CN212351927U - Quick positioner suitable for processing of polymorphic type flange - Google Patents
Quick positioner suitable for processing of polymorphic type flange Download PDFInfo
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- CN212351927U CN212351927U CN202020785941.1U CN202020785941U CN212351927U CN 212351927 U CN212351927 U CN 212351927U CN 202020785941 U CN202020785941 U CN 202020785941U CN 212351927 U CN212351927 U CN 212351927U
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Abstract
The utility model discloses a quick positioner suitable for processing of polymorphic type flange, including base, landing leg, casing, carousel, limiting plate, gear, pivot, commentaries on classics board, slider, connecting block, splint, first electric putter, backup pad, bracing piece, second electric putter, connecting plate, dwang, T shaped plate, baffle, runner, motor, lead screw, fly leaf, dead lever and gag lever post. The utility model has convenient operation, can clamp the flange through the arrangement of the clamping plate, can realize quick positioning through the rotation of the rotating shaft, and can realize the support and fixation of the flanges with different heights by arranging a plurality of platforms on the clamping plate; the supporting of the flange can be realized through the arrangement of the supporting plate and the supporting rod, the flange can be quickly adjusted when the clamping surface is replaced, and the outer wall or the inner wall of the flange can be conveniently and quickly clamped; the flange fixing device has the advantages that large-size flange fixing can be achieved through the limiting rods, clamping tools can be selected according to the diameter of the flange, and the flange fixing rapid operation is improved.
Description
Technical Field
The utility model relates to a positioner specifically is a quick positioner suitable for polymorphic type flange processing, belongs to flange application technical field.
Background
Flanges, also called flange flanges or lugs, are parts of the mutual connection between shafts, used for the connection between pipe ends; the flange on the inlet and the outlet of the equipment is used for connecting two pieces of equipment, such as a speed reducer flange, a flange connection or a flange joint, and the flange, a gasket and a bolt are connected with each other to form a group of detachable connection with a combined sealing structure, a water pump and a valve. The small-sized valve can be called as a flange part.
The flange is a connecting part used for connecting shafts or pipes, a flange gasket is usually added between the flanges, and the flanges are fixed by bolts to play a sealing role; when a large-size flange is machined, the clamping requirement cannot be met, and effective adjustment cannot be realized when the inner wall and the outer wall are machined. Therefore, a quick positioning device suitable for processing various flanges and a using method thereof are provided for solving the problems.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a quick positioner who is applicable to polymorphic type flange processing just for solving above-mentioned problem.
The utility model realizes the purpose through the following technical proposal, and the quick positioning device suitable for processing various flanges and the using method thereof comprise a supporting leg, a positioning mechanism, an adjusting mechanism and a clamping mechanism which are arranged at the bottom of a base;
the positioning mechanism comprises a shell and a rotary table, the shell is fixedly connected with the bottom surface of the base, the interior of the shell is rotatably connected with the rotary table, the bottom surface of the rotary table is rotatably connected with the limiting plate, a tooth groove formed in the edge of the rotary table is meshed with a gear, the gear is fixedly connected with a rotary shaft, the other end of the rotary shaft is fixedly connected with a rotary plate, a thread groove formed in the top surface of the rotary table is in threaded connection with a sliding block, and the sliding block is fixedly connected with a clamping plate through a connecting block;
the adjusting mechanism comprises a first electric push rod and a second electric push rod, the top end of the first electric push rod is fixedly connected with the supporting plate, the edge of the supporting plate is fixedly connected with the supporting rod, the top end of the second electric push rod is fixedly connected with the connecting plate, the side end of the connecting plate is rotatably connected with the rotating rod, the other end of the rotating rod is rotatably connected with the T-shaped plate, the T-shaped plate is slidably connected with the inside of the guide plate, and the top surface of the T-shaped plate is rotatably connected with the rotating wheel;
the clamping mechanism comprises a motor and a lead screw, the motor is fixedly connected with the side end of the base, the output end of the motor is fixedly connected with the lead screw, the lead screw is connected with the internal thread of the movable plate, the side wall of the movable plate is fixedly connected with the fixed rod, and the end part of the fixed rod is fixedly connected with the limiting rod.
Preferably, the top end of the first electric push rod is respectively connected with the shell, the rotary table and the base in a penetrating manner, the supporting plate and the supporting rods at the top end of the first electric push rod are both connected with the top surface of the base in an embedded manner, and three supporting rods are respectively and uniformly arranged at the edge of the supporting plate.
Preferably, the turntable is of a circular ring structure, the section of the turntable is of a T-shaped structure, the bottom surface of the turntable is in contact with a limiting plate and a shell, three sliding blocks which are uniformly distributed are arranged on the top surface of the turntable respectively, and a connecting block at the top of each sliding block is in sliding connection with the inside of a sliding groove formed in the base.
Preferably, the quantity of splint is three, and every splint all are the halfpace structure of co-altitude not, and every splint are located between the bracing piece respectively.
Preferably, the number of the second electric push rods is two, the two second electric push rods and the first electric push rod are fixedly connected with the ground, the two second electric push rods are respectively located on two sides of the shell, and the connecting plate on the top end of each second electric push rod is provided with two rotating rods.
Preferably, the cross section of each guide plate is of an L-shaped structure, the guide plates are connected with the T-shaped plates in a sliding mode, and the rotating wheel at the top of each T-shaped plate is located in the opening formed in the side end of the base.
Preferably, the base side is equipped with two motors respectively, and the lead screw of every motor output all is connected with the base top surface rotation, and the spiral reversal at every lead screw both ends is all opposite, and every lead screw both ends are equipped with two fly leafs respectively.
Preferably, the fixed rod is connected with the top surface of the base in a sliding mode, the fixed rod is of a vertical structure with the limiting rod at the end of the fixed rod, and the edge of the limiting rod is provided with an arc-shaped groove.
Preferably, the rotating shaft is rotatably connected with the bottom surface of the base, the end part of the rotating shaft is connected with the inside of the shell in a penetrating manner, and the gear at the end part of the rotating shaft is located between the limiting plate and the turntable.
Preferably, a use method of the quick positioning device suitable for processing of multiple types of flanges comprises the following steps: the using method comprises the following steps:
(1) positioning, namely placing a flange on a base, supporting the flange by the base, driving a rotating shaft to rotate when a handle is rotated, driving a rotating disc to rotate on the surface of a limiting plate when the rotating shaft drives a gear to rotate, driving a sliding block to simultaneously move when the rotating disc rotates in a shell, and driving a clamping plate to move by the sliding block through a connecting block to clamp the flange;
(2) when the handle is rotated to enable the flange to be not fixed any more, the supporting plate and the supporting rod are pushed by the first electric push rod to move upwards, the flange is pushed to move when the supporting plate and the supporting rod are moved out of the base, the clamping plate is driven to clamp flanges of different models when the rotating plate rotates, and the inner wall and the outer wall of the clamping flange are selected according to the machining position;
(3) clamping, when the motor drives the screw to rotate, the screw drives the movable plate to move on the top surface of the base, the movable plate drives the fixed rod and the limiting rod to move simultaneously, the limiting rod abuts against the flange plate to realize quick fixation of the large flange, and the inner wall and the outer wall of the flange can be clamped by the movement of the supporting plate and the supporting rod;
(4) spacing, the connecting plate is driven to move by shortening of the second electric push rod, the T-shaped plate is driven to move inside the guide plate when the connecting plate drives the rotating rod to rotate, the rotating wheel is driven to move when the T-shaped plate moves, the T-shaped plate further supports the surface of the flange, the flange is further spacing, when the clamping part is machined, the limiting rod is separated from the flange when the motor rotates reversely, and the flange is driven to rotate to machine the clamping part when the driving device connected with the rotating wheel drives the rotating wheel to rotate.
The utility model has the advantages that:
1. the utility model discloses simple structure, convenient operation can press from both sides tightly the flange through the setting of splint, can realize quick location by the rotation of pivot, and splint set up a plurality of platforms can realize that the flange of co-altitude not supports fixedly, realize positioner's practicality;
2. the utility model can realize the support of the flange through the arrangement of the supporting plate and the supporting rod, can be quickly adjusted when the clamping surface is changed, can conveniently and quickly clamp the outer wall or the inner wall of the flange, and is convenient for the processing device to process the outer wall and the inner wall of the flange;
3. the utility model discloses a setting up of gag lever post can realize that the large size flange is fixed, can select the clamping instrument according to the diameter of flange, improves the fixed quick operation of flange to the rotation of flange can be realized by the setting of runner, can carry out quick processing to gag lever post and flange contact department when processing flange surface, improvement machining efficiency.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without inventive exercise.
FIG. 1 is a schematic view of the overall three-dimensional structure of the present invention;
FIG. 2 is a schematic front view of the present invention;
FIG. 3 is a schematic side view of the present invention;
fig. 4 is a schematic view of the top view structure of the present invention.
In the figure: 1. the base, 2, landing leg, 3, casing, 4, carousel, 401, limiting plate, 5, gear, 6, pivot, 7, commentaries on classics board, 8, slider, 9, connecting block, 10, splint, 11, first electric putter, 12, backup pad, 13, bracing piece, 14, second electric putter, 15, connecting plate, 16, dwang, 17, T shaped plate, 18, baffle, 19, runner, 20, motor, 21, lead screw, 22, fly leaf, 23, dead lever, 24, gag lever post.
Detailed Description
In order to make the objects, features and advantages of the present invention more obvious and understandable, the drawings in the embodiments of the present invention are combined below to clearly and completely describe the technical solutions in the embodiments of the present invention, and obviously, the embodiments described below are only some embodiments of the present invention, but not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
The technical solution of the present invention is further explained by the following embodiments with reference to the accompanying drawings.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.
Referring to fig. 1-4, a quick positioning device and a method for processing multiple types of flanges, includes a supporting leg 2 installed at the bottom of a base 1, a positioning mechanism, an adjusting mechanism and a clamping mechanism;
the positioning mechanism comprises a shell 3 and a rotary table 4, the shell 3 is fixedly connected with the bottom surface of the base 1, the interior of the shell 3 is rotatably connected with the rotary table 4, the bottom surface of the rotary table 4 is rotatably connected with the limiting plate 401, a tooth groove formed in the edge of the rotary table 4 is meshed with the gear 5, the gear 5 is fixedly connected with the rotary shaft 6, the other end of the rotary shaft 6 is fixedly connected with the rotary plate 7, a thread groove formed in the top surface of the rotary table 4 is in threaded connection with the sliding block 8, and the sliding block 8 is fixedly connected with the clamping plate 10 through a connecting block 9;
the adjusting mechanism comprises a first electric push rod 11 and a second electric push rod 14, the top end of the first electric push rod 11 is fixedly connected with a support plate 12, the edge of the support plate 12 is fixedly connected with a support rod 13, the top end of the second electric push rod 14 is fixedly connected with a connecting plate 15, the side end of the connecting plate 15 is rotatably connected with a rotating rod 16, the other end of the rotating rod 16 is rotatably connected with a T-shaped plate 17, the T-shaped plate 17 is slidably connected with the inside of a guide plate 18, and the top surface of the T-shaped plate 17 is rotatably connected with a rotating wheel 19;
clamping mechanism includes motor 20 and lead screw 21, motor 20 and 1 side fixed connection of base, motor 20 output and lead screw 21 fixed connection, lead screw 21 and the inside threaded connection of fly leaf 22, fly leaf 22 lateral wall and dead lever 23 fixed connection, and dead lever 23 tip and gag lever post 24 rigid coupling.
First electric putter 11 top respectively with casing 3, carousel 4 and base 1 through connection, the backup pad 12 and the bracing piece 13 on 11 tops of first electric putter all are connected with base 1 top surface gomphosis, the backup pad 12 edge evenly is equipped with three bracing piece 13 respectively.
The rotary table 4 is of a circular ring structure, the section of the rotary table 4 is of a T-shaped structure, the bottom surface of the rotary table 4 is in contact with the limiting plate 401 and the shell 3, the top surfaces of the rotary table 4 are respectively provided with three sliding blocks 8 which are uniformly distributed, and the connecting block 9 at the top of each sliding block 8 is in sliding connection with the inside of the sliding groove formed in the base 1.
The number of the clamping plates 10 is three, each clamping plate 10 is in a step structure with different heights, and each clamping plate 10 is respectively positioned between the supporting rods 13.
The quantity of second electric putter 14 is two, and two second electric putter 14 and first electric putter 11 all with ground fixed connection, two second electric putter 14 are located 3 both sides of casing respectively, and the connecting plate 15 on every second electric putter 14 top all is equipped with two dwang 16.
The cross section of the guide plates 18 is of an L-shaped structure, the guide plates 18 are connected with the T-shaped plates 17 in a sliding mode, and the rotating wheels 19 at the tops of the T-shaped plates 17 are located in the openings formed in the side ends of the base 1.
The base 1 side is equipped with two motors 20 respectively, and the lead screw 21 of every motor 20 output all is connected with base 1 top surface rotation, and the spiral reversal at every lead screw 21 both ends is all opposite, and just every lead screw 21 both ends are equipped with two fly leaf 22 respectively.
The fixing rod 23 is connected with the top surface of the base 1 in a sliding mode, the fixing rod 23 is of a vertical structure with the limiting rod 24 at the end portion of the fixing rod, and an arc-shaped groove is formed in the edge of the limiting rod 24.
The rotating shaft 6 is rotatably connected with the bottom surface of the base 1, the end part of the rotating shaft 6 is connected with the inside of the shell 3 in a penetrating manner, and the gear 5 at the end part of the rotating shaft 6 is positioned between the limiting plate 401 and the turntable 4.
A use method of a quick positioning device suitable for processing of multiple types of flanges comprises the following steps:
(1) positioning, namely placing a flange on a base 1 and supporting the flange by the base 1, rotating a handle to drive a rotating shaft 6 to rotate, driving a rotating disc 4 to rotate on the surface of a limiting plate 401 when the rotating shaft 6 drives a gear 5 to rotate, driving a sliding block 8 to simultaneously move when the rotating disc 4 rotates in a shell 3, and driving a clamping plate 10 to move by the sliding block 8 through a connecting block 9 to clamp the flange;
(2) when the flange is not fixed any more by rotating the handle, the supporting plate 12 and the supporting rod 13 are pushed by the first electric push rod 11 to move upwards, the flange is pushed to move when the supporting plate 12 and the supporting rod 13 are moved out of the base 1, the clamping plate 10 is driven to clamp flanges of different types by rotating the rotating plate 7, and the inner wall and the outer wall of the clamping flange are selected according to the processing position;
(3) clamping, when the motor 20 drives the screw 21 to rotate, the screw 21 drives the movable plate 22 to move on the top surface of the base 1, the movable plate 22 drives the fixed rod 23 and the limiting rod 24 to move simultaneously, the limiting rod 24 abuts against the flange plate to realize rapid fixation of the large flange, and the support plate 12 and the support rod 13 move to realize clamping of the inner wall and the outer wall of the flange;
(4) spacing, the connecting plate 15 is driven to move by shortening of the second electric push rod 14, the T-shaped plate 17 is driven to move inside the guide plate 18 when the connecting plate 15 drives the rotating rod 16 to rotate, the rotating wheel 19 is driven to move when the T-shaped plate 17 moves, the T-shaped plate further supports the surface of the flange, further spacing of the flange is achieved, when a clamping part is machined, the spacing rod 24 is separated from the flange when the motor 20 rotates reversely, and the driving device connected with the rotating wheel 19 drives the rotating wheel 19 to rotate so as to drive the flange to rotate to machine the clamping part.
It is well within the skill of those in the art to implement, without undue experimentation, the present invention does not relate to software and process improvements, as related to circuits and electronic components and modules.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
The above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention in its corresponding aspects.
Claims (9)
1. The utility model provides a quick positioner suitable for processing of polymorphic type flange which characterized in that: comprises a supporting leg (2) arranged at the bottom of a base (1), a positioning mechanism, an adjusting mechanism and a clamping mechanism;
the positioning mechanism comprises a shell (3) and a rotary table (4), the shell (3) is fixedly connected with the bottom surface of the base (1), the shell (3) is rotatably connected with the rotary table (4), the bottom surface of the rotary table (4) is rotatably connected with the limiting plate (401), a tooth groove formed in the edge of the rotary table (4) is meshed with the gear (5), the gear (5) is fixedly connected with the rotary shaft (6), the other end of the rotary shaft (6) is fixedly connected with the rotary plate (7), a thread groove formed in the top surface of the rotary table (4) is in threaded connection with the sliding block (8), and the sliding block (8) is fixedly connected with the clamping plate (10) through a connecting block (9);
the adjusting mechanism comprises a first electric push rod (11) and a second electric push rod (14), the top end of the first electric push rod (11) is fixedly connected with the supporting plate (12), the edge of the supporting plate (12) is fixedly connected with the supporting rod (13), the top end of the second electric push rod (14) is fixedly connected with the connecting plate (15), the side end of the connecting plate (15) is rotatably connected with the rotating rod (16), the other end of the rotating rod (16) is rotatably connected with the T-shaped plate (17), the T-shaped plate (17) is slidably connected with the inside of the guide plate (18), and the top surface of the T-shaped plate (17) is rotatably connected with the rotating wheel (19);
clamping mechanism includes motor (20) and lead screw (21), motor (20) and base (1) side fixed connection, motor (20) output and lead screw (21) fixed connection, lead screw (21) and fly leaf (22) internal thread are connected, fly leaf (22) lateral wall and dead lever (23) fixed connection, and dead lever (23) tip and gag lever post (24) rigid coupling.
2. The quick positioning device suitable for processing of multiple types of flanges according to claim 1, wherein: first electric putter (11) top respectively with casing (3), carousel (4) and base (1) through connection, backup pad (12) and bracing piece (13) on first electric putter (11) top all are connected with base (1) top surface gomphosis, backup pad (12) edge evenly is equipped with three bracing piece (13) respectively.
3. The quick positioning device suitable for processing of multiple types of flanges according to claim 1, wherein: carousel (4) are the ring structure, carousel (4) cross-section is T shape structure, carousel (4) bottom surface contact has limiting plate (401) and casing (3), carousel (4) top surface is equipped with three evenly distributed's slider (8) respectively, and connecting block (9) at every slider (8) top all with the inside sliding connection of spout that base (1) was seted up.
4. The quick positioning device suitable for processing of multiple types of flanges according to claim 1, wherein: the quantity of splint (10) is three, and every splint (10) all are the halfpace structure of co-altitude not, and just every splint (10) are located between bracing piece (13) respectively.
5. The quick positioning device suitable for processing of multiple types of flanges according to claim 1, wherein: the quantity of second electric putter (14) is two, and two second electric putter (14) and first electric putter (11) all with ground fixed connection, two second electric putter (14) are located casing (3) both sides respectively, and connecting plate (15) on every second electric putter (14) top all are equipped with two dwang (16).
6. The quick positioning device suitable for processing of multiple types of flanges according to claim 1, wherein: the cross section of each guide plate (18) is of an L-shaped structure, the guide plates (18) are connected with the T-shaped plates (17) in a sliding mode, and the rotating wheels (19) at the tops of the T-shaped plates (17) are located in the openings formed in the side ends of the base (1).
7. The quick positioning device suitable for processing of multiple types of flanges according to claim 1, wherein: the base (1) side is equipped with two motors (20) respectively, and lead screw (21) of every motor (20) output all is connected with base (1) top surface rotation, and the spiral reversal at every lead screw (21) both ends is all opposite, and just every lead screw (21) both ends are equipped with two fly leaf (22) respectively.
8. The quick positioning device suitable for processing of multiple types of flanges according to claim 1, wherein: the fixing rod (23) is connected with the top surface of the base (1) in a sliding mode, the fixing rod (23) and the limiting rod (24) at the end portion of the fixing rod are of a vertical structure, and arc-shaped grooves are formed in the edge of the limiting rod (24).
9. The quick positioning device suitable for processing of multiple types of flanges according to claim 1, wherein: pivot (6) are rotated with base (1) bottom surface and are connected, pivot (6) tip and the inside through connection of casing (3), and gear (5) of pivot (6) tip are located between limiting plate (401) and carousel (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020785941.1U CN212351927U (en) | 2020-05-12 | 2020-05-12 | Quick positioner suitable for processing of polymorphic type flange |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020785941.1U CN212351927U (en) | 2020-05-12 | 2020-05-12 | Quick positioner suitable for processing of polymorphic type flange |
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| Publication Number | Publication Date |
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| CN212351927U true CN212351927U (en) | 2021-01-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202020785941.1U Active CN212351927U (en) | 2020-05-12 | 2020-05-12 | Quick positioner suitable for processing of polymorphic type flange |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111496750A (en) * | 2020-05-12 | 2020-08-07 | 张家港华日法兰有限公司 | Rapid positioning device suitable for processing of multiple types of flanges and use method |
| CN113333824A (en) * | 2021-06-22 | 2021-09-03 | 合肥万瑞汽车零部件有限公司 | High-precision flange plate machining and positioning tool |
-
2020
- 2020-05-12 CN CN202020785941.1U patent/CN212351927U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111496750A (en) * | 2020-05-12 | 2020-08-07 | 张家港华日法兰有限公司 | Rapid positioning device suitable for processing of multiple types of flanges and use method |
| CN111496750B (en) * | 2020-05-12 | 2023-11-21 | 张家港华日法兰制造有限公司 | Quick positioning device suitable for processing multiple types of flanges and use method |
| CN113333824A (en) * | 2021-06-22 | 2021-09-03 | 合肥万瑞汽车零部件有限公司 | High-precision flange plate machining and positioning tool |
| CN113333824B (en) * | 2021-06-22 | 2024-02-27 | 合肥万瑞汽车零部件有限公司 | High-precision flange processing and positioning tool |
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