winding frame 44 is transversely provided with a winding shaft 28 for facilitating the placement of the coiled cloth, and the end part of the winding shaft 28 is mounted on the winding frame 44 through a bearing and a bearing seat, so that the winding shaft 28 can rotate conveniently, and the cloth can be wound better.
The specific working process of the dyeing is as follows:
placing a coiling cloth cylinder on an unreeling shaft 1 of an unreeling frame 2, pushing the unreeling frame 2 through an unreeling caster 4, pushing the unreeling frame 2 to an unreeling frame base 3, and then properly adjusting and positioning according to cloth breadth requirements;
the cloth is wound on a cloth feeding mechanism, winding is carried out in an up-in-down-out mode through a micro-tension adjusting shaft 7 on a cloth feeding frame 6, signals provided by a micro-tension sensor can be installed on the micro-tension adjusting shaft 7 to carry out tension tightness adjustment, then the cloth passes through an expanding surface adjusting shaft 23 to carry out expansion adjustment on left and right breadth curling edges of the cloth so as to ensure that the cloth can always keep a centering state without curling edges, and after the expanding surface is adjusted to a proper position, the cloth enters a centering and middle-edge-dividing adjusting shaft 9 to carry out precise fine adjustment on centering and middle-edge-dividing of the cloth so as to ensure that the cloth can always keep a centering state without deviation; after the middle dividing edge is precisely adjusted to a proper position, the cloth enters an upper pressing conveying device and a lower pressing conveying device for pressing, and a pressing gap between the upper pressing adding device and the lower pressing adding device can be adjusted; the position clearance between the cloth feeding mechanism and the upper heating roller 19 is adjusted, and the cloth feeding caster 5 is pushed to adjust to a proper position;
the cloth enters the heating and pressing mechanism after passing through a pressing gap on the cloth feeding mechanism, the upper heating roller 19 is heated to a required proper temperature, the cloth is dried by the upper heating roller 19, and is lifted by the lower pressing roller 16 to contact with the heating roller to squeeze the cloth, and the gap between the lower pressing roller 16 and the upper heating roller 19 and the pressure on the cloth can be adjusted through the lower pressing roller 16, so that the liquid carrying amount of the extruded cloth can be accurately controlled, and the control can be performed through a signal fed back by installing a pressure sensor, so that the uniform integral pressure can be ensured for carrying out liquid rolling; the cloth is dried and squeezed to be operated simultaneously, after the required dry humidity and water carrying capacity are achieved, redundant waste water is discharged into a waste water receiving groove 18 for recycling after passing through a waste water guide groove 17, and a protective cover above an upper heating roller 19 is used for preventing scalding caused by contact of the waste water at an overhigh temperature;
in practice, two dyeing dye liquor pools and one alkali liquor pool are used for dyeing cloth, at the moment, a dyeing guide non-hemming roller 29 arranged at the dyeing dye liquor pool is a dyeing guide non-hemming roller 35, and a dyeing guide non-hemming roller 29 arranged at the alkali liquor pool is an alkali liquor dyeing guide non-hemming roller 40; after passing through the heating and pressing mechanism, the cloth enters a dyeing dye solution tank through a dye solution dyeing guide non-curling roller 35, ultrasonic high-frequency oscillation is carried out under the action of an ultrasonic transducer 30, so that a dye is quickly decomposed and permeates into the cloth, then the cloth passes upwards through a first seamless joint transmission guide shaft 32, slight pressing is carried out to the required liquid content through a first seamless joint transmission rubber pressing shaft 21, the transmission gap and the pressure on the cloth can be adjusted by adjusting the seamless joint transmission rubber pressing shaft 21, so that the liquid carrying amount of the cloth extrusion is accurately controlled, the control can be carried out through a signal fed back by an installation pressure sensor, uniform integral pressure can be ensured for rolling liquid, the cloth enters the dyeing dye solution tank again after being guided to the non-curling roller 35 by dye solution dyeing guide, ultrasonic high-frequency oscillation is carried out again, so that the dye is quickly decomposed, the mixture permeates into the cloth, then the cloth passes through a second seamless joint transmission guide shaft 39 upwards, is slightly pressed to the required liquid content through a second seamless joint transmission rubber pressing shaft 22, is guided to a non-curling roller 40 by alkali liquor dyeing, enters an alkali liquor tank again, is subjected to ultrasonic high-frequency oscillation again, so that the reducer is rapidly decomposed and permeates into the cloth, and the product attached dye is mixed with the alkali liquor for dyeing; the bottoms of adjacent dyeing material pools are of a communicated structure, the height of the liquid level is controlled by an automatic valve, and the concentration of the material liquid in the dyeing material is accurately controlled by an external feeding device through a precise proportional valve and a precise metering pump; the outer sides of the first dyeing material pool, the second dyeing material pool and the alkali liquor pool are coated with ultrasonic sealing box bodies 38 to ensure the heat preservation and the sealing of the material pools; the ultrasonic sealed box body 38 can be taken out through the lifting cylinder and the dyeing trundles, so that the first dyeing material pool, the second dyeing material pool and the alkali liquor pool are integrally pulled out, and the whole cleaning work is facilitated;
after the dyeing process is finished, the cloth is guided upwards from the alkali liquor dyeing guide non-hemming roller 40, is dyed and then passes through the expanding surface adjusting shaft 23 to perform expanding adjustment on left and right hemming edges of the cloth, after the expanding surface is adjusted to a proper position, the cloth enters a mangling gap, the mangling gap and the pressure on the cloth can be adjusted by adjusting the position of the front rubber roller 24, so that the liquid carrying amount extruded by the cloth is accurately controlled, the control can be performed through a signal fed back by installing a pressure sensor, and the mangling can be performed by ensuring uniform and consistent overall pressure; the cloth passes through the space between the front rubber roller 24 and the rear rubber roller 25, after the front rubber roller 24 uniformly extrudes the rear rubber roller 25, the redundant non-immersed dye liquor and alkali liquor mixture is discharged, after the uniform mangling is finished, the cloth is conveyed to a seamless joint guide shaft 27 through a seamless joint conveying roller 26, the output gap can be accurately adjusted to a proper gap according to the thicknesses of different cloths, and the purpose of seamless joint is achieved; the breadth expanding adjusting shaft 23, the movable front rubber roller 24, the rear rubber roller 25, the seamless joint conveying roller 26 and the seamless joint guide shaft 27 can be controlled by arranging different driving cylinders or motors so as to ensure that the breadth expanding adjusting shaft, the movable front rubber roller 24, the movable rear rubber roller 25, the seamless joint conveying roller 26 and the seamless joint guide shaft 27 can be synchronously and seamlessly jointed;
after the liquid-uniformly-rolling process is finished, the cloth is completely rolled on a rolling shaft 28 of a rolling frame 44, and is properly adjusted and positioned according to the breadth requirement; and the position of the winding shaft 28 is automatically finely adjusted along with the continuous change of the cloth winding diameter, the winding frame 44 is pushed by the winding caster 45 after winding is finished, the winding frame 44 is pushed away from the winding frame base 46, and thus, complete cold batch ultrasonic dyeing work is carried out.
The utility model has the advantages that:
1. the dyeing rate of the product during dyeing is greatly improved through ultrasonic dyeing, and the dyeing time is shortened;
2. the method is mainly optimized and improved aiming at the traditional cold batch dyeing, and the dyeing cost is greatly saved;
3. the drying and recovery work after pretreatment required by the traditional cold batch dyeing is mainly reduced;
4. the dye and the alkali liquor in the dye vat are separately used, so that the dye liquor can be repeatedly recycled all the time in the use process, almost no discharge can be realized, the dye is not wasted, a large amount of dye cost can be saved, the environmental pollution is reduced, and the maximization of energy conservation and environmental protection is realized;
5. the automatic winding and unwinding is adopted, so that the manpower and material resources are greatly reduced, the cost is saved, and the time resource waste is reduced;
6. the equipment can be used for production only by a small amount of operators in operation;
7. the equipment maintenance cost is low, the replacement of parts is very easy and simple, and the overall cost is lower.
Claims (9)
1. The utility model provides a cold heap wet-type ultrasonic wave dyeing machine which characterized in that: the dyeing machine comprises an unwinding mechanism, a cloth feeding mechanism, a heating and pressing mechanism, a cold batch ultrasonic dyeing mechanism, a uniform mangling mechanism and a winding mechanism which are sequentially arranged;
the unwinding mechanism comprises an unwinding frame, an unwinding shaft convenient for placing the coiled cloth is transversely arranged on the unwinding frame, and the end part of the unwinding shaft is arranged on the unwinding frame through a bearing and a bearing seat;
the cloth feeding mechanism comprises a cloth feeding frame, a micro-tension adjusting shaft, an anti-curling spreading surface adjusting shaft, a middle-edge adjusting shaft, an upper pressing conveying device and a lower pressing conveying device which are matched with each other are sequentially arranged on the cloth feeding frame, and a pressing gap for cloth to pass through is reserved between the upper pressing conveying device and the lower pressing conveying device;
the heating and pressing mechanism comprises a heating and pressing frame, and an upper heating roller, a lower pressing roller and a lower pressing power mechanism for driving the lower pressing roller to be matched with the upper heating roller to extrude the cloth are arranged on the heating and pressing frame; the lower pressing roller is arranged right below the upper heating roller, the heating pressing frame below the lower pressing roller is also provided with a waste liquid guide groove, and the waste liquid guide groove is communicated with a waste water receiving groove convenient for waste water collection;
the cold-batch ultrasonic dyeing mechanism comprises a cold-batch ultrasonic dyeing frame, a plurality of groups of ultrasonic dyeing devices are arranged on the cold-batch ultrasonic dyeing frame, each group of ultrasonic dyeing devices comprises an ultrasonic dyeing tank and a dyeing guide non-curling roller transversely arranged at the top of the ultrasonic dyeing tank, a plurality of ultrasonic transducers are fixedly arranged in the ultrasonic dyeing tanks, a seamless joint transmission guide shaft and a seamless joint transmission rubber pressing shaft for conveying cloth are further arranged between every two adjacent ultrasonic dyeing tanks, the seamless joint transmission rubber pressing shaft is arranged right above the seamless joint transmission guide shaft through a transmission pressing power mechanism, and a transmission gap for the cloth to pass through is reserved between the seamless joint transmission guide shaft and the seamless joint transmission rubber pressing shaft;
the uniform padding liquid mechanism comprises a padding liquid frame, wherein an expanding surface adjusting shaft matched with the cold batch ultrasonic dyeing mechanism, a front rubber roller and a rear rubber roller which are arranged above the expanding surface adjusting shaft side by side are sequentially arranged on the padding liquid frame, the rear rubber roller is fixedly arranged on the padding liquid frame, the front rubber roller is arranged on the padding liquid frame through a padding liquid power mechanism, and padding liquid gaps are reserved between the front rubber roller and the rear rubber roller; a mangle groove for collecting mangle is also arranged on the mangle frame below the mangle gap;
the winding mechanism comprises a winding frame, a winding shaft convenient for placing the coiled cloth is transversely installed on the winding frame, and the end part of the winding shaft is installed on the winding frame through a bearing and a bearing seat.
2. The cold batch wet ultrasonic dyeing machine of claim 1, characterized in that: the unwinding mechanism further comprises an unwinding frame base, and unwinding trundles convenient to move on the unwinding frame base are fixedly mounted at the bottom of the unwinding frame; the winding mechanism also comprises a winding frame base, and winding trundles convenient to move on the winding frame base are fixedly arranged at the bottom of the winding frame; the bottom of the cloth feeding frame is also fixedly provided with a cloth feeding caster which is convenient to move.
3. The cold batch wet ultrasonic dyeing machine of claim 1, characterized in that: the upper pressing conveying device comprises an upper pressing transmission shaft, an upper pressing conveying deviation correcting shaft, an upper pressing conveying guide shaft and an upper pressing conveying belt sleeved on the upper pressing transmission shaft, the upper pressing conveying deviation correcting shaft and the upper pressing conveying guide shaft; the lower pressing conveying device comprises a lower pressing transmission shaft, a lower pressing conveying correcting shaft, a lower pressing conveying guiding shaft and a lower pressing conveying belt sleeved on the lower pressing transmission shaft, the lower pressing conveying correcting shaft and the lower pressing conveying guiding shaft, and a pressing gap for pressing the cloth is formed between the upper pressing conveying belt and the lower pressing conveying belt.
4. The cold batch wet ultrasonic dyeing machine of claim 1, characterized in that: the lower pressing power mechanism is a lower pressing cylinder which is fixedly arranged on the heating pressing frame, and the lower pressing roller is arranged at the output end of the lower pressing cylinder.
5. Cold pile wet ultrasonic dyeing machine according to claim 1 or 4, characterized in that: and a protective cover for preventing the outside from contacting the upper heating roller is also arranged on the heating pressing frame above the upper heating roller.
6. The cold batch wet ultrasonic dyeing machine of claim 1, characterized in that: the plurality of groups of ultrasonic dyeing devices comprise at least two groups of dye liquor dyeing tanks and at least one group of alkali liquor dyeing tank, and the dye liquor dyeing tanks are communicated with each other.
7. The cold batch wet ultrasonic dyeing machine of claim 1, characterized in that: a plurality of groups of ultrasonic dyeing device overcoat is equipped with the ultrasonic seal box, and the ultrasonic seal box passes through lift cylinder to be installed on the cold batch ultrasonic dyeing frame, and cold batch ultrasonic dyeing mechanism still includes the cold batch ultrasonic dyeing base of being convenient for removing at cold batch ultrasonic dyeing frame, and the bottom fixed mounting of cold batch ultrasonic dyeing frame has the dyeing truckle of being convenient for remove on cold batch ultrasonic dyeing base.
8. The cold batch wet ultrasonic dyeing machine of claim 1, characterized in that: the mangling power mechanism is a mangling cylinder which is fixedly arranged on the mangling frame, and the front rubber roller is arranged at the output end of the mangling cylinder.
9. The cold batch wet ultrasonic dyeing machine of claim 1, characterized in that: the even mangle mechanism still includes with winding mechanism complex seamless connection transfer roller and seamless connection guiding axle, leaves the output clearance of being convenient for cloth output between seamless connection transfer roller and the seamless connection guiding axle.
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| CN202020342884.XU CN212388195U (en) | 2020-03-18 | 2020-03-18 | Cold-batch wet-type ultrasonic dyeing machine |
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| CN202020342884.XU CN212388195U (en) | 2020-03-18 | 2020-03-18 | Cold-batch wet-type ultrasonic dyeing machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111197209A (en) * | 2020-03-18 | 2020-05-26 | 连云港创美机械有限公司 | Cold-batch wet-type ultrasonic dyeing machine and dyeing method |
| CN114086341A (en) * | 2021-10-11 | 2022-02-25 | 武汉纺织大学 | Internal circulation transmission cold reactor barrel and use method thereof |
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2020
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111197209A (en) * | 2020-03-18 | 2020-05-26 | 连云港创美机械有限公司 | Cold-batch wet-type ultrasonic dyeing machine and dyeing method |
| CN114086341A (en) * | 2021-10-11 | 2022-02-25 | 武汉纺织大学 | Internal circulation transmission cold reactor barrel and use method thereof |
| CN114086341B (en) * | 2021-10-11 | 2023-10-27 | 武汉纺织大学 | Internal circulation transmission cold pile cylinder and use method thereof |
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