CN212379307U - Multi-surface detection structure of six-surface detection equipment for appearance of transformer - Google Patents
Multi-surface detection structure of six-surface detection equipment for appearance of transformer Download PDFInfo
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- CN212379307U CN212379307U CN202020266874.2U CN202020266874U CN212379307U CN 212379307 U CN212379307 U CN 212379307U CN 202020266874 U CN202020266874 U CN 202020266874U CN 212379307 U CN212379307 U CN 212379307U
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Abstract
The utility model discloses a multiaspect of six check out test set in transformer outward appearance detects structure, it includes that longmen frame, Y axle moving mechanism, Z axle elevating system, multiaxis motion, Z axle go up and down mechanism and multiunit shoot the subassembly in step. When the product is conveyed to the detection transfer platform, the Z-axis up-down mechanism drives the multiple groups of synchronous photographing assemblies to move downwards to photograph the top surface of the product and then return to the original position; y axle moving mechanism drive multiunit is shot the subassembly in step and is moved to the top position of product, make the top surface of rotation suction nozzle alignment product, mechanism drive rotation suction nozzle adsorbs the top surface of product and takes away from the revolving stage in the detection about the Z axle, make the product on the rotation suction nozzle make upset and autorotation effect through the drive of rotation motor and upset motor, so that the camera shoots the detection to the bottom surface of product respectively, openly, the back, left side and right side, satisfy six outward appearance detection's demand, and detection effect is good, and is fast.
Description
Technical Field
The utility model relates to an outward appearance check out test set technical field, concretely relates to six check out test set's of transformer outward appearance multiaspect detects structure.
Background
When the vehicle-mounted transformer is produced, the appearance of the vehicle-mounted transformer needs to be detected to detect whether each surface of the vehicle-mounted transformer is defective. For this reason, in order to provide detection efficiency, appearance detection equipment is introduced in the market to realize detection of each surface of the vehicle-mounted transformer. However, the existing appearance detection equipment needs to be provided with cameras in all directions for detecting all direction surfaces of the vehicle-mounted transformer, so that the number of the cameras is increased, installation space is needed for installation of the cameras, equipment cost is high, and the equipment structure is complex, large in size and large in occupied space.
SUMMERY OF THE UTILITY MODEL
Not enough to the aforesaid, the utility model aims to provide a multiaspect detection structure of six check out test set of transformer outward appearance that is rational in infrastructure, can conveniently detect a plurality of faces of product.
In order to achieve the above purpose, the utility model provides a technical scheme is: a multi-surface detection structure of a transformer appearance six-surface detection device comprises a gantry frame, a Y-axis moving mechanism, a Z-axis lifting mechanism, a multi-axis moving mechanism, a Z-axis up-and-down mechanism and a plurality of groups of synchronous photographing components, wherein the Y-axis moving mechanism is arranged at the lower position of the gantry frame, the Z-axis lifting mechanism is arranged on the Y-axis moving mechanism and driven by the Y-axis moving mechanism to reciprocate along the Y axis, the plurality of groups of synchronous photographing components are arranged on the Z-axis lifting mechanism and driven by the Z-axis lifting mechanism to reciprocate along the Z axis, the Z-axis up-and-down mechanism is arranged at the top position of the gantry frame, and the Z-axis up-and-down mechanism is arranged on the Z-axis up-and-down mechanism and driven by the Z-axis up-and-down mechanism; the multi-axis movement mechanism comprises a lifting frame, a turnover frame, rotation suction nozzles, a rotation motor and a turnover motor, wherein the turnover frame is rotatably arranged on the lifting frame, the turnover motor is arranged on the lifting frame and can drive the turnover frame to turn over, the rotation suction nozzles are arranged on the turnover frame side by side, and the rotation motor is arranged on the turnover frame and can drive all the rotation suction nozzles to synchronously turn.
As an optimal scheme of the utility model, the crane includes that mounting panel and symmetry set up the curb plate at this mounting panel both ends, is equipped with the shaft hole on this curb plate.
As an optimal scheme of the utility model, the roll-over stand includes that mounting plate and symmetry set up the sideboard in this mounting plate both sides, be equipped with on this sideboard with the quill shaft of shaft hole looks adaptation.
As an optimized scheme of the utility model, be equipped with on the assembly plate and dig the vacancy, on the basis of guaranteeing result intensity, alleviate the dead weight.
As an optimized scheme of the utility model, the cover is equipped with on the quill shaft with the bearing of shaft hole inner wall looks adaptation, the cooperation is effectual.
As a preferred scheme of the utility model, there are a plurality of mounting holes on the assembly plate side by side, the rotation suction nozzle passes through the bearing and installs on this mounting hole, does benefit to the rotation action of rotation suction nozzle.
As a preferred scheme of the utility model, the rotation motor drives all rotation suction nozzles through synchronous drive assembly and does the rotation action in step, synchronous drive assembly includes driving pulley, driven pulleys and synchronous pulley, and the synchronous pulley cover is established on the rotation suction nozzle, and the synchronous pulley on the two adjacent rotation suction nozzles is connected through synchronous belt, driving pulley sets up in the drive shaft of rotation motor, driven pulleys sets up on the rotation suction nozzle that is closest to this rotation motor position, and through driving belt with driving pulley is connected.
As a preferred scheme of the utility model, the subassembly of shooing in step of multiunit includes upper and lower frame, camera, lens cone and light source, upper and lower frame includes the diaphragm and sets up the lower diaphragm in this upper and lower diaphragm below position through the connecting rod, and a plurality of cameras set up side by side on the upper diaphragm, be equipped with on the lower diaphragm with the corresponding trompil of camera, the position setting that the light source corresponds the trompil is in the lower surface of diaphragm down, the upper end of lens cone with the camera is connected, the lower extreme to the trompil direction extends.
As the utility model discloses an optimal scheme, the light source is annular light source, can provide different angles and shine, more can outstanding object's three-dimensional information, effectively solves the diagonal angle and shines the shadow problem, promotes the detection effect.
As an optimal scheme of the utility model, the bottom of longmen frame is equipped with and is used for installing Y axle moving mechanism's bottom plate brings the convenience for the installation.
The utility model has the advantages that: the utility model has the advantages that the structure design is ingenious and reasonable, when the product is conveyed to the detection transfer table, the Z-axis up-and-down mechanism drives the multi-group synchronous photographing assembly to move downwards to photograph and detect the top surface of the product, and then the product returns to the original position; y axle moving mechanism drive multiunit synchronous subassembly of shooing moves to the top position of product, make the rotation suction nozzle opposite side aim at the top surface of product, Z axle upper and lower mechanism drive rotation suction nozzle adsorbs the top surface of product down, then, Z axle upper and lower mechanism drive rotation suction nozzle goes upward and drives the product and leave the revolving stage in the detection, the product on the corresponding rotation suction nozzle of drive through rotation motor and upset motor makes upset and autorotation effect, so that the camera is respectively to the bottom surface of product, openly, the back, left side and right side are shot and are detected, satisfy six outward appearance needs that detect, relative six outward appearance check out test set only need a set of camera can, and do not need six cameras, effectively reduce the quantity of camera, simplify overall structure, do benefit to the miniaturization of equipment volume.
The present invention will be further explained with reference to the drawings and the embodiments.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic structural diagram of the middle multi-axis motion mechanism and the Z-axis up-down mechanism of the present invention.
Fig. 3 is a schematic perspective view of the multi-axis motion mechanism of the present invention.
Fig. 4 is an exploded schematic view of the multi-axis motion mechanism of the present invention.
Fig. 5 is a schematic structural view of the middle gantry frame and the multiple groups of synchronous photographing assemblies of the present invention.
Fig. 6 is an exploded schematic view of the multi-group synchronous photographing assembly of the present invention.
Detailed Description
In an embodiment, referring to fig. 1 to 6, the multi-surface detection structure of a six-surface detection device for appearance of a transformer provided by the embodiment includes a gantry frame 1, a Y-axis moving mechanism 2, a Z-axis lifting mechanism 3, a multi-axis moving mechanism 4, a Z-axis up-down mechanism 5, and a plurality of groups of synchronous photographing assemblies 6.
The bottom of the gantry frame 1 is provided with a bottom plate 11, and the Y-axis moving mechanism 2 is fixed on the bottom plate 11 through screws. The Y-axis moving mechanism 2 is used for mounting, and convenience is brought to mounting.
The Z-axis lifting mechanism 3 is arranged on the Y-axis moving mechanism 2 and driven by the Y-axis moving mechanism 2 to reciprocate along the Y axis, the multiple groups of synchronous photographing components 6 are arranged on the Z-axis lifting mechanism 3 and driven by the Z-axis lifting mechanism 3 to reciprocate along the Z axis, the Z-axis up-down mechanism 5 is arranged at the top of the gantry frame 1, and the multi-axis moving mechanism 4 is arranged on the Z-axis up-down mechanism 5 and driven by the Z-axis up-down mechanism 5 to reciprocate along the Z axis.
The multi-axis movement mechanism 4 comprises a lifting frame 41, a turning frame 42, turning nozzles 43, a turning motor 44 and a turning motor 45, wherein the turning frame 42 is rotatably arranged on the lifting frame 41, the turning motor 45 is arranged on the lifting frame 41 and can drive the turning frame 42 to turn, a plurality of turning nozzles 43 are arranged on the turning frame 42 side by side, specifically, referring to fig. 4, the lifting frame 41 comprises a mounting plate 411 and side plates 412 symmetrically arranged at two ends of the mounting plate 411, and a shaft hole 413 is arranged on the side plate 412. The roll-over stand 42 comprises an assembly plate 421 and side plates 422 symmetrically arranged on two sides of the assembly plate 421, wherein one side plate 422 is provided with a hollow shaft 423 matched with the shaft hole 413, the hollow shaft 423 is sleeved with a bearing 424 matched with the inner wall of the shaft hole 413, the matching effect is good, the other side plate 422 is provided with a rotating shaft 425, and the rotating shaft 425 is connected with a driving shaft of the roll-over motor 45 through a coupler 426. The assembly plate 421 is provided with a vacant position, so that the self weight is reduced on the basis of ensuring the strength of the result, and the lifting action and the overturning action are facilitated. The through hole of the hollow shaft 423 can facilitate the air pipe to pass through and connect with the tail end of the rotation suction nozzle 43. The assembly plate 421 has a plurality of mounting holes arranged in parallel, and the rotation suction nozzle 43 is mounted in the mounting holes through a bearing, thereby facilitating the rotation operation of the rotation suction nozzle 43.
The rotation motor 44 is disposed on the roll-over stand 42 and can drive all the rotation nozzles 43 to rotate synchronously. Specifically, the rotation motor 44 drives all the rotation suction nozzles 43 to synchronously rotate through the synchronous transmission assembly 46, the synchronous transmission assembly 46 includes a driving pulley, a driven pulley and a synchronous pulley, the synchronous pulley is sleeved on the rotation suction nozzles 43, the synchronous pulleys on two adjacent rotation suction nozzles 43 are connected through a synchronous belt, the driving pulley is arranged on a driving shaft of the rotation motor 44, and the driven pulley is arranged on the rotation suction nozzle 43 closest to the rotation motor 44 and is connected with the driving pulley through a driving belt.
Referring to fig. 6, the multiple groups of synchronous photographing assemblies 6 comprise an upper frame 61, a lower frame 61, a camera 62, a lens barrel 63 and a light source 64, wherein the upper frame 61 comprises an upper horizontal plate 611 and a lower horizontal plate 613 arranged at a position below the upper horizontal plate 611 through a connecting rod 612, the multiple cameras 62 are arranged on the upper horizontal plate 611 side by side, an opening 614 corresponding to the camera 62 is arranged on the lower horizontal plate 613, the light source 64 is arranged on the lower surface of the lower horizontal plate 613 at a position corresponding to the opening 614, and the light source 64 is preferably a ring-shaped light source, so that irradiation at different angles can be provided, three-dimensional information of an object can be more prominent, the problem of diagonal irradiation shadow can be effectively solved, and the detection effect can. The upper end of the lens barrel 63 is connected with the camera 62, and the lower end extends towards the opening 614 and passes through the opening 614 and the annular light source.
When the device works, when a product is conveyed to the detection transfer platform, the Z-axis up-and-down mechanism 5 drives the multiple groups of synchronous photographing assemblies 6 to descend to a preset position, the top surface of the product is photographed and detected by the camera 62, and after the top surface photographing is finished, the Z-axis up-and-down mechanism 5 drives the multiple groups of synchronous photographing assemblies 6 to ascend and return to the original position; the Y-axis moving mechanism 2 drives the multiple groups of synchronous photographing assemblies 6 to move to the positions above the products, the opposite sides of the rotation suction nozzles 43 are aligned with the top surfaces of the products, the Z-axis up-and-down mechanism 5 drives the rotation suction nozzles 43 to move downwards to suck the top surfaces of the products, then, the Z-axis up-and-down mechanism 5 drives the rotation suction nozzles 43 to move upwards to drive the products to leave the detection transfer table, the products on the rotation suction nozzles 43 are correspondingly driven to turn over and rotate automatically through the driving of the rotation motor 44 and the turning motor 45, so that the camera 62 respectively shoots the bottom surfaces, the front surfaces, the back surfaces, the left surfaces and the right surfaces of the products, and after the six-surface appearance detection is finished, the Z-axis up-and-down mechanism 5 drives the rotation suction.
Variations and modifications to the above-described embodiments may occur to those skilled in the art, in light of the above teachings and teachings. Therefore, the present invention is not limited to the specific embodiments disclosed and described above, and some modifications and changes to the present invention should fall within the protection scope of the claims of the present invention. In addition, although specific terms are used in the description, the terms are used for convenience of description and do not limit the invention, and other structures that are the same as or similar to the terms are also within the scope of the invention.
Claims (10)
1. The multi-surface detection structure of the transformer appearance six-surface detection equipment comprises a gantry frame and is characterized by further comprising a Y-axis moving mechanism, a Z-axis lifting mechanism, a multi-axis moving mechanism, a Z-axis up-and-down mechanism and a plurality of groups of synchronous photographing components, wherein the Y-axis moving mechanism is arranged at the lower position of the gantry frame, the Z-axis lifting mechanism is arranged on the Y-axis moving mechanism and driven by the Y-axis moving mechanism to reciprocate along the Y axis, the plurality of groups of synchronous photographing components are arranged on the Z-axis lifting mechanism and driven by the Z-axis lifting mechanism to reciprocate along the Z axis, the Z-axis up-and-down mechanism is arranged at the top of the gantry frame, and the multi-axis moving mechanism is arranged on the Z-axis up-and-down mechanism and driven by the Z-axis up-and-down mechanism to reciprocate along the Z axis; the multi-axis movement mechanism comprises a lifting frame, a turnover frame, rotation suction nozzles, a rotation motor and a turnover motor, wherein the turnover frame is rotatably arranged on the lifting frame, the turnover motor is arranged on the lifting frame and can drive the turnover frame to turn over, the rotation suction nozzles are arranged on the turnover frame side by side, and the rotation motor is arranged on the turnover frame and can drive all the rotation suction nozzles to synchronously turn.
2. The multi-face detection structure of the transformer appearance six-face detection device according to claim 1, characterized in that: the crane comprises a mounting plate and side plates symmetrically arranged at two ends of the mounting plate, and shaft holes are formed in the side plates.
3. The multi-face detection structure of the transformer appearance six-face detection device according to claim 2, characterized in that: the roll-over stand includes the mounting panel and the symmetry sets up the sideboard in this mounting panel both sides, be equipped with on this sideboard with the quill shaft of shaft hole looks adaptation.
4. The multi-face detection structure of the transformer appearance six-face detection device according to claim 3, characterized in that: and the assembly plate is provided with a vacant site.
5. The multi-face detection structure of the transformer appearance six-face detection device according to claim 3, characterized in that: and a bearing matched with the inner wall of the shaft hole is sleeved on the hollow shaft.
6. The multi-face detection structure of the transformer appearance six-face detection device according to claim 3, characterized in that: the assembling plate is provided with a plurality of mounting holes side by side, and the rotation suction nozzle is mounted on the mounting holes through a bearing.
7. The multi-face detection structure of the transformer appearance six-face detection device according to claim 1, characterized in that: the automatic rotating motor drives all the automatic rotating suction nozzles to synchronously rotate through the synchronous transmission assembly, the synchronous transmission assembly comprises a driving belt wheel, a driven belt wheel and a synchronous belt wheel, the synchronous belt wheel is sleeved on the automatic rotating suction nozzles, the synchronous belt wheels on two adjacent automatic rotating suction nozzles are connected through a synchronous belt, the driving belt wheel is arranged on a driving shaft of the automatic rotating motor, and the driven belt wheel is arranged on the automatic rotating suction nozzle closest to the position of the automatic rotating motor and is connected with the driving belt wheel through a driving belt.
8. The multi-face detection structure of the transformer appearance six-face detection device according to claim 1, characterized in that: the multi-group synchronous photographing assembly comprises an upper frame and a lower frame, cameras, a lens cone and a light source, wherein the upper frame and the lower frame comprise an upper transverse plate and a lower transverse plate arranged at the position below the upper transverse plate through a connecting rod, the cameras are arranged on the upper transverse plate side by side, the lower transverse plate is provided with a hole corresponding to the camera, the position of the light source corresponding to the hole is arranged on the lower surface of the lower transverse plate, the upper end of the lens cone is connected with the cameras, and the lower end of the lens cone extends towards the hole.
9. The multi-face detection structure of the transformer appearance six-face detection device according to claim 8, characterized in that: the light source is an annular light source.
10. The multi-face detection structure of the transformer appearance six-face detection device according to any one of claims 1 to 9, characterized in that: and a bottom plate for mounting the Y-axis moving mechanism is arranged at the bottom of the gantry frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020266874.2U CN212379307U (en) | 2020-03-06 | 2020-03-06 | Multi-surface detection structure of six-surface detection equipment for appearance of transformer |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020266874.2U CN212379307U (en) | 2020-03-06 | 2020-03-06 | Multi-surface detection structure of six-surface detection equipment for appearance of transformer |
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| CN212379307U true CN212379307U (en) | 2021-01-19 |
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| CN202020266874.2U Active CN212379307U (en) | 2020-03-06 | 2020-03-06 | Multi-surface detection structure of six-surface detection equipment for appearance of transformer |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115121502A (en) * | 2022-07-18 | 2022-09-30 | 苏州富强科技有限公司 | Workpiece detection and recovery assembly line |
| CN115452859A (en) * | 2022-10-12 | 2022-12-09 | 河北圣昊光电科技有限公司 | Six-face detection mechanism and detection device |
| CN116443545A (en) * | 2023-03-29 | 2023-07-18 | 广东荣旭智能技术有限公司 | 360 unloading outward appearance detects machine in degree integration |
-
2020
- 2020-03-06 CN CN202020266874.2U patent/CN212379307U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115121502A (en) * | 2022-07-18 | 2022-09-30 | 苏州富强科技有限公司 | Workpiece detection and recovery assembly line |
| CN115121502B (en) * | 2022-07-18 | 2023-08-22 | 苏州富强科技有限公司 | Workpiece detection and recovery assembly line |
| CN115452859A (en) * | 2022-10-12 | 2022-12-09 | 河北圣昊光电科技有限公司 | Six-face detection mechanism and detection device |
| CN116443545A (en) * | 2023-03-29 | 2023-07-18 | 广东荣旭智能技术有限公司 | 360 unloading outward appearance detects machine in degree integration |
| CN116443545B (en) * | 2023-03-29 | 2023-11-07 | 广东荣旭智能技术有限公司 | 360 unloading outward appearance detects machine in degree integration |
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