CN212357622U - Low bath ratio dyeing apparatus - Google Patents
Low bath ratio dyeing apparatus Download PDFInfo
- Publication number
- CN212357622U CN212357622U CN202020657047.6U CN202020657047U CN212357622U CN 212357622 U CN212357622 U CN 212357622U CN 202020657047 U CN202020657047 U CN 202020657047U CN 212357622 U CN212357622 U CN 212357622U
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- spraying
- plate
- floating
- wall
- dye
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- 238000004043 dyeing Methods 0.000 title claims abstract description 33
- 238000005507 spraying Methods 0.000 claims abstract description 89
- 239000004744 fabric Substances 0.000 claims abstract description 23
- 239000007921 spray Substances 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 239000000975 dye Substances 0.000 description 35
- 230000000694 effects Effects 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- 230000003139 buffering effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000010016 exhaust dyeing Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
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- Treatment Of Fiber Materials (AREA)
Abstract
The utility model provides a low bath ratio dyeing apparatus, including dye box, sprinkler structure and floating mechanism, dye box's roof opening, dye box in be equipped with first rotation roller spare, second rotation roller spare and third rotation roller spare along surface fabric direction of transfer in proper order, sprinkler structure including spraying the frame and spraying the cavity, floating mechanism including floating the frame, floating the cylinder, go up set-square and lower set-square. The utility model has the advantages that: the spraying mechanism is convenient for spraying the dye in the dye box to the upper surface of the fabric, so that the upper surface of the fabric can be fully dyed, and the plurality of rotating rollers can fully dye the lower surface of the fabric; the sponge on the upper triangular plate and the lower triangular plate can be used for smearing redundant dye after the upper surface and the lower surface of the fabric are dyed, so that the redundant dye can conveniently flow into the dye box, and the dye is saved and has high production efficiency.
Description
Technical Field
The utility model belongs to the technical field of the surface fabric dyeing, especially, relate to a low bath ratio dyeing apparatus.
Background
The bath ratio is the term of textile dyeing and finishing, and refers to the mass ratio of the dye liquor prepared during dip dyeing or exhaust dyeing to the dyed materials. In consideration of environmental protection and production cost saving, the urgent need in the textile dyeing industry is to improve the bath ratio and reduce the use amount of dye, while the traditional dyeing machine has the defects of large bath ratio, high pollution discharge, low efficiency and the like.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a simple structure, can improve the bath ratio, reduce the use amount of dyeing liquor and can carry out the low bath ratio dyeing apparatus that fully dyes to the surface fabric simultaneously, be particularly suitable for being used for novel production process that the super gentle surface fabric of washing entirely of plain color.
The technical scheme of the utility model is that: a low bath ratio dyeing device comprises a dyeing box, a spraying mechanism and a floating mechanism;
the dyeing box is characterized in that the top wall of the dyeing box is provided with an opening, a first rotating roller part, a second rotating roller part and a third rotating roller part are sequentially arranged in the dyeing box along the fabric conveying direction, the first rotating roller part, the second rotating roller part and the third rotating roller part are of the same structure, the first rotating roller part comprises a rotating roller and a gear, the front end and the rear end of the rotating roller are respectively connected with the front wall and the rear wall of the dyeing box through a rotating front shaft and a rotating rear shaft, the rear end of the rotating rear shaft penetrates through a rotating perforation on the rear wall of the dyeing box and is connected with the front side of the gear, the gear of the first rotating roller part, the gear of the second rotating roller part and the gear of the third rotating roller part are connected through a chain, and the rear side of the gear of the first rotating roller part is connected with an output shaft of a rotating motor;
the spraying mechanism comprises a spraying frame and a spraying cavity, the spraying frame comprises a spraying front plate, a spraying rear plate and a spraying top plate, the lower ends of the spraying front plate and the spraying rear plate are respectively connected with the upper ends of the front wall and the rear wall of the dye box, the spraying top plate is arranged between the upper ends of the spraying front plate and the spraying rear plate, and the front wall and the rear wall of the spraying cavity are respectively connected with the spraying front plate and the spraying rear plate;
the right side of the bottom wall of the dye box is provided with a circulating outlet, the circulating outlet is connected with one end of a first connecting pipe, the other end of the first connecting pipe is connected with an inlet of a pump, an outlet of the pump is connected with one end of a second connecting pipe, the other end of the second connecting pipe penetrates through a spraying perforation on a spraying top plate and is connected with a spraying inlet on the upper wall of a spraying cavity, the lower wall of the spraying cavity is provided with a plurality of spraying holes, the spraying holes are connected with one end of a spraying pipe, and the other end of the spraying pipe is connected with a spray head;
the floating mechanism is arranged on the right side of the third rotating roller piece and comprises a floating frame, a floating cylinder, an upper triangular plate and a lower triangular plate, the floating frame comprises a floating front plate, a floating rear plate and a floating top plate, the lower ends of the floating front plate and the floating rear plate are respectively connected with the upper ends of the front wall and the rear wall of the dye box, a floating top plate is arranged between the upper ends of the floating front plate and the floating rear plate, the upper end of the floating cylinder is connected with the lower surface of the floating top plate, the piston rod of the floating cylinder is connected with the upper surface of the connecting transverse plate, the upper ends of the front supporting rod and the rear supporting rod are respectively connected with the lower end of the connecting transverse plate, the lower extreme of preceding branch and back branch link to each other with both sides around the upper end of last set-square respectively, the front end and the rear end of lower set-square link to each other with the antetheca and the back wall inboard of dyestuff case respectively, and establish under last set-square.
Further, both ends are equipped with left branch fagging and right branch fagging respectively about the diapire of dyestuff case, the pump establish and put the board upper end, the right-hand member of putting the board link to each other with the left end of right branch fagging.
Furthermore, the rotating rollers are provided with hairbrushes.
Furthermore, the spraying cavity is arranged above the middle position of the second rotating roller piece and the third rotating roller piece.
Furthermore, sponge wipers are respectively arranged on the lower surface of the upper triangular plate and the upper surface of the lower triangular plate.
Furthermore, the lower end of the rotating roller is arranged close to the bottom wall of the dye box.
Further, the second connecting pipe is fixed in the spraying through hole.
Furthermore, an auxiliary pump is also arranged on the second connecting pipe.
Further, buffer rollers are arranged among the upper triangular plate, the lower triangular plate and the rotating rollers of the third rotating roller piece.
The utility model has the advantages and positive effects that: by adopting the technical scheme, the spraying mechanism is convenient for spraying the dye in the dye box to the upper surface of the fabric, so that the upper surface of the fabric can be conveniently and fully dyed, and the plurality of rotating rollers can fully dye the lower surface of the fabric; the sponge on the upper triangular plate and the lower triangular plate can be used for smearing redundant dye after the upper surface and the lower surface of the fabric are dyed, so that the redundant dye can conveniently flow into the dye box, and the dye is saved and has high production efficiency.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
In the figure:
1. dye box 2, rotating roller 3 and spraying cavity
4. Spraying back plate 5, first connecting pipe 6 and pump
7. Second connecting pipe 8, spray pipe 9, floating cylinder
10. Upper triangle 11, floating back plate 12, connecting transverse plate
13. Front support rod 14, left support plate 15 and right support plate
16. Sponge wiper
Detailed Description
As shown in figure 1, the technical proposal of the utility model is a dyeing device with low bath ratio, which comprises a dyeing box 1, a spraying mechanism and a floating mechanism;
dye box 1's roof opening, dye box 1 in be equipped with first rotation roller spare, second rotation roller spare and third rotation roller spare along surface fabric direction of transfer in proper order, first rotation roller spare, second rotation roller spare and third rotation roller spare structure the same, first rotation roller spare include live-rollers 2 and gear, live-rollers 2 around both ends link to each other with dye box 1's antetheca and back wall through rotating the front axle and rotating the back axle respectively, the rear end of rotation back axle pass the rotation perforation on dye box 1 back wall, and link to each other with the front side of gear, first rotation roller spare's gear, second rotation roller spare's gear and third rotate roller spare's gear and link to each other through the chain, first rotation roller spare's gear's rear side link to each other with the output shaft that rotates the motor, under the drive that rotates the motor, first rotation roller spare, The second rotating roller and the third rotating roller rotate, so that the electric power is saved;
the spraying mechanism comprises a spraying frame and a spraying cavity body 3, the spraying frame comprises a spraying front plate, a spraying rear plate 4 and a spraying top plate, the lower ends of the spraying front plate and the spraying rear plate 4 are respectively connected with the upper ends of the front wall and the rear wall of the dye box 1, the spraying top plate is arranged between the upper ends of the spraying front plate and the spraying rear plate 4, and the front wall and the rear wall of the spraying cavity body 3 are respectively connected with the spraying front plate and the spraying rear plate 4;
a circulating outlet is arranged on the right side of the bottom wall of the dye box 1, the circulating outlet is connected with one end of a first connecting pipe 5, the other end of the first connecting pipe 5 is connected with an inlet of a pump 6, an outlet of the pump 6 is connected with one end of a second connecting pipe 7, the other end of the second connecting pipe 7 penetrates through a spraying perforation on a spraying top plate and is connected with a spraying inlet on the upper wall of a spraying cavity 3, a plurality of spraying holes are arranged on the lower wall of the spraying cavity 3, the spraying holes are connected with one end of a spraying pipe 8, and the other end of the spraying pipe 8 is connected with a spray head;
the floating mechanism is arranged on the right side of the third rotating roller piece and comprises a floating frame, a floating cylinder 9, an upper triangular plate 10 and a lower triangular plate, the floating frame comprises a floating front plate, a floating rear plate 11 and a floating top plate, the lower ends of the floating front plate and the floating rear plate 11 are respectively connected with the upper ends of the front wall and the rear wall of the dye box 1, the floating top plate is arranged between the upper ends of the floating front plate and the floating rear plate 11, the upper end of the floating cylinder 9 is connected with the lower surface of the floating top plate, a piston rod of the floating cylinder 9 is connected with the upper surface of the connecting transverse plate 12, the upper ends of the front support rod 13 and the rear support rod are respectively connected with the lower end of the connecting transverse plate 12, the lower ends of the front support rod 13 and the rear support rod are respectively connected with the front side and the rear side of the upper end of the upper triangular plate 10, the front end and the rear end of the lower triangular plate are respectively connected with the inner sides of the front wall and the rear wall of the dye box 1, and is provided right below the upper triangle 10.
In this embodiment, both ends are equipped with left branch fagging 14 and right branch fagging 15 respectively about the diapire of dye box 1, suction pump 6 establish and put the board upper end at, the right-hand member of putting the board and link to each other with the left end of right branch fagging 15.
In this embodiment, the rotating roller 2 on all be equipped with the brush, conveniently carry out abundant dyeing to the surface fabric lower surface.
In this embodiment, the spraying chamber 3 is disposed above the middle position of the second rotating roller and the third rotating roller.
In this embodiment, the sponge wipers 16 are respectively disposed on the lower surface of the upper triangle 10 and the upper surface of the lower triangle. And the redundant dye dyed on the upper surface and the lower surface of the fabric is smoothed, so that the redundant dye can conveniently flow into the dyeing box 1, and the dye is further saved.
In this embodiment, the lower extreme of live-rollers 2 be close to the setting of 1 diapire of dye box, can use more fully to the dyestuff in the dye box 1, save the dyestuff, avoid extravagant.
In this embodiment, the second connecting pipe 7 is fixed in the spraying through hole.
In this embodiment, the second connection pipe 7 is further provided with an auxiliary pump, so that the dye can be conveniently sprayed out from each spraying pipe.
In this embodiment, a buffer roller is arranged between the upper triangular plate 10, the lower triangular plate and the rotating roller 2 of the third rotating roller piece, so as to buffer the fabric.
The working process of the example is as follows: during the use, the motor rotates in the start, start pump 6, adjust and go up the distance between set-square 10 and the set-square down, the cloth passes through first rotation roller spare in proper order, the second rotates on the live-rollers 2 of roller spare and third rotation roller spare, when the spraying mechanism, spray the dyestuff on the upper surface of cloth, every live-rollers 2 realizes the dyeing to the lower surface of cloth, then enter into floating mechanism, go up the set-square 10 and realize the floating effect to the cloth with set-square down, wherein go up set-square 10, there is the buffer roll down between the live-rollers 2 of set-square and third rotation roller spare, play the effect to the surface fabric buffering.
While one embodiment of the present invention has been described in detail, the description is only a preferred embodiment of the present invention, and should not be considered as limiting the scope of the present invention. All the equivalent changes and improvements made according to the application scope of the present invention should still fall within the patent coverage of the present invention.
Claims (9)
1. A low bath ratio dyeing apparatus is characterized in that: including dye box, spraying mechanism and floating mechanism, dye box's roof opening, dye box in be equipped with first rotation roller spare, second rotation roller spare and third rotation roller spare along surface fabric direction of transfer in proper order, first rotation roller spare, second rotation roller spare and third rotation roller spare structure the same, first rotation roller spare include live-rollers and gear, the live-rollers around both ends link to each other with dye box's antetheca and back wall through rotating the front axle and rotating the rear axle respectively, the rear end of rotation rear axle pass the rotation perforation on the dye box back wall, and link to each other with the front side of gear, second rotation roller spare of first rotation roller spare and the gear of third rotation roller spare pass through the chain and link to each other, the rear side of gear of first rotation roller spare and the output shaft of rotating the motor link to each other, spraying mechanism including spraying the frame and spraying the cavity, the spraying frame comprises a spraying front plate, a spraying rear plate and a spraying top plate, the lower ends of the spraying front plate and the spraying rear plate are respectively connected with the upper ends of the front wall and the rear wall of the dye box, the spraying top plate is arranged between the upper ends of the spraying front plate and the spraying rear plate, the front wall and the rear wall of the spraying cavity are respectively connected with the spraying front plate and the spraying rear plate, the right side of the bottom wall of the dye box is provided with a circulating outlet, the circulating outlet is connected with one end of a first connecting pipe, the other end of the first connecting pipe is connected with an inlet of a pump, an outlet of the pump is connected with one end of a second connecting pipe, the other end of the second connecting pipe penetrates through a spraying perforation on the spraying top plate and is connected with a spraying inlet on the upper wall of the spraying cavity, the lower wall of the spraying cavity is provided with a plurality of spraying holes, and the spraying holes are connected with one end of the, the other end of the spray pipe is connected with the spray head, the floating mechanism is arranged on the right side of the third rotating roller piece and comprises a floating frame, a floating cylinder, an upper triangular plate and a lower triangular plate, the floating frame comprises a floating front plate, a floating rear plate and a floating top plate, the lower ends of the floating front plate and the floating rear plate are respectively connected with the upper ends of the front wall and the rear wall of the dye box, the floating top plate is arranged between the upper ends of the floating front plate and the floating rear plate, the upper end of the floating cylinder is connected with the lower surface of the floating top plate, a piston rod of the floating cylinder is connected with the upper surface of the connecting transverse plate, the upper ends of the front supporting rod and the rear supporting rod are respectively connected with the lower end of the connecting transverse plate, the lower ends of the front supporting rod and the rear supporting rod are respectively connected with the front side and the rear side of the upper end of the upper triangular plate, the front end and the rear end of the lower triangular plate are respectively connected with the inner sides of the front wall and the rear wall of, and is arranged right below the upper triangular plate.
2. The low bath ratio dyeing apparatus according to claim 1, characterized in that: the two ends are equipped with left branch fagging and right branch fagging respectively about the diapire of dyeing case, the suction pump establish and put the board upper end, the right-hand member of putting the board link to each other with the left end of right branch fagging.
3. The low bath ratio dyeing apparatus according to claim 1, characterized in that: the rotating rollers are provided with brushes.
4. The low bath ratio dyeing apparatus according to claim 1, characterized in that: the spraying cavity is arranged above the middle position of the second rotating roller piece and the third rotating roller piece.
5. The low bath ratio dyeing apparatus according to claim 1, characterized in that: sponge wipers are respectively arranged on the lower surface of the upper triangular plate and the upper surface of the lower triangular plate.
6. The low bath ratio dyeing apparatus according to claim 1, characterized in that: the lower end of the rotating roller is arranged close to the bottom wall of the dye box.
7. The low bath ratio dyeing apparatus according to claim 1, characterized in that: the second connecting pipe is fixed in the spraying through hole.
8. The low bath ratio dyeing apparatus according to claim 1, characterized in that: and an auxiliary suction pump is also arranged on the second connecting pipe.
9. The low bath ratio dyeing apparatus according to claim 1, characterized in that: and buffer rollers are arranged among the upper triangular plate, the lower triangular plate and the rotating rollers of the third rotating roller piece.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020657047.6U CN212357622U (en) | 2020-04-26 | 2020-04-26 | Low bath ratio dyeing apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020657047.6U CN212357622U (en) | 2020-04-26 | 2020-04-26 | Low bath ratio dyeing apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212357622U true CN212357622U (en) | 2021-01-15 |
Family
ID=74134152
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020657047.6U Expired - Fee Related CN212357622U (en) | 2020-04-26 | 2020-04-26 | Low bath ratio dyeing apparatus |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212357622U (en) |
-
2020
- 2020-04-26 CN CN202020657047.6U patent/CN212357622U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210115 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |