CN212384320U

CN212384320U - Correcting device is used in aluminium alloy production

Info

Publication number: CN212384320U
Application number: CN202020857558.2U
Authority: CN
Inventors: 不公告发明人
Original assignee: Hangzhou Zhengxin Furniture Co ltd
Current assignee: Hangzhou Zhengxin Furniture Co ltd
Priority date: 2020-05-21
Filing date: 2020-05-21
Publication date: 2021-01-22
Anticipated expiration: 2030-05-21

Abstract

The utility model provides an orthotic devices is used in aluminium alloy production, including step-by-step feed mechanism, fixed establishment, the pillar is equipped with the four places altogether, fixed connection is in the top face four corners position of workstation respectively, it can be because of leading to the fact the aluminium alloy bending impaired under the effect of external force to solve current aluminium alloy at the in-process of moulding inevitable, and impaired aluminum product needs anchor clamps such as manual utilization pliers of operating personnel to come manual correction aluminium alloy in the correction process, nevertheless manual correcting the aluminium alloy not only wastes time and energy and lead to the problem of the unable unified standard of correction of aluminium alloy of correcting because of operating personnel's the technical merit difference easily, owing to set up the workstation, the side guard plate that wherein sets up can play the problem that prevents the aluminium alloy and topple at the in-process of processing to the aluminium alloy and appear, in order to reach the purpose of protection.

Description

Correcting device is used in aluminium alloy production

Technical Field

The utility model belongs to the technical field of the aluminium alloy production, more specifically say, in particular to orthotic devices is used in aluminium alloy production.

Background

Alloys based on aluminium with a certain amount of other alloying elements added thereto, being light goldBelongs to one of the materials. In addition to the general characteristics of aluminum, aluminum alloys have certain alloy specific characteristics due to the variety and amount of alloying elements added. The aluminum alloy has a density of 2.63-2.85 g/cm and a high strength (sigma)_b110-650 MPa), the specific strength is close to high alloy steel, the specific stiffness exceeds that of steel, the cast alloy steel has good casting performance and plastic processing performance, good electric conduction and heat conduction performance, good corrosion resistance and weldability, can be used as a structural material, and has wide application in aerospace, aviation, transportation, construction, electromechanics, lightening and daily necessities.

The aluminum profile needs to obtain higher internal stress after heating and quenching to be molded into various shapes in actual use, but aluminum profile bending damage is inevitably caused by external force in the molding process, and the damaged aluminum profile needs to be manually corrected by an operator by using clamps such as pliers and the like in the correction process, but the manual correction of the aluminum profile is time-consuming and labor-consuming, and the corrected aluminum profile cannot be uniformly corrected due to different technical levels of the operator.

In view of the above, the present invention provides an apparatus for straightening aluminum profile production, which is developed and improved in view of the existing structure and defects, so as to achieve the purpose of higher practical value.

Disclosure of Invention

In order to solve the technical problem, the utility model provides an orthotic devices is used in aluminium alloy production to solve current aluminium alloy and can cause the aluminium alloy bending impaired under the effect of external force at the in-process of moulding inevitable, and impaired aluminium alloy needs the manual anchor clamps such as pliers of utilizing of operating personnel to come the manual correction aluminium alloy in correction process, nevertheless manual correct not only waste time and energy and lead to the unable unified problem of correcting the standard of aluminium alloy of correcting because of operating personnel's the technical merit difference easily to the aluminium alloy.

The utility model discloses aluminium alloy production is with orthotic devices's purpose and efficiency are reached by following specific technological means:

the correcting device for aluminum profile production comprises a stepping feeding mechanism, a fixing mechanism, a correcting mechanism and pillars, wherein the pillars are arranged at four positions and are respectively and fixedly connected to four corners of the top end surface of a workbench; the fixing mechanisms are provided with two positions which are respectively screwed at the side positions of two wide edges of the top end surface of the workbench, and the screwed positions of the two fixing mechanisms are respectively positioned at the inner side positions of the two supporting columns; the step feeding mechanism is arranged above the feeding motor bracket, and the mounting positions are positioned on the inner side surfaces of the two fixing mechanisms; the pressing mechanism is fixedly connected to the top end surfaces of the four supporting columns; the correcting mechanism is placed above a correcting motor support and fixedly connected to the inner side face positions of two fixing mechanisms, the mounting position of the correcting mechanism is attached to the top end face position of the stepping feeding mechanism, the correcting mechanism comprises a correcting motor, a correcting driving gear, a correcting driven gear, a threaded rod, an aluminum profile to be processed, a connecting plate, a fixed correcting block, a threaded hole and a movable correcting block, the correcting driving gear is fixedly connected to the output end of the correcting motor, the correcting driving gear is in meshed transmission with the correcting driven gear with the same size arranged above, the threaded rod is fixedly connected to the rear end of the correcting driven gear, the fixed correcting block is provided with three positions, the top end faces of the three fixed correcting blocks are fixedly connected with the bottom end face of the fixed plate through the connecting plate, and the movable correcting block is provided with three positions, and threaded holes with the same size are formed in one ends of the three movable correcting blocks, threaded rods are screwed in the threaded holes, square grooves with the same size are formed in the joint ends of the three fixed correcting blocks and the three movable correcting blocks, and the aluminum profile to be processed is inserted into the square grooves formed in the bottoms of the joint ends of the fixed correcting blocks and the movable correcting blocks.

Furthermore, the workbench comprises a workbench main body, side guard plates and a feeding groove, wherein the side guard plates are provided with two positions and fixedly connected to the front end face and the rear end face of the workbench main body respectively, the length of the two side guard plates is consistent with the width of the workbench main body, the height of the two side guard plates exceeds the workbench main body by 0.5m, and the inner side positions of the two side guard plates are the feeding groove.

Further, step-by-step feed mechanism is including feeding motor, feeding transmission shaft, gyro wheel and conveyer belt, the output coupling of feeding motor has the feeding transmission shaft, the feeding transmission shaft is kept away from the one end of feeding motor and is connected with the gyro wheel looks coupling, just the periphery area belt drive of gyro wheel has the conveyer belt.

Further, fixed establishment is including attaching plate, extension board and hexagon socket head cap anchor bolt, the top face broadside side position fixedly connected with extension board of attaching plate, just the inside of attaching plate has twisted and has connect hexagon socket head cap anchor bolt.

Furthermore, the pressing mechanism comprises a hydraulic tank, a shield, a hydraulic column and a pressing plate, the hydraulic tank is fixedly connected to the center of the top end face of the shield, the bottom of the hydraulic tank is in shaft connection with the pressing plate through the hydraulic column, and the length and the width of the pressing plate are smaller than those of the shield.

Compared with the prior art, the utility model discloses following beneficial effect has:

because the worktable is arranged, the side guard plate arranged in the worktable can prevent the aluminum profile from overturning in the processing process so as to achieve the purpose of protecting the safety of operators, because the stepping feeding mechanism is arranged, the feeding motor arranged in the worktable can drive the roller to rotate through the feeding transmission shaft connected with the output end in a shaft joint way, when the roller rotates, the roller can drive the conveyer belt to perform the function of guiding and correcting the aluminum profile to be processed, so as to reduce the labor intensity of the operators and improve the working efficiency, because the fixing mechanism is arranged, the binding plate arranged in the worktable can realize quick disassembly operation through the hexagon socket head cap fixing bolt so as to achieve the purpose of installing moulds with different shapes when the aluminum profiles with different shapes are corrected, thereby achieving the more practical purpose, avoiding the trouble of replacing different devices when the aluminum profiles with different shapes are processed, because the pressing mechanism is arranged, wherein the inside two hydraulic pressure posts that connect of hydraulic tank accessible that set up push away the clamp plate downstream, in order to fix aligning gear and the aluminium alloy of treating processing in order to prevent to cause the problem that the aluminium alloy of treating processing bursts out because of the atress is too big in the course of working to appear correcting the in-process, owing to set up aligning gear, the correction drive gear of the correction motor accessible output fixed connection that wherein sets up is rotatory in order to drive the inside of the screw hole that the threaded rod was seted up at the activity correction piece inside with the meshing transmission of correcting driven gear, in order to reach and promote the activity correction piece and be close to or keep away from fixed correction piece and reach the effect of treating the aluminium alloy of processing and correcting, the trouble of wasting time and energy when having removed traditional artifical correction.

Additional advantages, objects, and features of the invention will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention.

Drawings

Fig. 1 is a schematic side view of the present invention.

Fig. 2 is a schematic view of the structure of the present invention.

Fig. 3 is a schematic structural view of the workbench of the present invention.

Fig. 4 is a schematic structural view of the step-by-step feeding mechanism of the present invention.

Fig. 5 is a schematic diagram of a partially enlarged structure at a in fig. 1 according to the present invention.

Fig. 6 is a schematic diagram of a partially enlarged structure at B in fig. 2 according to the present invention.

Fig. 7 is a schematic structural diagram of the straightening mechanism of the present invention.

In the drawings, the corresponding relationship between the component names and the reference numbers is as follows:

1. a work table; 101. a table main body; 102. a side guard plate; 103. a feed chute; 2. a step-by-step feeding mechanism; 201. a feeding motor; 202. a feed drive shaft; 203. a roller; 204. a conveyor belt; 3. a fixing mechanism; 301. attaching a plate; 302. a support plate; 303. an inner hexagonal fixing bolt; 4. a pressing mechanism; 401. a hydraulic tank; 402. a shield; 403. a hydraulic column; 404. pressing a plate; 5. a correction mechanism; 501. a leveling motor; 502. a correcting driving gear; 503. straightening the driven gear; 504. a threaded rod; 505. aluminum profiles to be processed; 506. a connecting plate; 507. a fixing plate; 508. fixing the correcting block; 509. a threaded hole; 510. a movable orthotic block; 6. a pillar; 7. a feed motor bracket; 8. and (5) correcting the motor bracket.

Detailed Description

The following describes embodiments of the present invention in further detail with reference to the accompanying drawings and examples. The following examples are intended to illustrate the invention, but are not intended to limit the scope of the invention.

In the description of the present invention, "a plurality" means two or more unless otherwise specified; the terms "upper", "lower", "left", "right", "inner", "outer", "front", "rear", "head", "tail", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are merely for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "connected" and "connected" are to be interpreted broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Example (b):

as shown in figures 1 to 7:

the utility model provides a correcting device for aluminum profile production, which comprises a stepping feeding mechanism 2, a fixing mechanism 3, a correcting mechanism 5 and struts 6, wherein the struts 6 are arranged at four positions and are respectively and fixedly connected with four corners of the top end surface of a workbench 1; the fixing mechanisms 3 are respectively screwed at the positions of the two wide side sides of the top end surface of the workbench 1, and the screwed positions of the two fixing mechanisms 3 are respectively positioned at the inner sides of the two supporting columns 6; the stepping feeding mechanism 2 is arranged above the feeding motor bracket 7, and the installation positions are positioned on the inner side surfaces of the two fixing mechanisms 3; the pressing mechanism 4 is fixedly connected to the top end surfaces of the four supporting columns 6; the correcting mechanism 5 is placed above the correcting motor bracket 8 and fixedly connected to the inner side surfaces of the two fixing mechanisms 3, the mounting position of the correcting mechanism 5 is attached to the top end surface of the stepping feeding mechanism 2, the correcting mechanism 5 comprises a correcting motor 501, a correcting driving gear 502, a correcting driven gear 503, a threaded rod 504, an aluminum profile 505 to be processed, a connecting plate 506, a fixing plate 507, a fixed correcting block 508, a threaded hole 509 and a movable correcting block 510, the output end of the correcting motor 501 is fixedly connected with the correcting driving gear 502, the correcting driving gear 502 is in meshed transmission with the correcting driven gear 503 with the same size arranged above, the threaded rod 504 is fixedly connected to the rear end of the correcting driven gear 503, the fixed correcting blocks 508 are provided with three positions, and the top end surfaces of the three fixed correcting blocks 508 are fixedly connected with the bottom end surface of the fixing plate 507 through the connecting plate 506, the movable correcting block 510 is provided with three parts, the threaded holes 509 with the same size are formed in one ends of the inner parts of the movable correcting block 510 in the three parts, the threaded rods 504 are screwed in the threaded holes 509, square grooves with the same size are formed in the joint ends of the fixed correcting block 508 in the three parts and the movable correcting block 510 in the three parts, and the aluminum profile 505 to be processed is inserted into the square grooves formed in the bottoms of the joint ends of the fixed correcting block 508 and the movable correcting block 510.

Wherein, workstation 1 is including workstation main part 101, side guard plate 102 and feed chute 103, side guard plate 102 is equipped with two altogether, fixed connection is in workstation main part 101 preceding terminal surface and rear end face position respectively, and the length of two side guard plates 102 is unanimous with the width of workstation main part 101, and the height of two side guard plates 102 surpasss workstation main part 1010.5 m, the inboard position of two side guard plates 102 is feed chute 103, the side guard plate 102 that wherein sets up can play the problem appearance that prevents the aluminium alloy and topple at the in-process of processing to the aluminium alloy, in order to reach the purpose of protection operating personnel safety.

Wherein, step-by-step feed mechanism 2 is including feeding motor 201, feeding transmission shaft 202, gyro wheel 203 and conveyer belt 204, the output hub connection of feeding motor 201 has feeding transmission shaft 202, feeding transmission shaft 202 keeps away from feeding motor 201's one end and gyro wheel 203 looks hub connection, and the peripheral face belt drive of gyro wheel 203 has conveyer belt 204, the feeding transmission shaft 202 that feeding motor 201 accessible output hub connection that wherein sets up drives gyro wheel 203 and rotates, can drive conveyer belt 204 when gyro wheel 203 rotates and carry out the leading-in effect of correcting of aluminium alloy 505 of will treating processing, with reduce operating personnel's intensity of labour, and the work efficiency is improved.

Wherein, fixed establishment 3 is including attaching plate 301, extension board 302 and hexagon socket head cap fixing bolt 303, attaching plate 301's a broadside side position fixedly connected with extension board 302 of top face, and attaching plate 301's inside is twisted and is connect hexagon socket head cap fixing bolt 303, wherein the quick dismantlement operation of attaching plate 301 accessible hexagon socket head cap fixing bolt 303 realization that sets up, in order to reach the mould of installing different shapes when correcting the aluminium alloy of different shapes, reach more practical purpose, the trouble that need change different equipment at the aluminium alloy of processing different shapes has been removed from.

The pressing mechanism 4 comprises a hydraulic tank 401, a shield 402, hydraulic columns 403 and a pressing plate 404, the hydraulic tank 401 is fixedly connected to the center of the top end face of the shield 402, the bottom of the hydraulic tank 401 is in shaft connection with the pressing plate 404 through the hydraulic columns 403, the length and the width of the pressing plate 404 are smaller than those of the shield 402, the hydraulic tank 401 can push the pressing plate 404 to move downwards through the two hydraulic columns 403 which are in shaft connection inside, and therefore the correcting mechanism 5 and the aluminum profile 505 to be processed are fixed in the correcting process so as to prevent the aluminum profile 505 to be processed from collapsing due to overlarge stress in the processing process.

The specific use mode and function of the embodiment are as follows:

firstly, an aluminum profile 505 to be processed is inserted into a square groove formed at one end of a fixed straightening block 508 arranged in a straightening mechanism 5, then the threaded rod 504 is driven to synchronously rotate by starting a straightening motor 501 and through the meshing transmission of a straightening driving gear 502 and a straightening driven gear 503 which are fixedly connected with output ends, when the threaded rod 504 rotates, three movable straightening blocks 510 are driven to move towards the fixed straightening block 508 through threaded holes 509 so as to preliminarily fix the aluminum profile 505 to be processed, then a hydraulic tank 401 in a pressing mechanism 4 is started to downwards push a pressing plate 404 through a hydraulic column 403 so as to press a fixing plate 507 to fix the straightening mechanism 5, then a feeding motor 201 in a stepping feeding mechanism 2 is started to drive a roller 203 to rotate through a feeding transmission shaft 202, and when the roller 203 rotates, a conveying belt 204 on the outer peripheral surface is driven to synchronously rotate, the correction effect of the aluminum profile 505 to be processed is promoted, the deformed aluminum profile 505 to be processed can be corrected more conveniently, the working efficiency is improved, and the labor intensity of workers is reduced.

The embodiments of the present invention have been presented for purposes of illustration and description, and are not intended to be exhaustive or limited to the invention in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiment was chosen and described in order to best explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention for various embodiments with various modifications as are suited to the particular use contemplated.

Claims

1. The utility model provides an orthotic devices is used in aluminium alloy production which characterized in that: the device comprises a stepping feeding mechanism (2), a fixing mechanism (3), a pressing mechanism (4), a correcting mechanism (5) and support columns (6), wherein the support columns (6) are arranged at four positions and are respectively and fixedly connected to four corners of the top end surface of a workbench (1); the two fixing mechanisms (3) are arranged at two positions and are respectively screwed at the side positions of two wide edges of the top end surface of the workbench (1), and the screwed positions of the two fixing mechanisms (3) are respectively positioned at the inner side positions of the two supporting columns (6); the stepping feeding mechanism (2) is arranged above the feeding motor bracket (7) and the installation positions are positioned at the inner side surface positions of the two fixing mechanisms (3); the pressing mechanism (4) is fixedly connected to the top end surfaces of the four supporting columns (6); the correcting mechanism (5) is placed above a correcting motor support (8) and fixedly connected to the inner side surfaces of the two fixing mechanisms (3), the mounting position of the correcting mechanism (5) is attached to the top end surface of the stepping feeding mechanism (2), the correcting mechanism (5) comprises a correcting motor (501), a correcting driving gear (502), a correcting driven gear (503), a threaded rod (504), an aluminum profile (505) to be processed, a connecting plate (506), a fixing plate (507), a fixed correcting block (508), a threaded hole (509) and a movable correcting block (510), the output end of the correcting motor (501) is fixedly connected with the correcting driving gear (502), the correcting driving gear (502) is in meshed transmission with a correcting driven gear (503) with the same size arranged above, and the rear end of the correcting driven gear (503) is fixedly connected with the threaded rod (504), the fixed straightening block (508) is provided with three parts, the top end faces of the three fixed straightening blocks (508) are fixedly connected with the bottom end face of the fixing plate (507) through connecting plates (506), the movable straightening block (510) is provided with three parts, threaded holes (509) with the same size are formed in one ends of the three movable straightening blocks (510), threaded rods (504) are screwed in the threaded holes (509), square grooves with the same size are formed in the joint ends of the three fixed straightening blocks (508) and the three movable straightening blocks (510), and the aluminum profile (505) to be processed is inserted into the square grooves formed in the bottoms of the joint ends of the fixed straightening blocks (508) and the movable straightening blocks (510).

2. The straightening device for aluminum profile production as claimed in claim 1, characterized in that: the workbench (1) comprises a workbench main body (101), side protection plates (102) and a feeding groove (103), wherein the side protection plates (102) are arranged at two positions and are respectively and fixedly connected to the front end face and the rear end face of the workbench main body (101), the length of the two side protection plates (102) is consistent with the width of the workbench main body (101), the height of the two side protection plates (102) exceeds the workbench main body (101) by 0.5m, and the inner side positions of the two side protection plates (102) are the feeding groove (103).

3. The straightening device for aluminum profile production as claimed in claim 1, characterized in that: step-by-step feed mechanism (2) is including feeding motor (201), feeding transmission shaft (202), gyro wheel (203) and conveyer belt (204), the output coupling of feeding motor (201) has feeding transmission shaft (202), feeding transmission shaft (202) keep away from the one end and gyro wheel (203) looks coupling of feeding motor (201), just the periphery area belt drive of gyro wheel (203) has conveyer belt (204).

4. The straightening device for aluminum profile production as claimed in claim 1, characterized in that: fixed establishment (3) including laminating board (301), extension board (302) and interior hexagonal fixing bolt (303), laminating board (301) one broadside side position fixedly connected with extension board (302), just the inside of laminating board (301) has been twisted and has been connect interior hexagonal fixing bolt (303).

5. The straightening device for aluminum profile production as claimed in claim 1, characterized in that: the pressing mechanism (4) comprises a hydraulic tank (401), a shield (402), a hydraulic column (403) and a pressing plate (404), the hydraulic tank (401) is fixedly connected to the center of the top end face of the shield (402), the bottom of the hydraulic tank (401) is in shaft connection with the pressing plate (404) through the hydraulic column (403), and the length and the width of the pressing plate (404) are smaller than those of the shield (402).