CN212339275U - Mummification sludge cement kiln is processing apparatus in coordination - Google Patents
Mummification sludge cement kiln is processing apparatus in coordination Download PDFInfo
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- CN212339275U CN212339275U CN202020981721.6U CN202020981721U CN212339275U CN 212339275 U CN212339275 U CN 212339275U CN 202020981721 U CN202020981721 U CN 202020981721U CN 212339275 U CN212339275 U CN 212339275U
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- sludge
- mud
- pit
- kiln
- belt conveyor
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- 239000010802 sludge Substances 0.000 title claims abstract description 104
- 239000004568 cement Substances 0.000 title claims abstract description 25
- 238000012545 processing Methods 0.000 title abstract description 4
- 238000003860 storage Methods 0.000 claims abstract description 21
- 238000001035 drying Methods 0.000 claims abstract description 5
- 230000032258 transport Effects 0.000 claims abstract description 4
- 239000000428 dust Substances 0.000 claims description 6
- 230000001877 deodorizing effect Effects 0.000 claims description 3
- 239000008187 granular material Substances 0.000 abstract description 3
- 238000012216 screening Methods 0.000 abstract description 3
- 239000002245 particle Substances 0.000 description 5
- 102000001999 Transcription Factor Pit-1 Human genes 0.000 description 4
- 108010040742 Transcription Factor Pit-1 Proteins 0.000 description 4
- 238000002485 combustion reaction Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 239000002689 soil Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 239000002361 compost Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000000855 fermentation Methods 0.000 description 1
- 230000004151 fermentation Effects 0.000 description 1
- 239000003546 flue gas Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 235000015097 nutrients Nutrition 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Treatment Of Sludge (AREA)
Abstract
The utility model discloses a drying sludge cement kiln cooperative processing device, which comprises a sludge tank truck, a sludge discharge pit, a travelling crane grab bucket, a sludge storage pit, a sludge bin and a plate feeder, constant feeder, first U type sticky tape conveyer, the breaker, the shale shaker, kiln tail hot plate stove and second U type sticky tape conveyer, the mud tank car transports mud to mud dump pit or mud feed bin, the mud of mud dump pit is delivered to mud storage pit through the driving grab bucket, mud in the mud storage pit is delivered to mud feed bin through the driving grab bucket, mud feed bin passes through the board feeding machine and links to each other with constant feeder, constant feeder is connected to the breaker through first U type sticky tape conveyer, the breaker links to each other with the shale shaker, the shale shaker links to each other with first U type sticky tape conveyer and second U type sticky tape conveyer respectively, second U type sticky tape conveyer is connected to kiln tail hot plate stove. The utility model discloses carry out the preliminary treatment to dry mud, mud advances broken and screening back, and the granule degree of consistency is better, and the burning is more abundant.
Description
Technical Field
The utility model relates to a mummification sludge treatment technical field, concretely relates to mummification sludge cement kiln deals with device in coordination.
Background
At present, more and more policies refer to that municipal sludge leaves a factory after being dried, the water content of the dried sludge is generally 30% -40%, and the main treatment modes are cement kiln cooperative treatment, nutrient soil preparation, compost drying, environment-friendly building material utilization and the like. The 'thirteen-five program' of Chinese cement clearly indicates that the cement kiln is used for cooperatively treating domestic garbage, municipal sludge, polluted soil, dangerous waste and the like by utilizing the existing novel dry-process cement kiln, and the cement kiln cooperative treatment production line accounts for 15% of 2015-2020 years.
The similar technical scheme is as follows: after only taking the dried sludge as sludge particles, sending the sludge into a tail smoke chamber of a cement kiln for incineration (till the sludge treatment method and the sludge treatment system); the dry sludge is directly conveyed into a decomposing furnace or is crushed and then conveyed into the decomposing furnace (to a cement kiln system for disposing the sludge).
The existing technology for treating dry sludge by using a cement kiln is to directly convey the dry sludge to a decomposing furnace or the cement kiln for combustion treatment. The existing disposal quantity is small; the dry sludge is easy to harden to form a large block shape, which is not beneficial to full combustion; the dry sludge is easy to harden in the equipment; the influence on the stable operation of a kiln system is large, and the coal injection quantity and the air quantity need to be adjusted at any time.
To sum up, the utility model designs a mummification mud cement kiln deals with device in coordination.
SUMMERY OF THE UTILITY MODEL
To the not enough of existence on the prior art, the utility model aims to provide a mummification sludge cement kiln deals with device in coordination carries out the preliminary treatment to dry mud, and mud advances broken and screening back, and the granule degree of consistency is better, and the burning is more abundant.
In order to achieve the above purpose, the present invention is realized by the following technical solution: the utility model provides a processing apparatus is in coordination with mummified sludge cement kiln, including the mud tank car, the mud discharge pit, the driving grab bucket, mud storage pit, the mud feed bin, the board feeding machine, the constant feeder, first U type sticky tape conveyer, the breaker, the shale shaker, kiln tail heat-insulating rubber belt conveyer and second U type sticky tape conveyer, the mud tank car transports mud to mud discharge pit or mud feed bin, the mud of mud discharge pit is delivered to mud storage pit through the driving grab bucket, mud in the mud storage pit is delivered to mud feed bin through the driving grab bucket, the mud feed bin passes through the board feeding machine and links to each other with the constant feeder, the constant feeder is connected to the breaker through first U type sticky tape conveyer, the breaker links to each other with the shale shaker, the shale shaker links to each other with first U type sticky tape conveyer and second U type sticky tape conveyer respectively, second U type sticky tape conveyer is connected to kiln tail heat-insulating rubber belt conveyer.
Preferably, the sludge tanker transports the sludge to the sludge discharge pit when the kiln is stopped.
Preferably, the sludge tank truck sends the sludge to the sludge bin when the kiln normally operates.
Preferably, the sludge tank truck, the sludge discharge pit, the travelling crane grab bucket, the sludge storage pit, the sludge storage bin, the plate feeder, the quantitative feeder, the first U-shaped rubber belt conveyor, the crusher and the vibrating screen are all connected with the dust collecting system.
Preferably, the dust collecting system is respectively connected with the deodorizing system and the grate cooler.
The utility model discloses a hot plate furnace + cement kiln is dealt with dry mud technique in coordination. The hot plate furnace is embedded in the conical part of the decomposing furnace, the dry sludge is firstly screened and crushed for pretreatment, uniform sludge particles are conveyed into the hot plate furnace for combustion, the dry sludge can stay in the hot plate furnace for 45min at the longest time, the full combustion is almost achieved, the flue gas after the dry sludge is combusted enters the decomposing furnace, and a small amount of large-particle sintering slag enters the cement kiln to be made into clinker. The influence of the dry sludge on the stability of the kiln system is greatly reduced, the dry sludge treatment amount can also be greatly increased, and the maximum treatment amount can reach 600 t/d.
The utility model has the advantages that: because a large amount of microorganisms still survive in the dry sludge, the sludge is hardened due to fermentation in the process of stockpiling. Consequently the utility model discloses carry out the preliminary treatment to dry mud, mud enters breakage and screening back, and the granule degree of consistency is better, and the burning is more abundant.
Drawings
The present invention will be described in detail with reference to the accompanying drawings and specific embodiments;
fig. 1 is a schematic structural diagram of the present invention.
Detailed Description
In order to make the technical means, creation features, achievement purposes and functions of the present invention easy to understand, the present invention is further described below with reference to the following embodiments.
Referring to fig. 1, the following technical solutions are adopted in the present embodiment: a drying sludge cement kiln cooperative disposal device comprises a sludge tank truck 1, a sludge discharge pit 2, a travelling crane grab bucket 3, a sludge storage pit 4, a sludge bin 5, a plate feeder 6, a quantitative feeder 7, a first U-shaped rubber belt conveyor 8, a crusher 9, a vibrating screen 10, a kiln tail hot plate furnace 11 and a second U-shaped rubber belt conveyor 15, wherein the sludge tank truck 1 conveys sludge to the sludge discharge pit 2 or the sludge bin 5, the sludge in the sludge discharge pit 2 is conveyed to the sludge storage pit 4 through the travelling crane grab bucket 3, the sludge in the sludge storage pit 4 is conveyed to the sludge bin 5 through the travelling crane grab bucket 3, the sludge bin 5 is connected with the quantitative feeder 7 through the plate feeder 6, the quantitative feeder 7 is connected to the crusher 9 through the first U-shaped rubber belt conveyor 8, the crusher 9 is connected with the vibrating screen 10, the vibrating screen 10 is respectively connected with the first U-shaped rubber belt conveyor 8 and the second U-shaped rubber belt conveyor 15, a second U-belt conveyor 15 is connected to the kiln tail hot plate furnace 11.
It is worth noting that the sludge tank truck 1, the sludge discharge pit 2, the travelling grab bucket 3, the sludge storage pit 4, the sludge storage bin 5, the plate feeding machine 6, the constant feeder 7, the first U-shaped rubber belt conveyor 8, the crusher 9 and the vibrating screen 10 are all connected with the dust collecting system 12.
In addition, the dust collecting system 12 is respectively connected with a deodorizing system 13 and a grate cooler 14.
The working principle of the specific embodiment is as follows: the dry sludge is transported to a sludge pretreatment workshop of a cement plant through a sludge tank truck, when a kiln system normally operates, the dry sludge is directly discharged into a sludge bin, and is crushed, screened and then fed into a heat pan furnace for incineration through metering and conveying; when the kiln system is stopped for maintenance, dry sludge is discharged to the sludge discharge pit, the sludge storage pit is conveyed by the crane grab bucket for temporary storage, after the kiln system recovers to operate, the sludge is conveyed to the sludge storage bin by the crane grab bucket, and the sludge is conveyed by metering and is crushed and screened and then burned in a hot plate furnace.
The vibrating screen is provided with a bypass, large particles return to the crusher to continue crushing, and small particles are conveyed into the second U-shaped rubber belt conveyor.
The basic principles and the main features of the invention and the advantages of the invention have been shown and described above. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (5)
1. A drying sludge cement kiln cooperative disposal device is characterized by comprising a sludge tank truck (1), a sludge discharge pit (2), a travelling grab bucket (3), a sludge storage pit (4), a sludge bin (5), a plate feeder (6), a quantitative feeder (7), a first U-shaped rubber belt conveyor (8), a crusher (9), a vibrating screen (10), a kiln tail hot plate furnace (11) and a second U-shaped rubber belt conveyor (15), wherein the sludge tank truck (1) conveys sludge to the sludge discharge pit (2) or the sludge bin (5), the sludge in the sludge discharge pit (2) is conveyed to the sludge storage pit (4) through the travelling grab bucket (3), the sludge in the sludge storage pit (4) is conveyed to the sludge bin (5) through the travelling grab bucket (3), the sludge bin (5) is connected with the quantitative feeder (7) through the plate feeder (6), and the quantitative feeder (7) is connected to the crusher (9) through the first U-shaped rubber belt conveyor (8), the crusher (9) is connected with the vibrating screen (10), the vibrating screen (10) is respectively connected with the first U-shaped rubber belt conveyor (8) and the second U-shaped rubber belt conveyor (15), and the second U-shaped rubber belt conveyor (15) is connected to the kiln tail heat disc furnace (11).
2. The device for the cooperative disposal of the dried sludge cement kiln as claimed in claim 1, wherein the sludge tanker (1) transports the sludge to the sludge discharge pit (2) when the kiln is stopped.
3. The device for the cooperative disposal of the dried sludge cement kiln as recited in claim 1, wherein the sludge tank truck (1) delivers the sludge to the sludge bunker (5) when the kiln is in normal operation.
4. The collaborative treatment device for the dried sludge cement kiln according to claim 1, wherein the sludge tank truck (1), the sludge discharge pit (2), the travelling grab (3), the sludge storage pit (4), the sludge storage bin (5), the plate feeder (6), the quantitative feeder (7), the first U-shaped rubber belt conveyor (8), the crusher (9) and the vibrating screen (10) are all connected with the dust collection system (12).
5. The device for the cooperative disposal of the dried sludge cement kiln as claimed in claim 4, wherein the dust collecting system (12) is connected with the deodorizing system (13) and the grate cooler (14) respectively.
Priority Applications (1)
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CN202020981721.6U CN212339275U (en) | 2020-06-02 | 2020-06-02 | Mummification sludge cement kiln is processing apparatus in coordination |
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CN202020981721.6U CN212339275U (en) | 2020-06-02 | 2020-06-02 | Mummification sludge cement kiln is processing apparatus in coordination |
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CN212339275U true CN212339275U (en) | 2021-01-12 |
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CN202020981721.6U Active CN212339275U (en) | 2020-06-02 | 2020-06-02 | Mummification sludge cement kiln is processing apparatus in coordination |
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CN (1) | CN212339275U (en) |
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2020
- 2020-06-02 CN CN202020981721.6U patent/CN212339275U/en active Active
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