CN212371426U - Welding device for manufacturing diamond cutter - Google Patents

Welding device for manufacturing diamond cutter Download PDF

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Publication number
CN212371426U
CN212371426U CN202020701064.5U CN202020701064U CN212371426U CN 212371426 U CN212371426 U CN 212371426U CN 202020701064 U CN202020701064 U CN 202020701064U CN 212371426 U CN212371426 U CN 212371426U
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China
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welding
pneumatic
pneumatic cylinder
cutter
turntable
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CN202020701064.5U
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Chinese (zh)
Inventor
李子坚
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Jiangsu Shuangshili Precision Cutter Co ltd
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Jiangsu Shuangshili Precision Cutter Co ltd
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Abstract

The utility model discloses a welding set that diamond cutter made, remove frame, welding mechanism including cutter rotary fixture, control panel, welding, cutter rotary fixture left side is provided with the control panel, cutter rotary fixture rear portion is provided with the frame is removed in the welding, the welding removes a sub-unit connection welding mechanism. Has the advantages that: the clamping and the alignment of the tool bit and the tool body are realized through the tool rotating clamp, the relative position is ensured to be stable, the machining precision is improved, the welding efficiency is improved, the welding mechanism is moved and carried through the welding moving frame, the welding track is accurately controlled, the flexibility of a welding head is ensured, the welding precision and the welding quality are ensured, the tool bit and the tool body are welded through the welding mechanism, and the welding uniformity and the welding quality are ensured.

Description

Welding device for manufacturing diamond cutter
Technical Field
The utility model relates to a welding set field especially relates to the welding set that diamond cutter made.
Background
The diamond cutter is an ideal material for abrasive materials and cutting tools, but single crystal diamond has extremely high brittleness and cannot adapt to a processing environment with high strength or high impact load, when a cutter is selected for processing, the cutter is generally expected to have high hardness to ensure good wear resistance and good toughness to prevent the cutter from cracking, in the prior art, a diamond cutter head and a cylindrical alloy cutter body in a welding type cutter are symmetrically adjusted manually, the defect that the cutter cannot be accurately positioned exists, the precision of the cutter is influenced, batch stable welding production is difficult to realize, a cutter body adopts a split structure, because the cutter bodies and the cutter heads made of two different materials are welded, and the original welding is manually carried out by argon arc welding, the welding method has low efficiency and unstable welding performance, and has the defects that the cutter is inconvenient to mount, the relative position of the cutter blade and the cutter body is uncertain after being heated, Uneven heating, unstable welding quality, high rejection rate, large rework amount and the like.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a welding set that diamond cutter made in order to solve above-mentioned problem.
The utility model discloses a following technical scheme realizes above-mentioned purpose:
welding set that diamond cutter made, including cutter rotary fixture, control panel, welding removal frame, welding mechanism, cutter rotary fixture left side is provided with the control panel, cutter rotary fixture rear portion is provided with the welding removal frame, the welding removal frame sub-unit connection welding mechanism.
Preferably, the cutter rotary fixture includes coaxial toothholder, the blade carousel is connected on coaxial toothholder upper portion left side, the blade anchor clamps are connected on blade carousel upper portion, the tool bit carousel is connected on coaxial toothholder right side upper portion, tool bit carousel upper portion connection tool bit anchor clamps, motor reducer is connected on coaxial toothholder right side, driving motor is connected on the motor reducer right side, coaxial toothholder passes through gear connection the blade carousel, the blade carousel passes through bolted connection the blade anchor clamps, coaxial toothholder passes through gear connection the tool bit carousel, the tool bit carousel passes through bolted connection the tool bit anchor clamps, coaxial toothholder passes through gear connection the motor reducer, motor reducer passes through gear connection driving motor.
Preferably, the welding moving frame comprises a support, the upper part of the support is connected with a support plate, the rear side of the support plate is connected with a first pneumatic cylinder, the front part of the first pneumatic cylinder is connected with a first pneumatic push rod, the rear side of the first pneumatic cylinder is connected with a first pneumatic pipeline, the front part of the support plate is connected with a sliding track, the inner side of the sliding track is connected with a moving plate, the upper part of the moving plate is connected with a second pneumatic cylinder, the lower part of the second pneumatic cylinder is connected with a second pneumatic push rod, the upper part of the second pneumatic cylinder is connected with a second pneumatic pipeline, the rear lower part of the second pneumatic pipeline is connected with a pneumatic pump, the support is connected with the support plate through welding, the support plate is connected with the first pneumatic cylinder through bolts, the first pneumatic cylinder is connected with the first pneumatic push rod in a sliding manner, the first pneumatic cylinder is connected with the first pneumatic pipeline through bolts, and, the sliding track is connected with the moving plate in a sliding mode, the moving plate is connected with the second pneumatic cylinder through bolts, the second pneumatic cylinder is connected with the second pneumatic push rod in a sliding mode, the second pneumatic cylinder is connected with the second pneumatic pipeline through bolts, and the second pneumatic pipeline is connected with the pneumatic pump through bolts.
Preferably, the welding mechanism comprises a laser power supply, the front part of the laser power supply is connected with a laser cable, the left side of the laser cable is connected with a laser welding head, and the laser welding head is connected with the laser power supply through the laser cable.
Preferably, the welding mechanism comprises an electromagnetic coil power supply, the front part of the electromagnetic coil power supply is connected with an electromagnetic cable, the left side of the electromagnetic cable is connected with an electromagnetic welding coil, and the electromagnetic welding coil is connected with the electromagnetic coil power supply through the electromagnetic cable.
Has the advantages that: the clamping and the alignment of the tool bit and the tool body are realized through the tool rotating clamp, the relative position is ensured to be stable, the machining precision is improved, the welding efficiency is improved, the welding mechanism is moved and carried through the welding moving frame, the welding track is accurately controlled, the flexibility of a welding head is ensured, the welding precision and the welding quality are ensured, the tool bit and the tool body are welded through the welding mechanism, and the welding uniformity and the welding quality are ensured.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.
Fig. 1 is a first perspective view of a welding device example 1 for manufacturing a diamond tool according to the present invention;
fig. 2 is a second perspective view of a welding device of example 1 for manufacturing a diamond tool according to the present invention;
fig. 3 is a third perspective view of a welding device of example 1 for manufacturing a diamond cutter according to the present invention;
fig. 4 is a perspective view of a welding apparatus of example 2 for manufacturing a diamond tool according to the present invention.
The reference numerals are explained below:
1. a tool rotating jig; 2. a control panel; 3. welding the movable frame; 4. a welding mechanism; 101. a coaxial tooth holder; 102. a blade turntable; 103. a blade holder; 104. a tool bit turntable; 105. a tool bit holder; 106. a drive motor; 107. a motor reducer; 301. a support; 302. a support plate; 303. a first pneumatic cylinder; 304. A first pneumatic push rod; 305. a first pneumatic conduit; 306. a sliding track; 307. moving the plate; 308. a second pneumatic cylinder; 309. a second pneumatic push rod; 310. a second pneumatic conduit; 311. a pneumatic pump; 401. a laser power supply; 402. a laser cable; 403. a laser welding head; 404. an electromagnetic coil power supply; 405. an electromagnetic cable; 406. and (6) electromagnetically welding the coil.
Detailed Description
The present invention will be further explained with reference to the accompanying drawings:
in the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are used merely for convenience of description and for simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
Example 1
As shown in fig. 1, 2 and 3, the welding device for manufacturing the diamond tool comprises a tool rotating clamp 1, a control plate 2, a welding moving frame 3 and a welding mechanism 4, wherein the control plate 2 is arranged on the left side of the tool rotating clamp 1, the welding moving frame 3 is arranged on the rear portion of the tool rotating clamp 1, and the welding mechanism 4 is connected to the lower portion of the welding moving frame 3.
Preferably, the tool rotating fixture 1 comprises a coaxial toothholder 101, the left side of the upper part of the coaxial toothholder 101 is connected with a tool body turntable 102, the upper part of the tool body turntable 102 is connected with a tool body fixture 103, the upper part of the right side of the coaxial toothholder 101 is connected with a tool bit turntable 104, the upper part of the tool bit turntable 104 is connected with a tool bit fixture 105, the right side of the coaxial toothholder 101 is connected with a motor reducer 107, the right side of the motor reducer 107 is connected with a driving motor 106, the coaxial toothholder 101 is connected with the tool body turntable 102 through a gear, the tool body turntable 102 is connected with the tool body fixture 103 through a bolt, the coaxial toothholder 101 is connected with the tool bit turntable 104 through a gear, the tool bit turntable 104 is connected with the tool bit fixture 105 through a bolt, the coaxial toothholder 101 is connected with the motor reducer 107 through a gear, the motor reducer 107 is connected with, the front part of a first pneumatic cylinder 303 is connected with a first pneumatic push rod 304, the back side of the first pneumatic cylinder 303 is connected with a first pneumatic pipeline 305, the front part of a support plate 302 is connected with a sliding track 306, the inner side of the sliding track 306 is connected with a moving plate 307, the upper part of the moving plate 307 is connected with a second pneumatic cylinder 308, the lower part of the second pneumatic cylinder 308 is connected with a second pneumatic push rod 309, the upper part of the second pneumatic cylinder 308 is connected with a second pneumatic pipeline 310, the back lower part of the second pneumatic pipeline 310 is connected with a pneumatic pump 311, a bracket 301 is connected with the support plate 302 through welding, the support plate 302 is connected with the first pneumatic cylinder 303 through bolts, the first pneumatic cylinder 304 is connected with the first pneumatic cylinder 303 in a sliding way, the first pneumatic cylinder 305 is connected with the first pneumatic pipeline 305 through bolts, the sliding track 306 is connected with the support plate 302 through welding, the sliding track 306 is connected with the moving plate 307 in a sliding way, the second pneumatic cylinder 308 is connected with a second pneumatic pipeline 310 through bolts, the second pneumatic pipeline 310 is connected with a pneumatic pump 311 through bolts, the welding mechanism 4 comprises a laser power source 401, the front part of the laser power source 401 is connected with a laser cable 402, the left side of the laser cable 402 is connected with a laser welding head 403, and the laser welding head 403 is connected with the laser power source 401 through the laser cable 402.
In the structure, the driving motor 106 drives the coaxial toothholder 101 after being decelerated by the motor reducer 107, the coaxial toothholder 101 drives the blade turntable 102 and the tool bit turntable 104 to rotate reversely at the same speed, the blade clamp 103 and the tool bit clamp 105 place a blade and ensure alignment of the blade and the tool bit, the first pneumatic cylinder 303 pushes the first pneumatic push rod 304 to control the horizontal position of the moving plate 307, the second pneumatic cylinder 308 pushes the second pneumatic push rod 309 to complete lifting, the pneumatic pump 311 drives the pneumatic cylinder through the first pneumatic pipeline 305 and the second pneumatic pipeline 310, and the laser power source 401 supplies power to the laser welding head 403 through the laser cable 402 to complete laser welding.
Example 2
As shown in fig. 4, the welding device for manufacturing the diamond tool comprises a tool rotating fixture 1, a control panel 2, a welding moving frame 3 and a welding mechanism 4, wherein the control panel 2 is arranged on the left side of the tool rotating fixture 1, the welding moving frame 3 is arranged on the rear portion of the tool rotating fixture 1, and the welding mechanism 4 is connected to the lower portion of the welding moving frame 3.
Preferably, the tool rotating fixture 1 comprises a coaxial toothholder 101, the left side of the upper part of the coaxial toothholder 101 is connected with a tool body turntable 102, the upper part of the tool body turntable 102 is connected with a tool body fixture 103, the upper part of the right side of the coaxial toothholder 101 is connected with a tool bit turntable 104, the upper part of the tool bit turntable 104 is connected with a tool bit fixture 105, the right side of the coaxial toothholder 101 is connected with a motor reducer 107, the right side of the motor reducer 107 is connected with a driving motor 106, the coaxial toothholder 101 is connected with the tool body turntable 102 through a gear, the tool body turntable 102 is connected with the tool body fixture 103 through a bolt, the coaxial toothholder 101 is connected with the tool bit turntable 104 through a gear, the tool bit turntable 104 is connected with the tool bit fixture 105 through a bolt, the coaxial toothholder 101 is connected with the motor reducer 107 through a gear, the motor reducer 107 is connected with, the front part of a first pneumatic cylinder 303 is connected with a first pneumatic push rod 304, the back side of the first pneumatic cylinder 303 is connected with a first pneumatic pipeline 305, the front part of a support plate 302 is connected with a sliding track 306, the inner side of the sliding track 306 is connected with a moving plate 307, the upper part of the moving plate 307 is connected with a second pneumatic cylinder 308, the lower part of the second pneumatic cylinder 308 is connected with a second pneumatic push rod 309, the upper part of the second pneumatic cylinder 308 is connected with a second pneumatic pipeline 310, the back lower part of the second pneumatic pipeline 310 is connected with a pneumatic pump 311, a bracket 301 is connected with the support plate 302 through welding, the support plate 302 is connected with the first pneumatic cylinder 303 through bolts, the first pneumatic cylinder 304 is connected with the first pneumatic cylinder 303 in a sliding way, the first pneumatic cylinder 305 is connected with the first pneumatic pipeline 305 through bolts, the sliding track 306 is connected with the support plate 302 through welding, the sliding track 306 is connected with the moving plate 307 in a sliding way, the second pneumatic cylinder 308 is connected with a second pneumatic pipeline 310 through bolts, the second pneumatic pipeline 310 is connected with a pneumatic pump 311 through bolts, the welding mechanism 4 comprises an electromagnetic coil power supply 404, the front part of the electromagnetic coil power supply 404 is connected with an electromagnetic cable 405, the left side of the electromagnetic cable 405 is connected with an electromagnetic welding coil 406, and the electromagnetic welding coil 406 is connected with the electromagnetic coil power supply 404 through the electromagnetic cable 405.
In the structure, the driving motor 106 drives the coaxial gear seat 101 after being decelerated by the motor reducer 107, the coaxial gear seat 101 drives the blade turntable 102 and the tool bit turntable 104 to rotate reversely at the same speed, the blade clamp 103 and the tool bit clamp 105 place a blade and ensure alignment of the blade and the tool bit, the first pneumatic cylinder 303 pushes the first pneumatic push rod 304 to control the horizontal position of the moving plate 307, the second pneumatic cylinder 308 pushes the second pneumatic push rod 309 to complete lifting, the pneumatic pump 311 drives the pneumatic cylinder through the first pneumatic pipeline 305 and the second pneumatic pipeline 310, and the electromagnetic coil power supply 404 supplies power through the electromagnetic cable 405 to the electromagnetic welding coil 406 to complete electromagnetic induction welding.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (5)

1. Welding set that diamond cutter made, its characterized in that: including cutter rotary fixture (1), control panel (2), welding removal frame (3), welding mechanism (4), cutter rotary fixture (1) left side is provided with control panel (2), cutter rotary fixture (1) rear portion is provided with welding removal frame (3), welding removal frame (3) sub-unit connection welding mechanism (4).
2. The welding device for diamond tool manufacturing according to claim 1, wherein: the cutter rotary clamp (1) comprises a coaxial tooth holder (101), a cutter body turntable (102) is connected to the left side of the upper portion of the coaxial tooth holder (101), the cutter body clamp (103) is connected to the upper portion of the cutter body turntable (102), a cutter head turntable (104) is connected to the upper portion of the right side of the coaxial tooth holder (101), a cutter head clamp (105) is connected to the upper portion of the cutter head turntable (104), a motor reducer (107) is connected to the right side of the coaxial tooth holder (101), a driving motor (106) is connected to the right side of the motor reducer (107), the coaxial tooth holder (101) is connected with the cutter body turntable (102) through a gear, the cutter head turntable (103) is connected with the cutter body turntable (102) through a bolt, the coaxial tooth holder (101) is connected with the cutter head turntable (104) through a gear, the cutter head clamp (105) is connected with the turntable (104) through a bolt, the coaxial tooth holder, the motor reducer (107) is connected with the driving motor (106) through a gear.
3. The welding device for diamond tool manufacturing according to claim 1, wherein: the welding moving frame (3) comprises a support (301), a support plate (302) is connected to the upper portion of the support (301), a first pneumatic cylinder (303) is connected to the rear side of the support plate (302), a first pneumatic push rod (304) is connected to the front portion of the first pneumatic cylinder (303), a first pneumatic pipeline (305) is connected to the rear side of the first pneumatic cylinder (303), a sliding track (306) is connected to the front portion of the support plate (302), a moving plate (307) is connected to the inner side of the sliding track (306), a second pneumatic cylinder (308) is connected to the upper portion of the moving plate (307), a second pneumatic push rod (309) is connected to the lower portion of the second pneumatic cylinder (308), a second pneumatic pipeline (310) is connected to the upper portion of the second pneumatic cylinder (308), a pneumatic pump (311) is connected to the lower portion of the rear side of the second pneumatic pipeline (310), and the support (301) is connected to the support, the supporting plate (302) is connected with the first pneumatic cylinder (303) through a bolt, the first pneumatic cylinder (303) is connected with the first pneumatic push rod (304) in a sliding mode, the first pneumatic cylinder (303) is connected with the first pneumatic pipeline (305) through a bolt, the sliding track (306) is connected with the supporting plate (302) through welding, the sliding track (306) is connected with the moving plate (307) in a sliding mode, the moving plate (307) is connected with the second pneumatic cylinder (308) through a bolt, the second pneumatic cylinder (308) is connected with the second pneumatic push rod (309) in a sliding mode, the second pneumatic cylinder (308) is connected with the second pneumatic pipeline (310) through a bolt, and the second pneumatic pipeline (310) is connected with the pneumatic pump (311) through a bolt.
4. The welding device for diamond tool manufacturing according to claim 1, wherein: the welding mechanism (4) comprises a laser power supply (401), a laser cable (402) is connected to the front of the laser power supply (401), a laser welding head (403) is connected to the left side of the laser cable (402), and the laser welding head (403) is connected with the laser power supply (401) through the laser cable (402).
5. The welding device for diamond tool manufacturing according to claim 1, wherein: the welding mechanism (4) comprises an electromagnetic coil power supply (404), an electromagnetic cable (405) is connected to the front portion of the electromagnetic coil power supply (404), an electromagnetic welding coil (406) is connected to the left side of the electromagnetic cable (405), and the electromagnetic welding coil (406) is connected with the electromagnetic coil power supply (404) through the electromagnetic cable (405).
CN202020701064.5U 2020-04-30 2020-04-30 Welding device for manufacturing diamond cutter Active CN212371426U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202020701064.5U CN212371426U (en) 2020-04-30 2020-04-30 Welding device for manufacturing diamond cutter

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202020701064.5U CN212371426U (en) 2020-04-30 2020-04-30 Welding device for manufacturing diamond cutter

Publications (1)

Publication Number Publication Date
CN212371426U true CN212371426U (en) 2021-01-19

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Application Number Title Priority Date Filing Date
CN202020701064.5U Active CN212371426U (en) 2020-04-30 2020-04-30 Welding device for manufacturing diamond cutter

Country Status (1)

Country Link
CN (1) CN212371426U (en)

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