CN212371881U

CN212371881U - Rust removal and corrosion prevention treatment device for commutator blank

Info

Publication number: CN212371881U
Application number: CN202020963107.7U
Authority: CN
Inventors: 戴少春
Original assignee: Ruian Chunhong Electrical Appliance Co ltd
Current assignee: Ruian Chunhong Electrical Appliance Co ltd
Priority date: 2020-05-29
Filing date: 2020-05-29
Publication date: 2021-01-19
Anticipated expiration: 2030-05-29

Abstract

The utility model discloses a commutator embryo spare rust cleaning anticorrosive treatment device, comprising a base plate, the top fixedly connected with support frame of bottom plate, the upper end fixed mounting on support frame right side has first motor, the output fixedly connected with one-way threaded rod of first motor, the surface threaded connection of one-way threaded rod has first movable sleeve and second movable sleeve, the bottom fixedly connected with mount of first movable sleeve, the lower extreme fixedly connected with anticorrosive paint workbin on support frame right side, the left end fixed mounting at anticorrosive paint vehicle roof portion has the pump machine, the feed liquor end of pump machine extends to the bottom of anticorrosive paint vehicle incasement chamber through the pipeline. The utility model discloses a press from both sides the effect of tight rotary mechanism, first motor, first movable sleeve and second movable sleeve, solved current commutator embryo spare and when doing rust cleaning and anticorrosive treatment, all separately go on, lead to it to have increased the work load of handling, and reduced its work efficiency's problem.

Description

Rust removal and corrosion prevention treatment device for commutator blank

Technical Field

The utility model relates to a commutator processing equipment technical field specifically is a commutator billet rust cleaning anticorrosive treatment device.

Background

The commutator is mainly in the specifications of hook type, groove type, plane type and the like, is refined by using the raw materials of the inlet, has the function reaching the international level, is widely applied to the fields of electric tools, household appliances, automobiles, motorcycle motors and the like, and when the commutator is produced, the blank of the commutator needs to be subjected to the treatment procedures of rust removal, corrosion prevention and the like.

The applicant finds that at least the following technical problems exist in the prior art: when the existing commutator blank is subjected to rust removal and corrosion prevention treatment, the rust removal and corrosion prevention treatment are carried out separately, so that the treatment workload is increased, and the working efficiency is reduced.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a commutator embryo spare rust cleaning anticorrosive treatment device to solve the problem that proposes in the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a commutator embryo spare rust cleaning anticorrosive treatment device, includes the bottom plate, the top fixedly connected with support frame of bottom plate, the upper end fixed mounting on support frame right side has first motor, the output fixedly connected with one-way threaded rod of first motor, the surface threaded connection of one-way threaded rod has first movable sleeve and second movable sleeve, the bottom fixedly connected with mount of first movable sleeve, the lower extreme fixedly connected with anticorrosive paint workbin on support frame right side, the left end fixed mounting at anticorrosive paint workbin top has the pump machine, the inlet end of pump machine extends to the bottom of anticorrosive paint workbin inner chamber through the pipeline, the play liquid end of pump machine has the liquid collecting plate through the pipeline intercommunication, the bottom fixed mounting of liquid collecting plate has the shower nozzle, the middle-end fixed mounting at bottom plate top has the tight rotary mechanism of clamp, the tight rotary mechanism of clamp includes first movable rod, second movable rod, The clamping device comprises a second motor, a third motor, a right clamping plate, a left clamping plate, a rotating shaft, a second movable rod, a bidirectional threaded rod and a clamping seat.

Preferably, the left side fixed mounting who presss from both sides tight seat has the second motor, the two-way threaded rod of output fixedly connected with of second motor, the surface threaded connection of two-way threaded rod has first movable rod and second movable rod, bearing swing joint has the pivot through the upper end on second movable rod right side, bearing swing joint has left splint through the bearing swing joint on the right side of pivot, the upper end fixed mounting on first movable rod right side has the third motor, the output fixedly connected with right splint of third motor.

Preferably, the left end and the right end of the bottom plate are fixedly connected with four supporting legs, and the bottoms of the supporting legs are fixedly connected with anti-skidding blocks.

Preferably, a hydraulic telescopic rod is fixedly mounted at the top of the inner side of the fixing frame, a movable plate is fixedly connected to the extending end of the hydraulic telescopic rod, movable guide rods are movably connected to the inner surfaces of the left end and the right end of the movable plate, springs are sleeved on the outer surfaces of the lower ends of the movable guide rods, and a polishing plate is fixedly connected to the bottoms of the movable guide rods.

Preferably, the left lower extreme fixed mounting of support frame has the PLC controller, and the output of PLC controller passes through wire and first motor, second motor, third motor, pump machine and hydraulic telescoping rod's input electric connection.

Compared with the prior art, the beneficial effects of the utility model are as follows:

the utility model realizes the capability of clamping the commutator blank by opening the third motor through the PLC controller, driving the right splint to rotate when the third motor rotates, driving the left splint to synchronously rotate under the coordination of the rotating shaft and the clamped commutator blank when the right splint rotates, thereby realizing the capability of clamping and rotating the commutator blank, opening the first motor through the PLC controller, driving the first movable sleeve and the second movable sleeve to simultaneously move when the first motor rotates, when the first movable sleeve is positioned at the right upper end of the clamping and rotating mechanism, the PLC controller closes the first motor, then, the extension of the hydraulic telescopic rod is controlled by the PLC, the hydraulic telescopic rod drives the movable plate to move while extending, the movable plate drives the polishing plate to move downwards while moving to be in contact with the surface of a rotating commutator blank, so that the surface rust removal capability is realized, the hard collision capability when the bottom of the polishing plate is in contact with the surface of the commutator blank is avoided under the action of the spring and the movable guide rod, after polishing is completed, the PLC controls the hydraulic telescopic rod to retract, then, the first motor is turned on again through the PLC to rotate, when the second movable sleeve is positioned right above the clamping rotating mechanism, the PLC turns off the first motor, and simultaneously, the pump is turned on, the anticorrosive paint in the anticorrosive paint box is conveyed into the liquid collecting plate through a pipeline and sprayed out through the spray nozzle, so that the capability of performing anticorrosive treatment on the rotating commutator blank is realized, after the completion of spraying paint, the PLC controller closes pump machine and third motor, through above structure complex effect, has solved current commutator billet and when doing rust cleaning and anticorrosive treatment, all separately goes on, leads to it to increase the work load of handling, and has reduced its work efficiency's problem.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic cross-sectional view of the fixing frame of the present invention;

fig. 3 is a schematic view of the cross-sectional structure of the clamping base of the present invention.

In the figure: 1. a base plate; 2. supporting legs; 3. a clamping and rotating mechanism; 31. a first movable bar; 32. a second motor; 33. a third motor; 34. a right splint; 35. a left splint; 36. a rotating shaft; 37. a second movable bar; 38. a bidirectional threaded rod; 39. a clamping seat; 4. a PLC controller; 5. a support frame; 6. a fixed mount; 7. a one-way threaded rod; 8. a first movable sleeve; 9. a second movable sleeve; 10. a liquid collecting plate; 11. a spray head; 12. a first motor; 13. a pump machine; 14. an anticorrosive paint box; 15. a movable guide bar; 16. a hydraulic telescopic rod; 17. a movable plate; 18. a spring; 19. and (5) grinding the plate.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

In the description of the application, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, such as "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood in a specific case by those of ordinary skill in the art.

The utility model discloses a bottom plate 1, supporting leg 2, press from both sides tight rotary mechanism 3, first movable rod 31, second motor 32, third motor 33, right splint 34, left splint 35, pivot 36, second movable rod 37, two-way threaded rod 38, press from both sides tight seat 39, PLC controller 4, support frame 5, mount 6, one-way threaded rod 7, first movable sleeve 8, second movable sleeve 9, collect liquid board 10, shower nozzle 11, first motor 12, pump machine 13, anticorrosive paint workbin 14, activity guide bar 15, hydraulic telescoping rod 16, movable plate 17, spring 18 and the 19 parts of board of polishing are the parts that general standard or technical staff in the field know, its structure and principle all are that this technical staff all can learn through the technical manual or learn through conventional experimental method.

Referring to fig. 1-3, a rust removing and corrosion preventing treatment device for commutator blanks comprises a bottom plate 1, four supporting legs 2 are fixedly connected to the left and right ends of the bottom plate 1, anti-slip blocks are fixedly connected to the bottoms of the supporting legs 2, a supporting frame 5 is fixedly connected to the top of the bottom plate 1, a first motor 12 is fixedly installed at the upper end of the right side of the supporting frame 5, a one-way threaded rod 7 is fixedly connected to the output end of the first motor 12, a first movable sleeve 8 and a second movable sleeve 9 are connected to the outer surface of the one-way threaded rod 7 through threads, a fixed frame 6 is fixedly connected to the bottom of the first movable sleeve 8, a hydraulic telescopic rod 16 is fixedly installed at the top of the inner side of the fixed frame 6, a movable plate 17 is fixedly connected to the extending end of the hydraulic telescopic rod 16, the bottom of the movable guide rod 15 is fixedly connected with a polishing plate 19, the lower end of the right side of the support frame 5 is fixedly connected with an anticorrosive paint box 14, the left end of the top of the anticorrosive paint box 14 is fixedly provided with a pump 13, the liquid inlet end of the pump 13 extends to the bottom of the inner cavity of the anticorrosive paint box 14 through a pipeline, the liquid outlet end of the pump 13 is communicated with a liquid collecting plate 10 through a pipeline, the bottom of the liquid collecting plate 10 is fixedly provided with a spray head 11, the middle end of the top of the bottom plate 1 is fixedly provided with a clamping and rotating mechanism 3, a first motor 12 is opened through a PLC (programmable logic controller) 4 to rotate, the first motor 12 drives a first movable sleeve 8 and a second movable sleeve 9 to move simultaneously when rotating, when the first movable sleeve 8 is positioned right above the clamping and rotating mechanism 3, the PLC 4 closes the first motor 12, then, a hydraulic telescopic rod 16 is controlled to extend out through the PLC, the movable plate 17 can drive the polishing plate 19 to move downwards to contact with the surface of the rotating commutator blank while moving, so that the surface rust removal capacity is realized, the hard collision capacity when the bottom of the polishing plate 19 contacts with the surface of the commutator blank is avoided under the action of the spring 18 and the movable guide rod 15, after polishing is completed, the PLC 4 controls the hydraulic telescopic rod 16 to retract, then the PLC 4 opens the first motor 12 again to rotate, when the second movable sleeve 9 is positioned right above the clamping and rotating mechanism 3, the PLC 4 closes the first motor 12, and simultaneously the pump 13 is opened, the pump 13 can convey the anticorrosive paint in the anticorrosive paint box 14 into the liquid collecting plate 10 through a pipeline and spray the anticorrosive paint out through the spray head 11, so that the anticorrosive treatment capacity of the rotating commutator blank is realized, and the clamping and rotating mechanism 3 comprises a first movable rod 31, A second motor 32, a third motor 33, a right clamping plate 34, a left clamping plate 35, a rotating shaft 36, a second movable rod 37, a two-way threaded rod 38 and a clamping seat 39, the second motor 32 is fixedly installed on the left side of the clamping seat 39, the two-way threaded rod 38 is fixedly connected with the output end of the second motor 32, the first movable rod 31 and the second movable rod 37 are in threaded connection with the outer surface of the two-way threaded rod 38, the rotating shaft 36 is movably connected with the upper end of the right side of the second movable rod 37 through a bearing, the left clamping plate 35 is movably connected with the right side of the rotating shaft 36 through a bearing, the third motor 33 is fixedly installed on the upper end of the right side of the first movable rod 31, the right clamping plate 34 is fixedly connected with the output end of the third motor 33, the second motor 32 is opened to rotate through the PLC controller 4 under the action of clamping and rotating the rotating mechanism 3, the second, when first movable rod 31 and the motion of second movable rod 37, under the cooperation of right splint 34 and left splint 35, the realization carries out the ability that presss from both sides tightly to the commutator idiosome, open third motor 33 through PLC controller 4, third motor 33 pivoted drives right splint 34 simultaneously and rotates, in the time of right splint 34 pivoted, it rotates to drive left splint 35 synchronous under the cooperation of pivot 36 and the commutator idiosome that centre gripping, thereby the realization is to the commutator idiosome ability of pressing from both sides tight rotation, the left lower extreme fixed mounting of support frame 5 has PLC controller 4, and PLC controller 4's output passes through wire and first motor 12, second motor 32, third motor 33, the input electric connection of pump machine 13 and hydraulic telescoping rod 16.

When the commutator blank clamping device is used, under the action of the clamping and rotating mechanism 3, the second motor 32 is opened to rotate through the PLC controller 4, the second motor 32 can drive the first movable rod 31 and the second movable rod 37 to move inwards while rotating, the first movable rod 31 and the second movable rod 37 can drive the commutator blank to clamp under the matching of the right clamping plate 34 and the left clamping plate 35 while moving, the third motor 33 is opened through the PLC controller 4, the right clamping plate 34 is driven to rotate while rotating the third motor 33, the left clamping plate 35 is driven to synchronously rotate under the matching of the rotating shaft 36 and the clamped commutator blank while rotating the right clamping plate 34, so that the commutator blank can be clamped and rotated, when the first motor 12 is opened to rotate through the PLC controller 4, the first motor 12 drives the first movable sleeve 8 and the second movable sleeve 9 to simultaneously move while rotating, and when the first movable sleeve 8 is positioned at the upper end of the clamping and rotating mechanism 3, the PLC controller 4 closes the first motor 12, then, the PLC controller 4 controls the hydraulic telescopic rod 16 to extend out, the hydraulic telescopic rod 16 extends out and simultaneously drives the movable plate 17 to move, the movable plate 17 moves and simultaneously drives the grinding plate 19 to move downwards and contact with the surface of a rotating commutator blank, so that the surface rust removal capability is realized, the hard collision capability when the bottom of the grinding plate 19 is contacted with the surface of the commutator blank is avoided under the action of the spring 18 and the movable guide rod 15, after grinding is finished, the PLC controller 4 controls the hydraulic telescopic rod 16 to retract, then, the PLC controller 4 opens the first motor 12 again to rotate, when the second movable sleeve 9 is positioned right above the clamping rotating mechanism 3, the PLC controller 4 closes the first motor 12, and simultaneously, the pump 13 is opened, the pump 13 conveys the anticorrosive paint in the anticorrosive paint box 14 to the liquid collecting plate 10 through a pipeline, the spray nozzle 11 sprays the paint to realize the capability of carrying out anticorrosive treatment on the rotating commutator blank, after the paint spraying is finished, the PLC 4 closes the pump machine 13 and the third motor 33, and through the cooperation of the above structures, the problems that the prior commutator blank is separately treated during rust removal and anticorrosive treatment, the treatment workload is increased, and the working efficiency is reduced are solved.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a commutator billet rust cleaning anticorrosive treatment device, includes bottom plate (1), its characterized in that: the top fixedly connected with support frame (5) of bottom plate (1), the upper end fixed mounting on support frame (5) right side has first motor (12), the output fixedly connected with one-way threaded rod (7) of first motor (12), the surface threaded connection of one-way threaded rod (7) has first movable sleeve (8) and second movable sleeve (9), the bottom fixedly connected with mount (6) of first movable sleeve (8), the lower extreme fixedly connected with anticorrosive paint workbin (14) on support frame (5) right side, the left end fixed mounting at anticorrosive paint workbin (14) top has pump machine (13), the inlet end of pump machine (13) extends to the bottom of anticorrosive paint workbin (14) inner chamber through the pipeline, the play liquid end of pump machine (13) has collecting plate (10) through the pipeline intercommunication, the bottom fixed mounting of collecting plate (10) has shower nozzle (11), the middle end fixed mounting at bottom plate (1) top has clamping and rotating mechanism (3), clamping and rotating mechanism (3) includes first movable rod (31), second motor (32), third motor (33), right splint (34), left splint (35), pivot (36), second movable rod (37), two-way threaded rod (38) and presss from both sides tight seat (39).

2. The rust removing and corrosion preventing treatment device for the commutator blank as claimed in claim 1, which is characterized in that: the left side fixed mounting who presss from both sides tight seat (39) has second motor (32), the output fixedly connected with two-way threaded rod (38) of second motor (32), the surface threaded connection of two-way threaded rod (38) has first movable rod (31) and second movable rod (37), there is pivot (36) upper end on second movable rod (37) right side through bearing swing joint, there is left splint (35) on the right side of pivot (36) through bearing swing joint, the upper end fixed mounting on first movable rod (31) right side has third motor (33), the output fixedly connected with right splint (34) of third motor (33).

3. The rust removing and corrosion preventing treatment device for the commutator blank as claimed in claim 1, which is characterized in that: the left end and the right end of the bottom plate (1) are fixedly connected with four supporting legs (2), and the bottom of each supporting leg (2) is fixedly connected with an anti-slip block.

4. The rust removing and corrosion preventing treatment device for the commutator blank as claimed in claim 1, which is characterized in that: the utility model discloses a hydraulic drive grinding machine, including mount (6), mount (6) inboard top fixed mounting has hydraulic telescoping rod (16), the end fixedly connected with fly leaf (17) that stretches out of hydraulic telescoping rod (16), the internal surface swing joint at both ends has movable guide bar (15) about fly leaf (17), the surface cover of activity guide bar (15) lower extreme is equipped with spring (18), the bottom fixedly connected with grinding plate (19) of activity guide bar (15).

5. The rust removing and corrosion preventing treatment device for the commutator blank as claimed in claim 1, which is characterized in that: the left lower extreme fixed mounting of support frame (5) has PLC controller (4), and the output of PLC controller (4) passes through the wire and the input electric connection of first motor (12), second motor (32), third motor (33), pump machine (13) and hydraulic telescoping rod (16).