CN212372745U - High-temperature multi-acupoint full-automatic assembling and hot-pressing device for small parts - Google Patents
High-temperature multi-acupoint full-automatic assembling and hot-pressing device for small parts Download PDFInfo
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- CN212372745U CN212372745U CN202020863720.1U CN202020863720U CN212372745U CN 212372745 U CN212372745 U CN 212372745U CN 202020863720 U CN202020863720 U CN 202020863720U CN 212372745 U CN212372745 U CN 212372745U
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Abstract
The utility model discloses a full-automatic equipment hot press unit in many acupuncture points of high temperature to finding. The device comprises a rack, a top breaking jig, a material distributing jig, a manipulator, a hot-pressing lower die, a hot-pressing upper die and a vibrating disc, wherein the top breaking jig, the material distributing jig, the manipulator, the hot-pressing lower die and the hot-pressing upper die are arranged on the rack; the vibration dish extends to and divides the material tool on, and the manipulator is located and divides the material tool and pushes up between disconnected tool, and hot pressing lower mould slidable mounting is on the slide rail, and the mould is located the tip top of slide rail on the hot pressing to be higher than the hot pressing lower mould. The high-temperature multi-acupoint fully-automatic assembling hot-pressing device for small parts can realize the hot-pressing assembling process of automatically feeding and discharging small parts, on one hand, the labor and the time are saved, the processing efficiency is improved, and the production cost is reduced; on the other hand, the operation precision is higher, and the quality of the product is ensured; in addition, the injury that operating personnel received high temperature etc. can also be avoided, operating personnel's personal safety is ensured.
Description
Technical Field
The utility model relates to a small parts machining equipment field, in particular to full-automatic equipment hot press unit in many acupuncture points of high temperature to small parts.
Background
In the production of some precision electronic products, some small parts need to undergo a hot-pressing assembly process, i.e., under the conditions of high temperature and high pressure, material parts such as copper sheets and the like are pressed and assembled with the small parts. Most of the existing small part hot-pressing assembly work is to manually place materials and carry out hot-pressing assembly, and the materials are manually discharged after the hot-pressing assembly is finished. On one hand, the manual operation needs to consume more manpower and time, the processing efficiency is reduced, and the production cost is improved; on the other hand, the precision of manual operation is low, and more defective products are easily caused; in addition, the high temperature environment also easily causes the injury to the operators, so that the personal safety of the operators is difficult to guarantee.
SUMMERY OF THE UTILITY MODEL
In order to solve the problem, the utility model provides a full-automatic equipment hot press unit in many acupuncture points of high temperature to finding.
According to an aspect of the utility model, a full-automatic equipment hot press unit in many acupuncture points of high temperature to finding part is provided, include
A machine frame, a plurality of guide rails and a plurality of guide rails,
the vibration disc is arranged on the side surface of the rack;
the top breaking jig is mounted on the rack;
the material distributing jig is mounted on the rack, and the vibrating disc extends to the material distributing jig;
the manipulator is mounted on the rack and positioned between the material distributing jig and the top breaking jig;
the hot-pressing lower die is slidably mounted on a slide rail, and the slide rail is laid on the rack;
the hot-pressing upper die is positioned above one end of the slide rail and is higher than the hot-pressing lower die;
the other ends of the jacking and breaking jig, the material distributing jig and the slide rail are all located below the movement range of the manipulator.
The high-temperature multi-acupoint fully-automatic assembling hot-pressing device for small parts can realize the hot-pressing assembling process of automatically feeding and discharging small parts, on one hand, the labor and the time are saved, the processing efficiency is improved, and the production cost is reduced; on the other hand, the operation precision is higher, and the quality of the product is ensured; in addition, the injury that operating personnel received high temperature etc. can also be avoided, operating personnel's personal safety is ensured.
In some embodiments, the vibratory pan is mounted on a vibratory table. Thus, the vibration table is separately installed from the frame.
In some embodiments, a material pulling mechanism is installed on the rack, and the material pulling mechanism can pull a strip of material to pass through the top breaking jig. From this, can carry out the separation of pushing up absolutely on removing the material spare such as copper sheet to the disconnected tool of top through drawing material mechanism pulling material area.
In some embodiments, a plurality of material grooves are arranged on the material distributing jig side by side, a plurality of suction heads are installed on the manipulator, and a plurality of groups of installation acupuncture points are arranged on the hot-pressing lower die; wherein, the quantity of silo, suction head and every group installation acupuncture point is the same. Therefore, the small parts can be loaded and transferred at the same time, and the multiple groups of parts can be assembled by hot pressing at the same time.
In some embodiments, the number of the troughs, the suction heads and each set of the mounting acupoints is five, and the mounting acupoints have four groups. Therefore, the number of the suction heads and the number of the installed acupuncture points are set, and the proper number can be selected according to the requirement.
In some embodiments, the hot-pressing upper die is slidably mounted on a mounting frame, an electric cylinder is mounted on the top of the mounting frame, and the hot-pressing upper die is connected with the bottom of the electric cylinder. Therefore, the specific mode and the related structure for installing the hot-pressing upper die are provided, and the hot-pressing upper die can be pressed onto the hot-pressing lower die under the action of the electric cylinder.
In some embodiments, a finished cartridge is mounted on the rack, the finished cartridge being located below the range of motion of the robot. Thus, after the hot press assembly is completed, the robot transfers the product into a finished box.
In some embodiments, a CCD detection device is mounted on the frame, and the CCD detection device is located between the hot press lower die and the finished product cartridge and below a range of motion of the robot. Therefore, the CCD detection device mainly comprises a CCD camera, a light source and the like, and can perform appearance detection on the small parts which are sucked and moved by the manipulator so as to ensure that qualified products are transferred into the finished product box.
In some embodiments, the top breaking jig, the vibration disc, the material distributing jig and the manipulator are provided with two parts and respectively arranged at two ends of the slide rail; the hot-pressing lower dies are also provided with two hot-pressing upper dies, and the hot-pressing upper dies are positioned in the middle of the sliding rails. Therefore, two sets of each mechanism device are arranged, two hot-pressing assembling works can be carried out simultaneously, and the working efficiency is improved.
In some embodiments, two of the hot press lower dies are connected by a plurality of connectors. Therefore, the connecting piece is arranged, so that the two hot pressing lower dies can keep a fixed distance, and hot pressing assembly and feeding and discharging work can be stably and accurately performed alternately.
Drawings
Fig. 1 is a schematic structural view of a high-temperature multi-acupoint fully-automatic assembling hot-pressing device for small parts according to an embodiment of the present invention;
FIG. 2 is a schematic view of a part of the structure of the high-temperature multi-acupoint fully-automatic assembly hot-pressing device for small parts shown in FIG. 1;
FIG. 3 is a schematic diagram of the related structures of the lower hot-pressing die and the upper hot-pressing die shown in FIG. 1;
FIG. 4 is a schematic structural view of another angle of the high-temperature multi-acupoint fully-automatic assembly hot-pressing device for small parts shown in FIG. 1;
FIG. 5 is a schematic view of a part of the structure of the high-temperature multi-acupoint fully-automatic assembly hot-pressing device for small parts shown in FIG. 4;
in the figure: frame 1, vibration dish 2, divide material tool 3, push up disconnected tool 4, manipulator 5, hot pressing lower mould 6, mould 7 on the hot pressing, finished product box 8, CCD detection device 9, shaking table 21, silo 31, draw material mechanism 41, material area 42, suction head 51, slide rail 61, installation acupuncture point 62, connecting piece 63, mounting bracket 71, electric jar 72.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Fig. 1 schematically shows according to the utility model discloses an embodiment's a structure to the full-automatic equipment hot press unit in many acupuncture points of high temperature of finding, fig. 2 shows the partial structure to the full-automatic equipment hot press unit in many acupuncture points of high temperature of finding in the finding in fig. 1, fig. 3 shows the relevant structure of mould on hot pressing lower mould and the hot pressing in fig. 1, fig. 4 shows the structure of another angle to the full-automatic equipment hot press unit in many acupuncture points of high temperature of finding in the finding in fig. 1, fig. 5 shows the partial structure to the full-automatic equipment hot press unit in many acupuncture points of high temperature of finding in the finding in fig. 4. As shown in fig. 1 to 5, the hot-press apparatus is used for hot-press assembling a bulk material and a material (such as a copper sheet) as a base material to be processed into a desired small part. The device comprises a frame 1, and other devices except a vibration disc 2 are arranged on the frame 1, wherein each device is provided with a separate power source.
The vibrating disk 2 is arranged on a vibrating table 21 which is separated from the frame 1 and arranged on the side surface of the frame 1, the vibrating disk 2 also extends out of a channel, the channel extends to a material distributing jig 3, and the material distributing jig 3 is arranged on the edge of the side surface of the frame 1. Therefore, after the bulk materials are put on the vibration disc 2, the bulk materials can move to the material distribution jig 3 through the channel along with the vibration of the vibration disc 2.
A top-breaking jig 4 is installed on the rack 1, wherein the top-breaking jig 4 is located on one side of the rack 1, which is far away from the vibrating disk 2. And a material pulling mechanism 41 is further installed on the frame 1, and the material pulling mechanism 41 can pull a strip of material belt 42 to pass through the top breaking jig 4. Therefore, when the material belt 42 carrying the material passes through the ejection-breaking jig 4 by the pulling mechanism 41, the ejection-breaking jig 4 can eject the material from the material belt 42.
The machine frame 1 is further provided with a manipulator 5, the manipulator 5 is approximately positioned between the material distribution jig 3 and the top breaking jig 4, the manipulator 5 is provided with a suction head 51, the material distribution jig 3 and the top breaking jig 4 are both positioned below the moving range of the suction head 51, and the suction head 51 can suck the bulk materials on the material distribution jig 3 and the material pieces on the top breaking jig 4.
A slide rail 61 is laid on the frame 1, and a hot-pressing lower die 6 is slidably mounted on the slide rail 61. Wherein, the bottom of hot pressing lower mould 6 has set gradually hot plate, heat insulating board and sliding block etc. from top to bottom, and the sliding block slidable mounting is on slide rail 61.
A hot-pressing upper die 7 is arranged above one end of the slide rail 61. Wherein, a vertical mounting bracket 71 is installed on the slide rail 61, the hot-pressing upper die 7 is installed on the mounting bracket 71 and can slide along the vertical strut of the mounting bracket 71, an electric cylinder 72 is installed on the top of the mounting bracket 71, and the hot-pressing upper die 7 is connected with the bottom of the electric cylinder 72 and can move in the vertical direction along with the operation of the electric cylinder 72.
The upper hot-pressing die 7 is located higher than the lower hot-pressing die 6, wherein the lower hot-pressing die 6 can move to directly below the upper hot-pressing die 7 when sliding along the slide rails 61 to the end where the upper hot-pressing die 7 is located, and is located below the moving range of the suction head 51 on the robot 5 when sliding along the slide rails 61 to the other end.
A plurality of material grooves 31 are arranged side by side on the material distributing jig 3, a plurality of suction heads 51 are installed on the manipulator 5, and a plurality of groups of installation acupuncture points 62 are arranged on the hot-pressing lower die 6. The quantity of the trough 31, the suction head 51 and each group of the installation acupuncture points 62 is generally equal, and the quantity of the material parts separated by one-time top-breaking of the top-breaking jig 4 is generally equal.
Preferably, the number of the trough 31, the suction head 51 and each set of the mounting acupuncture points 62 is five, and four sets of the mounting acupuncture points 62 are provided on the hot-pressing lower die 6.
In addition, the hot-pressing lower die 6 and the hot-pressing upper die 7 are both provided with heating sources which independently operate, and the heating sources can heat the upper dies. Wherein the temperature reached by heating can be set by itself.
Preferably, a finished product box 8 is installed on the machine frame 1, and the position of the finished product box 8 can be set according to the situation, and is used for accommodating the processed small part products transferred by the mechanical arm 5. In addition, a defective product box can be provided as required to accommodate the processed defective small parts.
Preferably, a CCD detecting device 9 is mounted on the frame 1, the CCD detecting device 9 generally including a CCD camera, a light source and a required mounting structure, wherein the CCD detecting device 9 is located between the hot press lower die 6 and the finished product box 8 and below the movement range of the robot 5, and the CCD camera may be mounted inside the frame 1 with its lens directed upward as the case may be. When the manipulator 5 sucks and transfers the small part from the hot-press lower die 6, the CCD detecting device 9 can perform appearance detection of the small part transferred by the manipulator 5 to confirm that it is a good product.
The use process of the hot pressing device mainly comprises the following steps:
1) putting bulk materials into a vibrating disc 2, pulling a material belt 42 carrying material pieces (such as copper sheets and the like) through a pulling mechanism 41 to pass through a top breaking jig 4, and starting heating sources of a hot-pressing lower die 6 and a hot-pressing upper die 7 to heat the two to reach a set temperature;
2) each time a plurality of bulk materials (generally 5) are moved to the material distributing jig 3 through the vibrating disc 2, the manipulator 5 operates and transfers each bulk material to a group of mounting acupuncture points 62 on the hot-pressing lower die 6 through the suction head 51, and then the manipulator 5 repeatedly performs suction transfer work until all the groups of mounting acupuncture points 62 are filled;
3) the top breaking jig 4 operates to separate a plurality of material pieces (generally 5) from the material belt 42 at a time, the manipulator 5 operates and transfers each material piece to the bulk material in one group of installation acupuncture points 62 of the hot-pressing lower die 6 through the suction head 51, and then the manipulator 5 repeatedly performs suction transfer work until enough material pieces are transferred to the bulk material in all groups of installation acupuncture points 62;
4) the hot-pressing lower die 6 slides along the slide rail 61 until the position is right below the hot-pressing upper die 7, the hot-pressing upper die 7 slides and presses down on the hot-pressing lower die 6 under the action of the electric cylinder 72, and the pressure is maintained until the specified hot-pressing time, so that the hot-pressing operation is completed;
5) the hot pressing upper die 7 moves upwards away from the hot pressing lower die 6, and the hot pressing lower die 6 slides to an initial position;
6) the manipulator 5 operates to suck a plurality of small parts formed by hot pressing from the lower hot pressing die 6, and transfers the small parts to the finished product box 8 after detecting that the appearance and the size of the small parts are correct through CCD detection and photographing, and the small parts detected as defective products are discharged to other places, and then the manipulator 5 repeatedly performs suction transfer work until all the qualified small parts are transferred to the finished product box 8;
7) and (5) repeating the steps 2) to 6) to continue the hot-pressing assembly work of the subsequent products.
Preferably, the two devices such as the top breaking jig 4, the vibration plate 2, the material distribution jig 3 and the manipulator 5 are respectively arranged at two ends of the slide rail 61, and the two hot pressing lower dies 6 are also arranged on the slide rail 61 in a sliding manner. Therefore, two sets of feeding and discharging work can be respectively carried out from the two ends of the slide rail 61, and the hot-pressing upper die 7 is arranged in the middle of the slide rail 61. In addition, the CCD detection device 9 and the finished product box 8 are also typically provided in two accordingly, where appropriate.
In this case, when one of the hot pressing lower dies 6 is located under the hot pressing upper die 7 to perform hot pressing, the other hot pressing lower die 6 can be subjected to feeding and discharging work by the manipulator 5 or the like, and therefore the two hot pressing lower dies 6 can alternately slide under the hot pressing upper die 7, and the efficiency of hot pressing can be improved.
Preferably, the two hot pressing lower dies 6 can be connected by a plurality of connecting members 63 at this time, the connecting members 63 can be rod-shaped and/or block-shaped, and the connecting members 63 can keep the two hot pressing lower dies 6 at a fixed distance, so as to stably and accurately perform the hot pressing assembly and the feeding and discharging operation alternately.
What has been described above are only some embodiments of the invention. For those skilled in the art, without departing from the inventive concept, several modifications and improvements can be made, which are within the scope of the invention.
Claims (10)
1. The utility model provides a full-automatic equipment hot press unit in many acupuncture points of high temperature to finding, its characterized in that:
a machine frame (1),
the vibrating disk (2), the vibrating disk (2) is arranged on the side surface of the frame (1);
the material distribution jig (3) is mounted on the rack, and the vibration disc (2) extends onto the material distribution jig (3);
the top breaking jig (4), the top breaking jig (4) is installed on the rack (1);
the manipulator (5) is mounted on the rack (1) and is positioned between the material distribution jig (3) and the top breaking jig (4);
the hot-pressing lower die (6) is mounted on a slide rail (61) in a sliding manner, and the slide rail (61) is laid on the rack (1);
the hot-pressing upper die (7) is positioned above one end of the sliding rail (61) and is higher than the hot-pressing lower die (6);
the other ends of the jacking and breaking jig (4), the material distributing jig (3) and the slide rail (61) are all located below the movement range of the manipulator (5).
2. The high-temperature multi-acupoint fully-automatic assembly hot-pressing device for small parts according to claim 1, characterized in that: the vibrating plate (2) is mounted on a vibrating table (21).
3. The high-temperature multi-acupoint fully-automatic assembly hot-pressing device for small parts according to claim 1, characterized in that: the material pulling device is characterized in that a material pulling mechanism (41) is installed on the rack (1), and the material pulling mechanism (41) can pull a strip of material belt (42) to pass through the top breaking jig (4).
4. The high-temperature multi-acupoint fully-automatic assembly hot-pressing device for small parts according to claim 1, characterized in that: a plurality of material grooves (31) are arranged on the material distributing jig (3) side by side, a plurality of suction heads (51) are arranged on the manipulator (5), and a plurality of groups of installation acupuncture points (62) are arranged on the hot-pressing lower die (6); wherein the number of the material groove (31) and the suction heads (51) is the same as that of the mounting acupuncture points (62) in each group.
5. The high-temperature multi-acupoint fully-automatic assembly hot-pressing device for small parts according to claim 4, wherein: the number of the material groove (31), the suction head (51) and each group of the installation acupuncture points (62) is five, and the installation acupuncture points (62) are provided with four groups.
6. The high-temperature multi-acupoint fully-automatic assembly hot-pressing device for small parts according to claim 1, characterized in that: mould (7) slidable mounting is gone up in the hot pressing on one mounting bracket (71), an electric cylinder (72) is installed at the top of mounting bracket (71), mould (7) are gone up in the hot pressing with the bottom of electric cylinder (72) is connected.
7. The high-temperature multi-acupoint fully-automatic assembly hot-pressing device for small parts according to claim 1, characterized in that: the automatic packaging machine is characterized in that a finished product box (8) is mounted on the rack (1), and the finished product box (8) is located below the movement range of the manipulator (5).
8. The high-temperature multi-acupoint fully-automatic assembly hot-pressing device for small parts according to claim 7, characterized in that: the machine frame (1) is provided with a CCD detection device (9), and the CCD detection device (9) is positioned between the hot-pressing lower die (6) and the finished product box (8) and is positioned below the movement range of the manipulator (5).
9. The high-temperature multi-acupoint fully-automatic assembly hot-pressing device for small parts according to claim 1, characterized in that: the two ejection breaking jigs (4), the two vibration discs (2), the two material distribution jigs (3) and the two mechanical arms (5) are respectively arranged at two ends of the slide rail (61); the hot-pressing lower dies (6) are also provided with two hot-pressing upper dies (7), and the hot-pressing upper dies are positioned in the middle of the sliding rails (61).
10. The high-temperature multi-acupoint fully-automatic assembly hot-pressing device for small parts according to claim 9, wherein: the two hot pressing lower dies (6) are connected through a plurality of connecting pieces (63).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020863720.1U CN212372745U (en) | 2020-05-21 | 2020-05-21 | High-temperature multi-acupoint full-automatic assembling and hot-pressing device for small parts |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020863720.1U CN212372745U (en) | 2020-05-21 | 2020-05-21 | High-temperature multi-acupoint full-automatic assembling and hot-pressing device for small parts |
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| CN212372745U true CN212372745U (en) | 2021-01-19 |
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| CN202020863720.1U Active CN212372745U (en) | 2020-05-21 | 2020-05-21 | High-temperature multi-acupoint full-automatic assembling and hot-pressing device for small parts |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111572036A (en) * | 2020-05-21 | 2020-08-25 | 成都领益科技有限公司 | High-temperature multi-acupoint full-automatic assembling and hot-pressing device for small parts |
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2020
- 2020-05-21 CN CN202020863720.1U patent/CN212372745U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111572036A (en) * | 2020-05-21 | 2020-08-25 | 成都领益科技有限公司 | High-temperature multi-acupoint full-automatic assembling and hot-pressing device for small parts |
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| CB03 | Change of inventor or designer information |
Inventor after: Yang Kang Inventor after: Li Yuanjun Inventor after: Zhang Xiaohu Inventor before: Shen Jixin Inventor before: Jiang Shengliang Inventor before: Yao Jun |