CN212333108U - Automatic filling production line for printing ink cylinder - Google Patents
Automatic filling production line for printing ink cylinder Download PDFInfo
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- CN212333108U CN212333108U CN202021400609.5U CN202021400609U CN212333108U CN 212333108 U CN212333108 U CN 212333108U CN 202021400609 U CN202021400609 U CN 202021400609U CN 212333108 U CN212333108 U CN 212333108U
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- 238000007639 printing Methods 0.000 title claims abstract description 47
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 230000007246 mechanism Effects 0.000 claims abstract description 69
- 238000005507 spraying Methods 0.000 claims description 21
- 238000007599 discharging Methods 0.000 claims description 19
- 238000003825 pressing Methods 0.000 claims description 10
- 238000006073 displacement reaction Methods 0.000 claims description 9
- 238000004891 communication Methods 0.000 claims description 5
- 239000000976 ink Substances 0.000 abstract description 203
- 235000017166 Bambusa arundinacea Nutrition 0.000 abstract description 18
- 235000017491 Bambusa tulda Nutrition 0.000 abstract description 18
- 241001330002 Bambuseae Species 0.000 abstract description 18
- 235000015334 Phyllostachys viridis Nutrition 0.000 abstract description 18
- 239000011425 bamboo Substances 0.000 abstract description 18
- 238000000034 method Methods 0.000 abstract description 9
- 230000008569 process Effects 0.000 abstract description 4
- 238000009434 installation Methods 0.000 abstract 1
- 239000000463 material Substances 0.000 description 9
- 238000007872 degassing Methods 0.000 description 6
- 238000005429 filling process Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 239000000945 filler Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 2
- 230000037433 frameshift Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000008280 blood Substances 0.000 description 1
- 210000004369 blood Anatomy 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010018 discharge printing Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000013022 venting Methods 0.000 description 1
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Abstract
The utility model relates to an automatic filling line of printing ink section of thick bamboo and method, wherein, this automatic filling line of printing ink section of thick bamboo includes printing ink section of thick bamboo conveyer belt, exhaust and filling mechanism, card mouth input mechanism, card mouth installation mechanism, throws lid mechanism, spiral cover mechanism, discharge mechanism, ink jet numbering machine and control system etc.. The utility model discloses an ink tube filling production line, because can several ink tubes of filling simultaneously, and adopted full automatization assembly line process, filling efficiency improves greatly, under the same workman's quantity, filling efficiency can improve more than several times; and this filling line easy operation all adopts automatic control program control, and the workman only need with empty china ink section of thick bamboo upright place the china ink section of thick bamboo fixed tool can, greatly reduced intensity of labour.
Description
Technical Field
The utility model relates to an ink cylinder filling field specifically relates to an automatic filling production line of ink cylinder.
Background
The ink cartridge is a special consumable material for the digital integrated rapid printer, and because the digital integrated rapid printer has the advantages of economy, environmental protection, high printing speed, good definition and the like in printing, in recent years, the consumption is more and more large, and particularly, the consumption is larger in schools, enterprises and public institutions and the like with larger printing quantity, so that the consumption of the ink cartridge which is one of the consumable materials is also more and more large. The structure of the ink cartridge 100 for the digital integrated stenograph is shown in fig. 1, and the ink cartridge comprises an ink cartridge body 101, a card mouth 102, an ink cover 103, a piston 104, a bottom cover 105 and the like. The main body part is a cylindrical ink cartridge body with the wall thickness of about 2 mm and the diameter of about 80 mm; at the upper end of the barrel is an ink nozzle 106. After the ink tank is filled with ink, a card nozzle is required to be arranged in the ink nozzle, and the card nozzle is an ink injection interface which is connected with a machine table when the ink cylinder is arranged on the digital integrated stenograph. Normally fill the ink cylinder that fills up with printing ink, need cover the printing ink lid to prevent that printing ink from overflowing, just unscrew the printing ink lid when need install on the integrative stenograph of digital. The digital integrated stenograph is characterized in that a piston is arranged in an ink cylinder body, and when the digital integrated stenograph is used for printing, the piston in the ink cylinder is pushed by an ejector rod of a machine table to enable ink to be injected into a printing roller of the machine table for printing. The bottom of the ink cylinder body is provided with a bottom cover with a hole, so that the piston is prevented from being separated from the cylinder body.
At present, the domestic printing ink filling machine aiming at the printing ink cylinder is a single machine filling machine which generally adopts an inverted filling process, only one printing ink cylinder can be filled at each time, air is exhausted before the printing ink cylinder is filled, other procedures such as installing and clamping a nozzle after filling, covering an ink cover and the like can be completed only through manual operation, the production efficiency is low, the labor intensity of workers is high, and particularly the installing and clamping nozzle and the covering of the ink cover enable the hands of the workers to frequently screw out blood bubbles. The inverted filling process has the advantages that the inverted filling process is simple in structure, the ink nozzle of the ink cylinder which is manually exhausted is downwards buckled on the filling nozzle of the filling machine during filling, and the filling machine pushes the piston to slowly move upwards until the ink cylinder is filled with ink; the inverted filling process has the defects that the inverted filling process cannot be used for an automatic filling production line, and mainly because the ink nozzle faces downwards, the ink can is easily poured out after leaving the filling nozzle of a filling machine, and the subsequent procedures of installing the clamping nozzle, covering the ink cover and the like are difficult to realize automation, so other procedures only need to adopt manual operation, and the production efficiency is difficult to improve.
Disclosure of Invention
The utility model aims at providing an automatic filling production line of printing ink section of thick bamboo and method to solve above-mentioned problem. Therefore, the utility model discloses a specific technical scheme as follows:
an ink cartridge automatic filling line may include:
the ink tube conveying belt is provided with ink tube fixing fixtures, each ink tube fixing fixture can vertically place a row of ink tubes, and an ink tube feeding station, an exhaust and filling station, a clamping nozzle feeding station, a clamping nozzle mounting station, a cap feeding station, a cap screwing station and a discharging station are sequentially arranged on the ink tube conveying belt along the conveying direction;
the air exhausting and filling mechanism is arranged at the air exhausting and filling station and is used for exhausting air in the ink cylinder and filling the ink into the air exhausted ink cylinder;
the clamping nozzle feeding mechanism is arranged at a clamping nozzle feeding station and used for feeding the clamping nozzle onto an ink nozzle of the filled ink cylinder;
the clamping nozzle mounting mechanism is arranged at a clamping nozzle mounting station and used for pressing the clamping nozzle into an ink nozzle of the ink cylinder;
the cover throwing mechanism is arranged at the cover throwing station and used for putting the ink cover on an ink nozzle of the ink cylinder;
the cap screwing mechanism is arranged at the cap screwing station and is used for screwing the ink cap on the ink nozzle;
and the discharging mechanism is arranged on the discharging station and used for taking the ink cylinder with the screwed cover out of the ink cylinder conveying belt.
Further, automatic filling line of ink tube still can include a yard mechanism, a yard mechanism is including spouting a yard conveyer belt and spouting the yard mouth, spouts a yard conveyer belt and transversely arranges in ejection of compact station department, forms L shape with the ink tube conveyer belt, is equipped with and spouts a yard station and vanning station, spouts a yard mouth and installs in spouting a yard station department for spout a yard to the ink tube.
Further, exhaust and filling mechanism includes the exhaust ejector pin, the exhaust cylinder, the filling mouth, filling mouth lift cylinder, ink fountain, filling material jar and material jar cylinder, filling mouth and exhaust ejector pin are arranged directly over and under the ink jar respectively, the exhaust ejector pin is connected in the piston rod of exhaust cylinder, the filling mouth is installed on the crane by filling mouth lift cylinder driven, the import and the export of filling material jar communicate ink fountain and filling mouth respectively, material jar cylinder is connected with filling material jar drive, be arranged in inhaling filling material jar with printing ink and pour into ink jar with the printing ink in the filling material jar into ink jar via the filling mouth.
Furthermore, the clamping mouth feeding mechanism comprises a clamping mouth vibration disc, a clamping mouth feeding platform, a clamping mouth lifting cylinder, a clamping mouth shifting cylinder and a clamping mouth feeding cylinder, the clamping mouth feeding platform is in driving connection with the clamping mouth lifting cylinder, a plurality of parallel spaced feeding channels, a plurality of shifting channels and a plurality of parallel spaced feeding channels are arranged on the clamping mouth lifting cylinder, each feeding channel is communicated with one clamping mouth vibration disc, the feeding channels and the feeding channels are arranged on two sides of the shifting channels in a parallel staggered mode and are communicated with the shifting channels, the clamping mouth shifting cylinder is arranged at one end of the shifting channels and is used for pushing the clamping mouth entering the shifting channels from the feeding channels to the communication positions of the shifting channels and the feeding channels, and the clamping mouth feeding cylinder is arranged on one side of the shifting channels opposite to the feeding channels and is used for pushing the clamping mouth of the communication positions of the shifting channels and the feeding channels to the ink mouth of the ink cylinder.
Furthermore, the clamping nozzle mounting mechanism comprises a support, an air cylinder and a pressing plate, wherein the air cylinder is fixed on the support, and the pressing plate is fixed on a piston rod of the air cylinder.
Further, throw and cover the mechanism and include ink lid vibration dish, the conveyer trough, a plurality of branch silo that separate each other, the push plate, the propelling movement cylinder, throw the lid frame, a plurality of lid suction cover cylinders of throwing, throw lid frame slide rail and throw lid frame shift cylinder, the export of ink lid vibration dish is connected to conveyer trough one end, the other end is sealed, a plurality of branch silo one end intercommunication conveyer trough, the other end is sealed, push plate fixed connection is in the piston rod of propelling movement cylinder, be arranged in throwing the ink lid in the conveyer trough to push away each branch silo, throw lid frame slidable mounting and throw lid frame slide rail, throw the piston rod fixed connection of lid frame shift cylinder in throwing the lid frame, a plurality of lid suction cover cylinders of throwing are installed on throwing the lid frame, be used for from dividing the ink lid of inhaling in the silo and place on the ink nozzle of ink barrel.
Furthermore, the cap screwing mechanism comprises a cap screwing support, at least one cap screwing lifting cylinder, a cap screwing beam, a plurality of cap screwing motors and a plurality of cap screwing pressing plates, the cap screwing lifting cylinder is fixedly arranged on the cap screwing support, the cap screwing beam is fixed on a piston rod of the cap screwing lifting cylinder, the plurality of cap screwing motors are fixed on the cap screwing beam side by side, and the plurality of cap screwing pressing plates are respectively fixed on output shafts of the plurality of cap screwing motors.
Further, discharge mechanism includes splint frame, splint frame lift cylinder, splint roof beam slide rail, splint roof beam move the cylinder, a plurality of splint and a plurality of splint cylinder, a plurality of splint cylinders are installed on the splint frame, a plurality of splint are connected with a plurality of splint cylinder drives respectively, the splint frame is fixed in on the piston rod of splint frame lift cylinder, splint frame lift cylinder fixed mounting is on the splint roof beam, splint roof beam slidable mounting is on splint roof beam slide rail and with splint roof beam move the piston rod fixed connection of cylinder.
The utility model adopts the above technical scheme, the beneficial effect who has is: the utility model discloses an ink tube filling production line, because can several ink tubes of filling simultaneously, and adopted full automatization assembly line process, filling efficiency improves greatly, under the same workman's quantity, filling efficiency can improve more than several times; and this filling line easy operation all adopts automatic control program control, and the workman only need with empty china ink section of thick bamboo upright place the china ink section of thick bamboo fixed tool can, greatly reduced intensity of labour.
Drawings
To further illustrate the embodiments, the present invention provides the accompanying drawings. The accompanying drawings, which are incorporated in and constitute a part of this disclosure, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the embodiments. With these references, one of ordinary skill in the art will appreciate other possible embodiments and advantages of the present invention. Elements in the figures are not drawn to scale and like reference numerals are generally used to indicate like elements.
FIG. 1 is an exploded view of a digital integrated stenograph;
FIG. 2 is a general schematic view of an automatic ink cartridge filling line of the present invention;
FIG. 3 is a schematic side view of the venting and filling mechanism of the automatic ink cartridge filling line of the present invention;
fig. 4 is a schematic top view of a bayonet mechanism of the automatic ink cartridge filling line of the present invention;
FIG. 5 is a schematic side view of a bayonet mounting mechanism of an automatic ink cartridge filling line according to the present invention;
FIG. 6 is a schematic top view of a cap feeding mechanism of the automatic ink cartridge filling line of the present invention;
FIG. 7 is a schematic side view of a capping mechanism of an automatic ink cartridge filling line according to the present invention;
fig. 8 is a schematic plan view of the discharging mechanism of the automatic filling line for ink cartridges of the present invention.
Detailed Description
The present invention will now be further described with reference to the accompanying drawings and detailed description.
As shown in fig. 1-8, according to an aspect of the present invention, an automatic filling line for ink cartridges is provided, which may include an ink cartridge conveyer belt 1, an exhaust and filling mechanism 2, a cartridge nozzle feeding mechanism 3, a cartridge nozzle mounting mechanism 4, a cap feeding mechanism 5, a cap screwing mechanism 6, a discharging mechanism 7, a code spraying mechanism 8, a control system, etc. The printing ink tube conveyer belt 1 is installed printing ink tube fixing jig 11 on it, and every printing ink tube fixing jig 11 is equipped with a row of printing ink tube fixed position 111, and printing ink tube is upright to be placed in printing ink tube fixed position 111. In the example shown, the number of the ink cartridge fixing positions 111 in one row is 5. This automatic filling production line of ink tube can realize the automatic filling of 5 ink tubes simultaneously promptly. An ink cylinder feeding station A, an exhaust and filling station B, a clamping nozzle feeding station C, a clamping nozzle mounting station D, a cap feeding station E, a cap screwing station F and a discharging station G are sequentially arranged on the ink cylinder conveying belt 1 along the conveying direction (shown by an arrow in figure 2). The ink cartridge conveyor belt 1 is controlled by a servo motor to accurately position the ink cartridges at various stations. The control system is based on a PLC (programmable logic controller) and is used for controlling the operation of the ink cylinder conveying belt 1 and each mechanism so as to realize the automatic filling operation of the ink cylinders. The control system is provided with a man-machine operation interface so as to be convenient to operate. The control system configuration may be selected according to actual needs and will not be described here. The above-described mechanisms will be described in detail below.
As shown in fig. 2 and 3, a degassing and filling mechanism 2 is disposed at the degassing and filling station B for degassing air in the ink cartridge 100 and filling ink into the degassed ink cartridge. Specifically, the degassing and filling mechanism 2 may include a degassing ram 21, a degassing cylinder 22, a filling nozzle 23, a filling nozzle lift cylinder 24, an ink hopper 25, a filling cylinder 26, and a cylinder 27. The filling nozzle 23 and the air-discharge jack 21 are arranged directly above and below the ink cartridge 100, respectively. The exhaust ejector 21 is connected to a piston rod of the exhaust cylinder 22. The piston 104 of the ink cartridge is pushed up by the air exhaust jack 21 by the action of the air exhaust cylinder 22 to exhaust air in the ink cartridge. The filling nozzle 23 is mounted on a lift frame 28 driven by a filling nozzle lift cylinder 24 so that the filling nozzle 23 can be raised or lowered. The inlet and outlet of the filler cylinder 26 communicate with the ink fountain 25 and the filling nozzle 23, respectively, and the cylinder 25 is drivingly connected to the filler cylinder 26 to suck the ink into the filler cylinder 26 and to inject the ink in the filler cylinder 26 into the ink cartridge 100 via the filling nozzle 23.
As shown in fig. 2 and 4, a card nozzle dropping mechanism 3 is disposed at the card nozzle dropping station C for dropping the card nozzle 102 onto the ink nozzle 106 of the ink cartridge filled with ink. The card mouth throwing mechanism 3 may include a card mouth vibration plate 31, a card mouth throwing platform 32, a card mouth lifting cylinder 33, a card mouth shifting cylinder 34 and a card mouth throwing cylinder 35. The card mouth putting platform 32 is in driving connection with a card mouth lifting cylinder 33, so that the card mouth putting platform 32 can ascend and descend. The bayonet lock throwing platform 32 is provided with a plurality of parallel and spaced feeding channels 321 (5), a shifting channel 322 and a plurality of parallel and spaced throwing channels 323 (5). Each feed channel 321 communicates with one of the chuck vibratory pans 31 so that the chucks 102 can enter the feed channels 321 one by one. The feed channel 321 and the dosing channel 323 are arranged offset in parallel on both sides of the displacement channel 322 and communicate therewith. A bayonet lock displacement cylinder 34 is arranged at one end of the displacement channel, pushing the bayonet lock entering the displacement channel 322 from the feed channel 321 to the place where the displacement channel 322 communicates with the drop channel 323 by means of a push rod 36 connected to its piston rod. The bayonet lock feed cylinder 35 is disposed on the side of the displacement passage 322 opposite to the feed passage 323, and pushes the bayonet lock at the communication of the displacement passage 322 and the feed passage 323 onto the ink nozzle 106 of the ink cartridge by a push rod 37 connected to the piston rod thereof.
As shown in fig. 2 and 5, a mouthpiece mounting mechanism 4 is disposed at the mouthpiece mounting station D for pressing the mouthpiece 102 into the ink nozzle 106 of the ink cartridge. Specifically, the card nozzle mounting mechanism 4 may include a bracket 41, an air cylinder 42, and a pressing plate 43, the bracket 41 straddles over the conveyor belt 1, the air cylinder 42 is fixed to the bracket 41, and the pressing plate 43 is fixed to a piston rod of the air cylinder 42. The pressure plate 43 presses the cartridge 102 into the ink nozzle 106 of the ink cartridge by the action of the air cylinder.
As shown in fig. 2 and 6, a cap-throwing mechanism 5 is disposed at the cap-throwing station E for putting the ink cap 103 onto the ink nozzle 106 of the ink cartridge. Specifically, the cap-throwing mechanism 5 may include an ink cap vibrating plate 51, a conveying chute 52, a plurality of distributing chutes 53 spaced apart from each other, a pushing plate 54, a pushing cylinder 55, a cap-throwing rack 56, a plurality of cap-throwing suction cylinders 57, a cap-throwing rack slide rail 58, and a cap-throwing rack moving cylinder 59. One end of the conveying groove 52 is connected with the outlet of the ink cover vibration disc 51, and the other end is closed. One end of each of the distributing grooves 53 is communicated with the conveying groove 52, and the other end is closed. The pushing plate 54 is fixedly connected to a piston rod of the pushing cylinder 55 for pushing the ink caps 103 in the feeding grooves 52 into the respective sub-tanks 53. The cap-throwing frame 56 is slidably mounted on the cap-throwing frame slide rails 58, and a piston rod of a cap-throwing frame moving cylinder 59 is fixedly connected to the cap-throwing frame 56, so that the cap-throwing frame 56 can move transversely. A plurality of cap-throwing suction cylinders 57 are mounted on the cap-throwing frame 56. The ink cap 103 is sucked from the distributing groove 53 and placed on the ink nozzle 106 of the ink cartridge by the cap-throwing frame moving cylinder 59 and the cap-throwing suction cylinder 57.
As shown in fig. 2 and 7, a cap screwing mechanism 6 is arranged at the cap screwing station F for screwing the ink cap 103 on the ink nozzle. Specifically, the capping mechanism 6 may include a capping support 61, at least one capping lift cylinder 62 (two shown), a capping beam 63, a plurality of capping motors 64 (5 shown), and a plurality of capping platens 65 (5 shown). The spiral cover support 61 stretches over the conveying belt 1, the spiral cover lifting cylinder 62 is fixedly mounted on the spiral cover support 61, the spiral cover beam 63 is fixed on a piston rod of the spiral cover lifting cylinder 62, the plurality of spiral cover motors 64 are fixed on the spiral cover beam 63 side by side, and the plurality of spiral cover pressing plates 65 are respectively fixed on output shafts of the plurality of spiral cover motors 64. The capping press plate 65 can be raised and lowered by the capping lift cylinder 62, and the capping press plate 65 can screw the ink caps 103 on the ink nozzles by the capping motor 64.
As shown in fig. 2 and 8, an ejection mechanism 7 is disposed at the ejection station G for taking out the capped ink cartridges 100 from the ink cartridge transporting belt 1. Specifically, the discharging mechanism 7 includes a clamping plate frame 71, a clamping plate frame lifting cylinder 72, a clamping plate beam 73, a clamping plate beam slide rail 74, a clamping plate beam moving cylinder 75, a plurality of clamping plates 76, and a plurality of clamping plate cylinders 77. A plurality of clamp plate cylinders 77 are attached to the clamp plate frame 71, and a plurality of clamp plates 76 are drivingly connected to the plurality of clamp plate cylinders 75, respectively, so as to be able to clamp the ink cartridge 100. The clamping surface of the clamping plate 76 is an arc-shaped surface. The clamping plate frame 71 is fixed to a piston rod of the clamping plate frame lifting cylinder 72 so that the clamping plate frame 71 can be raised and lowered. The splint frame lifting cylinder 72 is fixedly mounted on the splint beam 73, and the splint beam 73 is slidably mounted on the splint beam slide rail 74 and is fixedly connected with the piston rod of the splint beam moving cylinder 75. Therefore, through the discharging mechanism 7, the covered ink cartridge 100 can be moved from the ink cartridge conveyer belt 1 to the code spraying conveyer belt 81 of the code spraying mechanism 8.
As shown in fig. 1, the code spraying mechanism 8 includes a code spraying conveyor belt 81 and a code spraying nozzle 82, the code spraying conveyor belt 81 is transversely arranged at the discharging station, and forms an L shape with the ink cartridge conveyor belt 1, and is provided with a code spraying station H and a boxing station I. The boxing station I is positioned at the tail end of the code spraying conveying belt 81. A worker may load an ink cartridge into the tank 9 at the loading station I. The code spraying nozzle is installed at the code spraying station H and used for spraying codes such as bar codes, production dates and the like on the ink cartridges. It should be understood that the ink jet numbering mechanism 8 may also be arranged at the end of the ink cartridge transport belt 1, i.e. in line with the ink cartridge transport belt 1. In some embodiments, the ink cartridge automatic filling line may not be provided with the code spraying mechanism 8.
The working process of the automatic filling production line of the ink cylinder of the utility model is briefly explained below. The workman puts in behind the fixed tool of printing ink section of thick bamboo upright placing the printing ink section of thick bamboo of station A with empty printing ink section of thick bamboo at printing ink section of thick bamboo, printing ink section of thick bamboo conveyer belt 1 carries it to exhaust and filling station B, through exhaust cylinder 22 effect on this station, the piston 104 of promoting printing ink section of thick bamboo by exhaust ejector pin 21 shifts up the air in the discharge printing ink section of thick bamboo, then filling mouth 23 decline of filling mechanism 2 insert in the printing ink mouth of printing ink section of thick bamboo, and pour into the printing ink volume of setting for, the pressure of pouring into printing ink and printing ink gravity promote the piston and remove downwards, thereby can not appear hanging down fast in the thrust effect of upwards of exhaust ejector pin again below the piston, the phenomenon of hanging down the production bubble. After the ink is filled fully, the filling nozzle 23 is lifted, then the ink cylinder conveyer belt 1 conveys the ink cylinder to the card nozzle feeding station C, and the card nozzle feeding mechanism 3 automatically conveys the card nozzle 102 to the card nozzle feeding station orderly according to the correct direction and places the card nozzle on the ink nozzle of the filled ink cylinder. The ink cartridge is then transported by the transport belt to the nozzle mounting station D, where the nozzle is pressed into the ink nozzle of the ink cartridge by the action of the air cylinder 42 and the pressure plate 43. Then the ink cylinder is conveyed to a cover throwing station E by an ink cylinder conveying belt, the cover throwing mechanism 5 firstly arranges the ink covers into a correct direction and orderly arranges, and the ink covers are placed on ink nozzles of the ink cylinders at the cover throwing station. The ink cartridge is then transported to the capping station F by the ink cartridge transport belt, and the capping lift cylinder 62 pushes the capping pressure plate 65 to press the ink cap 103 and screw the ink cap onto the ink nozzle of the ink cartridge under the action of the capping motor 64. Then the printing ink cylinder conveyer belt sends it to ejection of compact station G again, presss from both sides printing ink cylinder 100 from printing ink cylinder fixing jig 11 simultaneously through discharge mechanism 7 and places on spouting a yard conveyer belt 81, spouts a yard conveyer belt 81 and takes printing ink cylinder to send to vanning station I after spouting a yard nozzle 82 and spouting, and the workman takes off printing ink cylinder here and packs into in case 9. It should be understood that the ink cartridge loading and boxing steps can also be automated using corresponding robots.
The application discloses printing ink section of thick bamboo filling line, owing to can several printing ink section of thick bamboo of filling simultaneously, adopted full automatization assembly line process moreover, filling efficiency improves greatly, and under the same workman quantity, filling efficiency can improve more than several times. And the filling production line is simple to operate, all the parts are controlled by automatic control programs, workers only need to vertically place an empty ink cylinder to an ink cylinder fixing position and pack the filled ink cylinder in a box, and the labor intensity is greatly reduced.
While the invention has been particularly shown and described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (8)
1. An automatic filling production line of printing ink cartridge, its characterized in that includes:
the ink tube conveying belt is provided with ink tube fixing fixtures, each ink tube fixing fixture can vertically place a row of ink tubes, and an ink tube feeding station, an exhaust and filling station, a clamping nozzle feeding station, a clamping nozzle mounting station, a cap feeding station, a cap screwing station and a discharging station are sequentially arranged on the ink tube conveying belt along the conveying direction;
the air exhausting and filling mechanism is arranged at the air exhausting and filling station and is used for exhausting air in the ink cylinder and filling the ink into the air exhausted ink cylinder;
the clamping nozzle feeding mechanism is arranged at a clamping nozzle feeding station and used for feeding the clamping nozzle onto an ink nozzle of the filled ink cylinder;
the clamping nozzle mounting mechanism is arranged at a clamping nozzle mounting station and used for pressing the clamping nozzle into an ink nozzle of the ink cylinder;
the cover throwing mechanism is arranged at the cover throwing station and used for putting the ink cover on an ink nozzle of the ink cylinder;
the cap screwing mechanism is arranged at the cap screwing station and is used for screwing the ink cap on the ink nozzle;
and the discharging mechanism is arranged on the discharging station and used for taking the ink cylinder with the screwed cover out of the ink cylinder conveying belt.
2. The automatic ink cartridge filling line of claim 1, further comprising a code spraying mechanism including a code spraying conveyor belt and a code spraying nozzle, wherein the code spraying conveyor belt is transversely arranged at the discharging station, forms an L shape with the ink cartridge conveyor belt, and is provided with a code spraying station and a boxing station, and the code spraying nozzle is installed at the code spraying station and is used for spraying codes on the ink cartridges.
3. The automatic ink cartridge filling line of claim 1, wherein the air discharging and filling mechanism includes an air discharging rod, an air discharging cylinder, a filling nozzle lifting cylinder, an ink fountain, a filling cylinder, and a cartridge cylinder, the filling nozzle and the air discharging rod are respectively disposed directly above and directly below the ink cartridge, the air discharging rod is connected to a piston rod of the air discharging cylinder, the filling nozzle is mounted on a lift frame driven by the filling nozzle lifting cylinder, an inlet and an outlet of the filling cylinder are respectively communicated with the ink fountain and the filling nozzle, and the cartridge cylinder is drivingly connected to the filling cylinder for sucking the ink into the filling cylinder and injecting the ink in the filling cylinder into the ink cartridge via the filling nozzle.
4. The automatic filling line of ink cartridges as claimed in claim 1, wherein the chuckmouth dispensing mechanism includes a chuckmouth vibration plate, a chuckmouth dispensing platform, a chuckmouth lifting cylinder, a chuckmouth displacement cylinder, and a chuckmouth dispensing cylinder, the chuckmouth dispensing platform is drivingly connected to the chuckmouth lifting cylinder, a plurality of parallel and spaced feeding channels, a shifting channel and a plurality of parallel and spaced throwing channels are arranged on the feeding device, each feeding channel is communicated with one clamping mouth vibration disc, the feeding channels and the throwing channels are arranged on two sides of the shifting channel in a parallel and staggered manner and are communicated with the shifting channel, a clamping mouth shifting cylinder is arranged at one end of the shifting channel, a bayonet lock is used for pushing the bayonet lock entering the shifting channel from the feeding channel to the communication part of the shifting channel and the throwing channel, a bayonet lock throwing cylinder is arranged on one side of the shifting channel opposite to the throwing channel, the clamping nozzle is used for pushing the clamping nozzle at the communication part of the displacement channel and the feeding channel onto the ink nozzle of the ink cylinder.
5. The automatic filling line for ink cartridges of claim 1, wherein said cartridge mounting mechanism includes a frame, a cylinder secured to said frame, and a pressure plate secured to a piston rod of said cylinder.
6. The automatic ink cartridge filling line of claim 1, wherein the cap feeding mechanism includes an ink cap vibration tray, a feed channel, a plurality of sub-channels spaced apart from each other, a push plate, a push cylinder, a cap feeding frame, a plurality of cap feeding suction cylinders, a cap feeding frame slide rail, and a cap feeding frame moving cylinder, one end of the feed channel is connected to an outlet of the ink cap vibration tray, and the other end is closed, one end of the plurality of sub-channels is connected to the feed channel, and the other end is closed, the push plate is fixedly connected to a piston rod of the push cylinder for pushing the ink caps in the feed channel into the respective sub-channels, the cap feeding frame is slidably mounted on the cap feeding frame slide rail, the piston rod of the cap feeding frame moving cylinder is fixedly connected to the cap feeding frame, and the plurality of cap feeding suction cylinders are mounted on the cap feeding frame for sucking the ink caps from the sub-channels and placing the ink caps on the ink nozzles of the ink cartridges.
7. The automatic filling line for ink cartridges of claim 1, wherein the capping mechanism includes a capping support, at least one capping lift cylinder, a capping beam, a plurality of capping motors and a plurality of capping press plates, the capping lift cylinder being fixedly mounted to the capping support, the capping beam being fixed to a piston rod of the capping lift cylinder, the plurality of capping motors being fixed to the capping beam side by side, the plurality of capping press plates being fixed to output shafts of the plurality of capping motors, respectively.
8. The automatic ink cartridge filling line of claim 1, wherein the discharge mechanism includes a clamping plate frame, a clamping plate frame lift cylinder, a clamping plate beam slide rail, a clamping plate beam moving cylinder, a plurality of clamping plates, and a plurality of clamping plate cylinders, the plurality of clamping plate cylinders are mounted on the clamping plate frame, the plurality of clamping plates are in driving connection with the plurality of clamping plate cylinders, respectively, the clamping plate frame is fixed to a piston rod of the clamping plate frame lift cylinder, the clamping plate frame lift cylinder is fixedly mounted on the clamping plate beam, and the clamping plate beam is slidably mounted on the clamping plate beam slide rail and fixedly connected to the piston rod of the clamping plate beam moving cylinder.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202021400609.5U CN212333108U (en) | 2020-07-16 | 2020-07-16 | Automatic filling production line for printing ink cylinder |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202021400609.5U CN212333108U (en) | 2020-07-16 | 2020-07-16 | Automatic filling production line for printing ink cylinder |
Publications (1)
Publication Number | Publication Date |
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CN212333108U true CN212333108U (en) | 2021-01-12 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202021400609.5U Expired - Fee Related CN212333108U (en) | 2020-07-16 | 2020-07-16 | Automatic filling production line for printing ink cylinder |
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CN (1) | CN212333108U (en) |
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2020
- 2020-07-16 CN CN202021400609.5U patent/CN212333108U/en not_active Expired - Fee Related
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Granted publication date: 20210112 |