CN212352972U - Jacketing machine - Google Patents
Jacketing machine Download PDFInfo
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- CN212352972U CN212352972U CN202021015671.2U CN202021015671U CN212352972U CN 212352972 U CN212352972 U CN 212352972U CN 202021015671 U CN202021015671 U CN 202021015671U CN 212352972 U CN212352972 U CN 212352972U
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Abstract
The utility model provides a jacketing machine. The clamping mechanism comprises a workbench, an inner supporting structure arranged on the workbench, a first clamping mechanism and a pushing mechanism; the inner support structure comprises at least two movable sliding struts, and a plurality of sliding struts are combined to perform expansion support on the inner part of one end of the hose; the clamping mechanism I is clamped at the outer side of the sliding support piece and used for fixing the hose; the pushing mechanism is arranged along the axis of the inner supporting structure and used for pushing the hard pipe to be sleeved with the hose fixed on the inner supporting structure. The utility model discloses a but set up inner support structure, clamping mechanism one and pushing mechanism of tensioning, with hose one end suit on the inner support structure of tensioning and through a clamping mechanism centre gripping, pushing mechanism propelling movement hard tube penetrates inner support structure, can realize the automatic registrate between hard tube and the hose, has promoted sheathed tube work efficiency, has alleviateed workman's work load.
Description
Technical Field
The utility model relates to a pipeline registrates the assembly field, concretely relates to jacketing machine.
Background
The handrail on the bus is usually in a form of sleeving an anti-skid hose outside a hard steel pipe, the production demand of the handrail is gradually increased along with the development of public traffic, the steel pipe and the hose of the bus are sleeved by manpower at present, the working efficiency is low, and in the process of sleeving, the friction resistance between the steel pipe and the rubber hose is large, so that the time and the labor are wasted when the workers perform manual sleeving operation, and the production requirement cannot be met; during the process of manual sleeving production, assembly errors are easy to generate, and the consistency of products is not easy to realize.
In view of the above, there is a need for a jacketing machine to solve the problems in the prior art.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a jacketing machine to solve the problem that artifical sleeve pipe is inefficient.
In order to achieve the purpose, the utility model provides a jacketing machine, which comprises a workbench, an inner supporting structure arranged on the workbench, a first clamping mechanism and a pushing mechanism; the inner support structure comprises at least two movable sliding struts, and a plurality of sliding struts are combined to perform expansion support on the inner part of one end of the hose; the clamping mechanism I is clamped at the outer side of the sliding support piece and used for fixing the hose; the pushing mechanism is arranged along the axis of the inner supporting structure and used for pushing the hard pipe to be sleeved with the hose fixed on the inner supporting structure.
Preferably, the outer surface of the sliding support part is sequentially provided with a conical surface and a cylindrical surface along the axis direction of the inner support structure, and the conical surface is positioned at the free end and used for guiding the inner support structure to extend into the hose.
Preferably, the clamping mechanism comprises two slidable clamping blocks; the clamping blocks are provided with semicircular grooves, and the two clamping blocks are combined to clamp the hose sleeved on the inner support structure.
Preferably, the pushing mechanism is provided with a sliding block, and a clamping mechanism II is arranged on the sliding block and used for clamping the hard tube for pushing.
Preferably, a supporting plate is arranged at one end of the pushing mechanism close to the inner supporting structure and used for radially supporting the hard pipe.
Preferably, a jacketing machine further comprises a rigid tube guide; the first end of the hard tube guiding piece is provided with a first round table used for guiding the hard tube to extend into the inner supporting structure and facilitating the hard tube to extend into the hose; a second circular truncated cone is arranged at the second end of the hard tube guide piece and used for extending into the hard tube; and a step is arranged between the first round platform and the second round platform and used for realizing the axial positioning of the hard tube guide piece and the hard tube.
Preferably, a jacketing machine further comprises a lubrication system; the lubricating system comprises a spray ring and a lubricating waterway system connected with the spray ring through a pipeline; the spraying ring is uniformly provided with spraying holes along the inner wall; the spraying ring and the inner supporting structure are arranged concentrically, and the spraying ring is located between the inner supporting structure and the pushing mechanism and used for lubricating the surface of the hard pipe.
Preferably, the jacketing machine further comprises a clamping sliding table; the clamping sliding table is arranged at one end, far away from the inner supporting structure, of the clamping mechanism I; the clamping sliding table comprises a pipeline clamping mechanism and a sliding table base, the pipeline clamping mechanism is connected with the sliding table base through a sliding rail, and the sliding rail is parallel to the axis of the inner supporting structure and used for moving a pipeline which is sleeved by a clamping sleeve.
Preferably, the pipe clamping mechanism comprises a clamping groove and a slidable clamping block arranged opposite to the clamping groove, and an axis of a pipe clamping cavity formed between the clamping groove and the clamping block coincides with an axis of the inner support structure, so as to clamp and release the pipe.
Preferably, the jacketing machine further comprises a positioning stop block capable of moving in the vertical direction, and the positioning stop block is arranged at one end, close to the inner support structure, of the pushing mechanism and used for positioning the movement starting position of the hard pipe.
Use the technical scheme of the utility model, following beneficial effect has:
(1) the utility model discloses in, through setting up inner support structure, clamping mechanism one and pushing mechanism that can the tensioning, with hose one end suit on the inner support structure of tensioning and through a clamping mechanism centre gripping, pushing mechanism propelling movement hard tube penetrates inner support structure, can realize the automatic registrate between hard tube and the hose, has promoted sheathed tube work efficiency, has alleviateed workman's work load.
(2) The utility model discloses in, support the piece through the slip that sets up the slidable tensioning, can prop hose one end from inside big, the hard tube of being convenient for penetrates smoothly.
(3) The utility model discloses in, through setting up adjustable clamping mechanism one, can be in the registrate in-process through the one end of the fixed hose of semicircular groove on the clamp block, registrate to assigned position until the hard tube, prevent that the hose from deviating from interior bearing arrangement to lead to assembly error.
(4) The utility model discloses in, through set up clamping mechanism two on push mechanism's slider, can carry out the centre gripping at the registrate in-process to the hard tube and fix, prevent that relative movement from appearing with the slider at the registrate in-process to assembly error appears.
(5) The utility model discloses in, set up the backup pad through the one end that is close to inner support structure at push mechanism, can radially support the hard tube, prevent that the hard tube from taking place the slope under the action of gravity, can't lead to the sleeve pipe failure with inner support structure is concentric.
(6) The utility model discloses in, through at hard tube one end installation hard tube guide, during the round platform through the hard tube guide gets into inner support structure smoothly, be favorable to leading and penetrating inner support structure to the hard tube.
(7) The utility model discloses in, through set up the spray ring between pushing mechanism and inner supporting structure, can reduce the frictional resistance of hard tube and hose at the registrate in-process to the lubricated liquid of hard tube surface injection, promote sleeve pipe efficiency.
(8) The utility model discloses in, through the one end setting of keeping away from inner support structure at clamping mechanism one and pressing from both sides tight slip table, the pipeline that the centre gripping registrated when hard tube registrates to the assigned position continues the motion, makes hose one end deviate from inner support structure.
(9) The utility model discloses in, pipeline fixture carries out centre gripping and release to the pipeline of registrates through relative centre gripping groove and the grip block that sets up, avoids hard tube registrates to the assigned position after, and relative slip takes place again with the hard tube for the hose.
(10) The utility model discloses in, through the location dog that sets up the liftable, can realize the location to hard tube motion initial position, can send start signal for the sleeve pipe procedure simultaneously.
In addition to the above-described objects, features and advantages, the present invention has other objects, features and advantages. The present invention will be described in further detail with reference to the drawings.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification. In the drawings:
FIG. 1 is a first schematic structural diagram of a jacketing machine according to the present application;
FIG. 2 is a schematic structural diagram of a jacketing machine of the present application;
FIG. 3 is a schematic structural view of the inner support structure and the first clamping mechanism;
FIG. 4 is a schematic structural view of the pushing mechanism;
FIG. 5 is a schematic structural view of a second clamping mechanism;
FIG. 6 is a schematic structural view of a rigid tube guide;
FIG. 7 is a schematic structural view of a spray ring and a spray ring holder;
FIG. 8 is a schematic view of the structure of the clamping slide;
FIG. 9 is a schematic view of the positioning block;
wherein, 1, a workbench, 1.1, a cantilever operation panel, 1.2, an operation key, 1.3, a storage box, 2, an inner supporting structure, 2.1, a sliding supporting piece, 2.1.1, a conical surface, 2.1.2, a cylindrical surface, 2.2, an installation rack, 3, a first clamping mechanism, 3.1, a clamping block, 3.1.1, a semicircular groove, 3.2, a first screw rod mechanism, 4, a pushing mechanism, 4.1, a sliding block, 4.2, a supporting plate, 4.3, a second screw rod mechanism, 5, a second clamping mechanism, 5.1, a quick clamp, 5.2, the clamping seat, 6, hard tube guide, 6.1, round platform one, 6.2, round platform two, 6.3, the step, 7, lubricating system, 7.1, spray ring, 7.1.1, spray the hole, 7.1.2, the connecting pipe, 7.2, spray the ring support, 8, press from both sides tight slip table, 8.1, pipeline fixture, 8.1.1, the centre gripping groove, 8.1.2, the grip block, 8.2, the slip table base, 8.3, the slide rail, 9, location dog, 9.1, the dog, 9.2, the jacking cylinder.
Detailed Description
The embodiments of the invention will be described in detail hereinafter with reference to the accompanying drawings, but the invention can be implemented in many different ways, which are defined and covered by the claims.
Example (b):
referring to fig. 1 to 9, the present embodiment is applied to the sleeving of a hollow hose and a hard tube.
A jacketing machine comprises a workbench 1, an inner support structure 2, a first clamping mechanism 3 and a pushing mechanism 4, wherein the inner support structure 2, the first clamping mechanism 3 and the pushing mechanism 4 are installed on the workbench 1; the inner support structure 2 comprises at least two movable sliding struts 2.1, and a plurality of sliding struts 2.1 are combined for expansion support in the inner part of one end of the hose; the first clamping mechanism 3 is clamped at the outer side of the sliding support part 2.1 and used for fixing the hose; the pushing mechanism 4 is arranged along the axis of the inner supporting structure 2, and is used for pushing a hard tube to be sleeved with a hose fixed on the inner supporting structure 2, as shown in fig. 1. As shown in fig. 3, in this embodiment, the inner supporting structure 2 includes two sliding supporting members 2.1 disposed opposite to each other, and both the two sliding supporting members 2.1 are disposed on the vertical mounting frame 2.2, and a through hole for passing a hard tube is disposed on the mounting frame 2.2, and a diameter of the through hole is larger than a maximum outer diameter of a sleeved pipe, so as to facilitate the sleeving of the hard tube and a hose fixed on the inner supporting structure 2.
The workbench 1 is provided with a cantilever operation panel 1.1 and operation keys 1.2 for operating in coordination with a casing program, so that intelligent and automatic casing can be realized; a storage box 1.3 is arranged on the table top of the workbench 1 and used for placing a hard tube of a hose to be sleeved and a hard tube guide 6, as shown in fig. 1 to 2, the cantilever operation panel 1.1 can realize 360-degree rotation on the horizontal plane, so that the use and operation of workers are facilitated; cantilever operating panel 1.1 mainly comprises control screen and electrical components and parts, can set for push mechanism 4 through cantilever operating panel 1.1 and correspond the propulsion distance and the propulsion speed of the stereoplasm pipe of different length, can set for the tight moving distance and the moving speed etc. of the clamp block 3.1 of clamping mechanism 3.
The outer surface of the sliding support piece 2.1 of the inner support structure 2 is sequentially provided with a conical surface 2.1.1 and a cylindrical surface 2.1.2 along the axial direction of the inner support structure 2, and the conical surface 2.1.1 is positioned at the free end and plays a role in guiding when extending into the hose. The inner support structure 2 is mounted on the workbench 1 through a mounting rack 2.2, and the sliding support piece 2.1 slides on the mounting rack 2.2 through a cylinder and a sliding track, so that the tensioning and closing of the sliding support piece 2.1 in the hose are realized, as shown in fig. 3.
The first clamping mechanism 3 comprises two slidable clamping blocks 3.1, and the two clamping blocks 3.1 are oppositely arranged on the first screw rod mechanism 3.2 to realize relative sliding; the clamping block 3.1 is provided with a semicircular groove 3.1.1 matched with the outer diameter of the hose, as shown in figure 3. The semicircular grooves 3.1.1 of the two clamping blocks 3.1 are clamped on the cylindrical surface 2.1.2 of the sliding support piece 2.1 to clamp the hose sleeved on the inner support structure 2, so that the hose is prevented from being separated from the inner support structure 2 in the casing process.
In this embodiment, referring to fig. 4, the pushing mechanism 4 includes a second screw mechanism 4.3 and a slider 4.1 installed on the second screw mechanism 4.3, the slider 4.1 is provided with a second clamping mechanism 5 and is fastened and connected by a bolt, the second clamping mechanism 5 clamps one end of the hard tube and moves along the length direction of the second screw mechanism 4.3 along with the slider 4.1, so as to push the hard tube; one end of the pushing mechanism 4 close to the inner supporting structure 2 is provided with a supporting plate 4.2, and the supporting plate 4.2 is provided with a groove for radially supporting the hard tube.
Referring to fig. 5, the second clamping mechanism 5 includes a quick clamp 5.1 and a holder 5.2 connected to the quick clamp 5.1, and the hard tube can be quickly clamped and released by operating a handle of the quick clamp 5.1.
Referring to fig. 6, a first end of the hard tube guide 6 is provided with a first round table 6.1 for guiding the hard tube to extend into the inner support structure 2, and facilitating the hard tube to extend into the hose; a second circular truncated cone 6.2 is arranged at the second end of the hard tube guide 6 and used for extending into the hollow hard tube; a step 6.3 is arranged between the first round platform 6.1 and the second round platform 6.2 and used for limiting one end of the hard tube to realize the axial positioning of the hard tube guide 6 and the hard tube; the outer diameter of the step 6.3 is larger than or equal to the outer diameter of the hard pipe, so that the hard pipe can be smoothly inserted into the hose to be sleeved.
Referring to fig. 1 and 7, the jacketing machine of the present application further includes a lubrication system 7; the lubricating system comprises a spray ring 7.1 and a lubricating waterway system connected with the spray ring 7.1 through a pipeline; the spraying ring 7.1 is uniformly provided with spraying holes 7.1.1 along the inner wall, and the outer side of the spraying ring 7.1 is provided with a connecting pipe 7.1.2 for connecting a pipeline to convey lubricating liquid to the spraying ring 7.1; spray ring 7.1 and inner support structure 2 set up with one heart, spray ring 7.1 is located between inner support structure 2 and push mechanism 4, and spray ring support 7.2 is installed on inner support structure 2's mounting bracket 2.2, and when the hard tube passed through spray ring 7.1, spray hole 7.1.1 and spray lubricated liquid, made the hard tube surface smooth, the hard tube of being convenient for penetrated in the hose.
The jacketing machine further comprises a clamping sliding table 8, as shown in fig. 1 and 2, the clamping sliding table 8 is arranged at one end, far away from the inner support structure 2, of the clamping mechanism I3; as shown in fig. 8, press from both sides tight slip table 8 and include pipeline fixture 8.1 and slip table base 8.2, slip table base 8.2 fixed mounting is on workstation 1, be connected through slide rail 8.3 between pipeline fixture 8.1 and the slip table base 8.2, can carry out relative slip between pipeline fixture 8.1 and the slip table base 8.2, slide rail 8.3 is on a parallel with inner support structure 2's axis for realize the removal to the pipeline that the registrates.
Pipeline fixture 8.1 includes grip slipper 8.1.1 and the relative slidable grip block 8.1.2 that sets up with grip slipper 8.1.1, the pipeline centre gripping chamber axis that forms between grip slipper 8.1.1 and the grip block 8.1.2 coincides with inner support structure 2's axis, and in this embodiment, grip block 8.1.2 links to each other with the cylinder that stretches out and draws back along the vertical direction, and grip block 8.1.2 slides from top to bottom and realizes the centre gripping and the release to the registrated pipeline.
Referring to fig. 2 and 9, the jacketing machine of the present application further includes a positioning stopper 9 capable of moving in the vertical direction, and the positioning stopper 9 includes a jacking cylinder 9.2 and a stopper 9.1 arranged in the vertical direction; the positioning stop block 9 is arranged at one end of the pushing mechanism 4 close to the inner support structure 2, and when the stop block 9.1 rises, the hard tube provided with the hard tube guide 6 is abutted against the end surface of the stop block 9.1 so as to position the motion initial position of the hard tube; after the stop 9.1 has been lowered, the sleeving procedure is started and the sleeving operation can be started.
The jacketing machine of the present application further includes a pneumatic system connected to each cylinder for providing a source of air for each cylinder action.
The using method of the jacketing machine comprises the following steps: one end of a softened hose is arranged on a closed sliding support part 2.1, so that an inner support structure 2 is tensioned, one end of the hose is expanded by a supporting force and is fixed by a clamping mechanism I3, then one end of a hard tube is provided with a hard tube guide 6, and the other end of the hard tube is placed into a clamping seat 5.2 of a clamping mechanism II 5 to be clamped tightly, so that the hard tube guide 6 is abutted against the end surface of a positioning stop block 9; moving the pipeline clamping mechanism 8.1 of the clamping sliding table 8 to a limit position close to the first clamping mechanism 3, and enabling the clamping block 8.1.2 to be in a lifting state; then, the positioning stop dog 9 is lowered, the lubricating system 7 and the pushing mechanism 4 are started, the hard tube guide 6 and the hard tube penetrate through the inner support structure 2 and the hose, and the pushing mechanism 4 is suspended after the hose is sleeved on the hard tube to a specified position; operating the clamping sliding table 8 to enable the pipeline clamping mechanism 8.1 to clamp the sleeved pipeline, loosening the first clamping mechanism 3, and starting the pushing mechanism 4 until one end of the hose is separated from the sliding support part 2.1 of the inner support structure 2; and (3) opening the inner support structure 2, releasing the pipeline clamping mechanism 8.1, returning the pushing mechanism 4 to enable the sleeved pipeline to return to the initial position of the hard pipe movement, then opening the clamping mechanism II 5 by a worker, and taking out the sleeved pipeline and the hard pipe guide 6.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. A jacketing machine is characterized by comprising a workbench (1), an inner support structure (2), a first clamping mechanism (3) and a pushing mechanism (4), wherein the inner support structure, the first clamping mechanism (3) and the pushing mechanism (4) are arranged on the workbench (1); the inner supporting structure (2) comprises at least two movable sliding supporting pieces (2.1), and a plurality of sliding supporting pieces (2.1) are combined to perform expansion supporting in the inner part of one end of the hose; the first clamping mechanism (3) is clamped at the outer side of the sliding support piece (2.1) and used for fixing the hose; the pushing mechanism (4) is arranged along the axis of the inner supporting structure (2) and used for pushing the hard pipe to be sleeved with the hose fixed on the inner supporting structure (2).
2. The jacketing machine according to claim 1, characterized in that the outer surface of the sliding support (2.1) is provided with a conical surface (2.1.1) and a cylindrical surface (2.1.2) in sequence along the axis of the inner support structure (2), the conical surface (2.1.1) being located at the free end for guiding the hose into the hose.
3. A jacketing machine according to claim 1 wherein the first clamping mechanism (3) comprises two slidable clamping blocks (3.1); the clamping blocks (3.1) are provided with semicircular grooves (3.1.1), and the two clamping blocks (3.1) are combined to clamp the hose sleeved on the inner support structure (2).
4. The jacketing machine according to claim 1, characterized in that the pushing mechanism (4) is provided with a sliding block (4.1), and a second clamping mechanism (5) is arranged on the sliding block (4.1) and is used for clamping a hard pipe to push.
5. A jacketing machine according to claim 1 wherein the pusher mechanism (4) is provided with a support plate (4.2) at the end adjacent the inner support structure (2) for radial support of the pipe.
6. A jacketing machine according to claim 1 further comprising a rigid tube guide (6); a first end of the hard tube guide (6) is provided with a first round table (6.1) for guiding the hard tube to extend into the inner support structure (2) and facilitating the hard tube to extend into the hose; a second circular truncated cone (6.2) is arranged at the second end of the hard tube guide (6) and is used for extending into the hard tube; and a step (6.3) is arranged between the first round platform (6.1) and the second round platform (6.2) and is used for realizing the axial positioning of the hard tube guide (6) and the hard tube.
7. A jacketing machine according to claim 1 further comprising a lubrication system (7); the lubricating system (7) comprises a spray ring (7.1) and a lubricating waterway system connected with the spray ring (7.1) through a pipeline; the spraying ring (7.1) is uniformly provided with spraying holes (7.1.1) along the inner wall thereof; the spraying ring (7.1) and the inner supporting structure (2) are arranged concentrically, and the spraying ring (7.1) is located between the inner supporting structure (2) and the pushing mechanism (4) and used for lubricating the surface of the hard pipe.
8. A jacketing machine according to claim 1 further comprising a clamping ramp (8); the clamping sliding table (8) is arranged at one end, far away from the inner support structure (2), of the first clamping mechanism (3); press from both sides tight slip table (8) and include pipeline fixture (8.1) and slip table base (8.2), be connected through slide rail (8.3) between pipeline fixture (8.1) and slip table base (8.2), slide rail (8.3) are on a parallel with the axis of inner support structure (2) for realize that the pipeline that the centre gripping registrates moves.
9. The jacketing machine of claim 8, wherein the pipe gripping mechanism (8.1) comprises a gripping slot (8.1.1) and a slidable gripping block (8.1.2) disposed opposite the gripping slot (8.1.1), and wherein the axis of the pipe gripping cavity formed between the gripping slot (8.1.1) and the gripping block (8.1.2) coincides with the axis of the inner support structure (2) for gripping and releasing the pipe.
10. The jacketing machine of claim 1, further comprising a positioning stop (9) capable of moving in the vertical direction, wherein the positioning stop (9) is disposed at one end of the pushing mechanism (4) close to the inner support structure (2) for positioning the initial position of the movement of the hard pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021015671.2U CN212352972U (en) | 2020-06-05 | 2020-06-05 | Jacketing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021015671.2U CN212352972U (en) | 2020-06-05 | 2020-06-05 | Jacketing machine |
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| Publication Number | Publication Date |
|---|---|
| CN212352972U true CN212352972U (en) | 2021-01-15 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021015671.2U Active CN212352972U (en) | 2020-06-05 | 2020-06-05 | Jacketing machine |
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| CN (1) | CN212352972U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113172874A (en) * | 2021-05-10 | 2021-07-27 | 苏玉凤 | Rubber hose wear-resistant processing system and processing method |
| CN114147480A (en) * | 2021-11-02 | 2022-03-08 | 东莞珲途自动化科技有限公司 | Full-automatic jacketing machine |
-
2020
- 2020-06-05 CN CN202021015671.2U patent/CN212352972U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113172874A (en) * | 2021-05-10 | 2021-07-27 | 苏玉凤 | Rubber hose wear-resistant processing system and processing method |
| CN113172874B (en) * | 2021-05-10 | 2022-12-20 | 台州朗讯工具股份有限公司 | Rubber hose wear-resisting processing system and processing method |
| CN114147480A (en) * | 2021-11-02 | 2022-03-08 | 东莞珲途自动化科技有限公司 | Full-automatic jacketing machine |
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