CN212330297U - Automatic filter assembling equipment - Google Patents
Automatic filter assembling equipment Download PDFInfo
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- CN212330297U CN212330297U CN202020976714.7U CN202020976714U CN212330297U CN 212330297 U CN212330297 U CN 212330297U CN 202020976714 U CN202020976714 U CN 202020976714U CN 212330297 U CN212330297 U CN 212330297U
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Abstract
The utility model discloses an automatic filter assembling device, which comprises an assembly line and an assembling station positioned on one side of the assembly line; wherein: the assembly line is of a continuous bending structure and comprises a first transmission line body and a second transmission line body; the assembly stations comprise a first assembly station and a second assembly station, the first assembly station corresponds to the first transmission line body in position, and the second assembly station corresponds to the second transmission line body in position. The utility model discloses can carry out the part equipment to the wave filter fast, improve the packaging efficiency of wave filter greatly, need not to consume a large amount of manpowers, save the consumption of cost of labor, also guaranteed the equipment quality simultaneously, the defective percentage is low, has improved the benefit of revering of enterprise.
Description
Technical Field
The utility model belongs to the technical field of the wave filter equipment, especially, relate to an automatic equipment of wave filter.
Background
The filter is a device for filtering waves, and can effectively filter a frequency point of a specific frequency in a power line or frequencies except the frequency point to obtain a power signal of the specific frequency or eliminate the power signal of the specific frequency.
Generally, in the assembly process of the filter, a large number of parts are required to be regularly placed in a cavity of the filter, the existing assembly mode is manual assembly, namely an operator sequentially loads corresponding parts into the cavity of the filter and adjusts the positions of the parts, the assembly mode needs to consume a large amount of manpower, the skill requirement on the operator is high, the assembly quality is poor, defective products are easy to occur, the assembly efficiency is low, and the requirement on modern high-speed production is difficult to meet.
SUMMERY OF THE UTILITY MODEL
The utility model overcomes prior art's is not enough, provides an automatic equipment of wave filter to solve the problem that exists among the prior art.
In order to achieve the above purpose, the utility model adopts the technical scheme that: an automatic filter assembling device comprises a production line and an assembling station positioned on one side of the production line; wherein: the assembly line is of a continuous bending structure and comprises a first transmission line body and a second transmission line body; the assembling stations comprise a first assembling station and a second assembling station, the first assembling station corresponds to the position of the first transmission line body, the second assembling station corresponds to the position of the second transmission line body, and the first assembling station comprises a first rotary disc, a first manipulator positioned on the first rotary disc, and a first assembling component and a second assembling component which are sequentially arranged along the circumferential direction of the first rotary disc; the second assembly station comprises a second turntable, a second manipulator arranged on the second turntable, and a third assembly component, a fourth assembly component, a fifth assembly component, a sixth assembly component, a seventh assembly component, an eighth assembly component and a ninth assembly component which are sequentially arranged along the circumferential direction of the second turntable.
In a preferred embodiment of the present invention, the automatic assembling apparatus further comprises a bottom plate, and the assembly line and the assembling station are located on the bottom plate.
In a preferred embodiment of the present invention, the bottom plate is provided with a first blocking positioning element, an angle adjusting element and a second blocking positioning element, the first blocking positioning element corresponds to the position of the first transmission line, the angle adjusting element is located at the connection position of the first transmission line and the second transmission line, and the second blocking positioning element corresponds to the position of the second transmission line.
The utility model discloses a preferred embodiment, first stop positioning assembly including being located first stop cylinder, being located of first transmission line body below stop the piece, be located the first jacking cylinder of first transmission line body below, be located the first jacking piece of first jacking cylinder tailpiece, being located the first positioning cylinder of first transmission line body one end, being located the first motion piece of first positioning cylinder tailpiece and being located the first fixed block of the first transmission line body other end.
In a preferred embodiment of the present invention, the angle adjustment assembly includes a lifting cylinder, a rotary cylinder located at the piston rod end of the lifting cylinder, a rotary table located at the rotary end of the rotary cylinder, and guiding traction mechanisms located at two sides of the starting end of the second transmission line.
In a preferred embodiment of the present invention, the guiding and pulling mechanism includes a guiding structure and a pulling structure, the guiding structure includes a first guiding cylinder located at one side of the starting end of the second transmission line, a first guiding block located at the end of the piston rod of the first guiding cylinder, a second guiding cylinder located at the other side of the starting end of the second transmission line, and a second guiding block located at the end of the piston rod of the second guiding cylinder; the traction structure comprises a first traction cylinder, a second traction cylinder positioned at the moving end of the first traction cylinder and a traction block positioned at the piston rod end of the second traction cylinder.
The utility model discloses a preferred embodiment, the second blocks the locating component including being located the second of second transmission line body below blocks the cylinder, is located the second that blocks the cylinder piston rod end blocks the piece, is located the second jacking cylinder of second transmission line body below, is located the second jacking piece of second jacking cylinder piston rod end, be located the second location cylinder of second transmission line body one end, be located the second motion piece of second location cylinder piston rod end and be located the second fixed block of the second transmission line body other end.
In a preferred embodiment of the present invention, the starting end of the first transmission line is provided with a feeding assembly, the feeding assembly comprises a feeding bin, a feeding lifting module located below the feeding bin, and a feeding positioning cylinder located at two sides of the feeding bin.
In a preferred embodiment of the present invention, a material transferring assembly and a material discharging assembly are sequentially disposed at the end of the second conveyor line body, the material transferring assembly includes a transferring cylinder and a transferring block located at the piston rod end of the transferring cylinder; the unloading subassembly includes the unloading feed bin, is located unloading lift module and being located of unloading feed bin below the unloading cylinder of location of unloading feed bin both sides.
In a preferred embodiment of the present invention, the material moving assembly and the material discharging assembly are sequentially arranged along the conveying direction of the second conveying line, and the material moving assembly can push out all the material trays in the material discharging assembly.
The utility model provides a defect that exists among the background art, the utility model discloses possess following beneficial effect:
the utility model discloses under the mating reaction of assembly line and equipment station, realized the continuous equipment to the wave filter, under the mating reaction of first transmission line body and second transmission line body, can go on unloading operation on the wave filter fast, and first equipment station cooperatees with second equipment station, can carry out the part equipment to the wave filter fast, improve the packaging efficiency of wave filter greatly, need not to consume a large amount of manpowers, the consumption of cost of labor has been saved, the equipment quality has also been guaranteed simultaneously, the defective percentage is low, the revenue and income benefit of enterprise has been improved.
Drawings
The present invention will be further explained with reference to the drawings and examples;
fig. 1 is a schematic overall structure diagram of the preferred embodiment of the present invention;
FIG. 2 is a top view of a preferred embodiment of the present invention;
FIG. 3 is a schematic view of a first partial structure of a preferred embodiment of the present invention;
FIG. 4 is a schematic view of a second partial structure according to a preferred embodiment of the present invention;
in the figure: 1. a base plate; 11. a first blocking positioning assembly; 12. an angle adjustment assembly; 13. a second blocking positioning assembly; 2. a first transmission line body; 3. a second transmission line body; 4. a first assembly station; 41. a first turntable; 42. a first manipulator; 43. a first assembly component; 44. a second assembly component; 5. a second assembly station; 51. a second turntable; 52. a second manipulator; 53. a third assembly component; 54. a fourth assembly component; 55. a fifth assembly component; 56. a sixth assembly component; 57. a seventh assembly component; 58. an eighth assembly component; 59. a ninth assembly component; 6. a feeding assembly; 7. a material moving component; 8. and a blanking assembly.
Detailed Description
The invention will now be described in further detail with reference to the accompanying drawings, which are simplified schematic drawings and illustrate, by way of illustration only, the basic structure of the invention, and which therefore show only the constituents relevant to the invention.
As shown in fig. 1 to 4, an automatic filter assembling device includes a flow line and an assembling station located at one side of the flow line; wherein: the assembly line is of a continuous bending structure and comprises a first transmission line body 2 and a second transmission line body 3; the assembling stations comprise a first assembling station 4 and a second assembling station 5, the first assembling station 4 corresponds to the first transmission line body 2 in position, the second assembling station 5 corresponds to the second transmission line body 3 in position, and the first assembling station 4 comprises a first rotary disc 41, a first manipulator 42 positioned on the first rotary disc 41, and a first assembling component 43 and a second assembling component 44 which are sequentially arranged along the circumferential direction of the first rotary disc 41; the second assembling station 5 includes a second turntable 51, a second manipulator 52 located on the second turntable 51, and a third assembling component 53, a fourth assembling component 54, a fifth assembling component 55, a sixth assembling component 56, a seventh assembling component 57, an eighth assembling component 58, and a ninth assembling component 59 sequentially arranged along the circumferential direction of the second turntable 51.
In the use process of the utility model, firstly, an empty tray is required to be placed on the second transmission line body 3 and blocked by the second blocking and positioning component 13; then the following operations are carried out: under the action of the feeding assembly 6, the material trays provided with the filter cavities enter the first transmission line body 2 one by one, when the material trays reach the position of the first blocking positioning assembly 11, the material trays are blocked by the first blocking positioning assembly 11, after the blocking, the first manipulator 42 takes the filter cavities in the material trays one by one, the filter cavities are placed in the first assembling assembly 43 for the first-step assembling, then under the action of the first rotary disc 41, the filter cavities enter the second assembling assembly 44 for the second-step assembling, after the second-step assembling is completed, the second manipulator 52 grabs the filter cavities from the second assembling assembly 44 to the third assembling assembly 53 for the third-step assembling, and then under the action of the second rotary disc 51, the filter cavities sequentially enter the fourth assembling assembly 54, the fifth assembling assembly 55, the sixth assembling assembly 56, the seventh assembling assembly 57, The eighth assembly module 58 and the ninth assembly module 59 perform assembly operation, and after all the assemblies are completed, the second manipulator 52 puts the assembled filter into an empty tray on the second transmission line body 3; then carry out above operation in succession, after empty charging tray was filled, the second stopped the locating component 13 and resumes initial condition, and under the effect of second transfer line body 3, the charging tray got into unloading subassembly 8, and after the charging tray quantity reached set standard, pushed out the charging tray by moving material subassembly 7, and the manual work is taken away.
Specifically, material loading subassembly 6 includes the material loading feed bin, be located the material loading lifting module of material loading feed bin below and be located the material loading positioning cylinder of material loading feed bin both sides, when carrying out the material loading operation, it goes up and down to drive the charging tray by material loading lifting module, when the charging tray contacts the belt of the first transmission line body 2, it moves to drive the charging tray by the belt of the first transmission line body 2, and material loading positioning cylinder then fixes a position other charging trays, avoid other charging trays to fall into the belt of the first transmission line body 2.
Specifically, the first blocking positioning assembly 11 comprises a first blocking cylinder located below the first transmission line body 2, a first blocking block located at the piston rod end of the first blocking cylinder, a first jacking cylinder located below the first transmission line body 2, a first jacking block located at the piston rod end of the first jacking cylinder, a first positioning cylinder located at one end of the first transmission line body 2, a first moving block located at the piston rod end of the first positioning cylinder, and a first fixing block located at the other end of the first transmission line body 2, when the first blocking positioning assembly 11 works, at first block the cylinder action, block the charging tray by first stopper, block the back, first jacking cylinder is through first jacking piece with the charging tray jack-up, and the jack-up back is promoted first motion piece by first positioning cylinder and is moved, and first motion piece cooperatees with first fixed block, realizes the tight location of clamp to the charging tray.
Specifically, the empty tray needs to enter the second transmission line body 3 from the first transmission line body 2 at the angle adjustment assembly 12, and the angle adjustment assembly 12 comprises a lifting cylinder, a rotating cylinder located at the piston rod end of the lifting cylinder, a rotating table located at the rotating end of the rotating cylinder, and guiding traction mechanisms located on two sides of the starting end of the second transmission line body 3.
Specifically, the guiding traction mechanism comprises a guiding structure and a traction structure, wherein the guiding structure comprises a first guiding cylinder positioned on one side of the starting end of the second transmission line body 3, a first guiding block positioned on the piston rod end of the first guiding cylinder, a second guiding cylinder positioned on the other side of the starting end of the second transmission line body 3 and a second guiding block positioned on the piston rod end of the second guiding cylinder; the traction structure comprises a first traction cylinder, a second traction cylinder positioned at the moving end of the first traction cylinder and a traction block positioned at the piston rod end of the second traction cylinder.
In this embodiment, angle adjustment subassembly 12 is in the course of the work, at first lift cylinder drives revolving cylinder and rises, the revolving stage is with charging tray jack-up, then revolving cylinder drives the charging tray and rotates 90 degrees, after the rotation, guide structure's first guide block of guide cylinder drive, second guide cylinder drive second guide block, lead the charging tray by second transmission line body 3 both sides, guarantee the stability of the follow-up transport of charging tray, after the direction operation is accomplished, traction structure's second pulls cylinder drive traction block and descends, then first traction cylinder drive second pulls the cylinder and moves, thereby the second pulls the cylinder and drives the traction block and move, the traction block pushes the charging tray on the belt of second transmission line body 3, make the charging tray get into the belt of second transmission line body 3 completely.
Specifically, the second stopping and positioning assembly 13 includes a second stopping cylinder located below the second transmission line body 3, a second stopping block located at a piston rod end of the second stopping cylinder, a second jacking cylinder located below the second transmission line body 3, a second jacking block located at a piston rod end of the second jacking cylinder, a second positioning cylinder located at one end of the second transmission line body 3, a second moving block located at a piston rod end of the second positioning cylinder, and a second fixing block located at the other end of the second transmission line body 3, when the second stopping and positioning assembly 13 is in operation, the second stopping cylinder acts firstly, the material tray is stopped by the second stopping block, after stopping, the second jacking cylinder jacks up the material tray through the second jacking block, after jacking, the second positioning cylinder pushes the second moving block to move, and the second moving block is matched with the second fixing block to realize clamping and positioning of the material tray.
Specifically, unloading subassembly 8 includes the unloading feed bin, is located the unloading lift module of unloading feed bin below and is located the unloading location cylinder of unloading feed bin both sides, when carrying out the unloading operation, after the charging tray got into the unloading feed bin, by unloading lift module with charging tray jack-up, after the jack-up, unloading location cylinder was fixed a position the charging tray, avoids the charging tray whereabouts, and the operation more than going on repeatedly is full of the charging tray in the unloading feed bin.
Specifically, the material moving assembly 7 comprises a moving air cylinder and a moving block located at the piston rod end of the moving air cylinder, when the material moving assembly 7 is in moving operation, the moving air cylinder drives the moving block to move, and then the moving block pushes all the material discs in the blanking bin out, so that the material discs can be taken away manually.
In this embodiment, the automatic assembling apparatus further includes a bottom plate 1, the assembly line and the assembling station are both located on the bottom plate 1, the first transmission line 2 and the second transmission line 3 are both conveyed by a belt, the first assembling component 43, the second assembling component 44, the third assembling component 53, the fourth assembling component 54, the fifth assembling component 55, the sixth assembling component 56, the seventh assembling component 57, the eighth assembling component 58, the ninth assembling component 59, the first manipulator 42, and the second manipulator 52 are all installed on the bottom plate 1, and servo motors are respectively disposed below the first turntable 41 and the second turntable 51, and the corresponding servo motors drive the first turntable 41 and the second turntable 51.
Specifically, each assembly component adopts a mode that an X, Y, Z triaxial module is matched with a material loading platform, a clamping jaw cylinder is driven by a X, Y, Z triaxial module to grab parts and assemble the parts, wherein a ferrite is placed into a filter cavity for assembly by a first assembly component 43, an inner conductor is placed into the filter cavity for assembly by a second assembly component 44, another ferrite is placed into the filter cavity for assembly by a third assembly component 53, a uniform magnetic sheet is placed into the filter cavity for assembly by a fourth assembly component 54, a magnet is placed into the filter cavity for assembly by a fifth assembly component 55, another magnet is placed into the filter cavity for assembly by a sixth assembly component 56, an alloy sheet is placed into the filter cavity for assembly by a seventh assembly component 57, another alloy sheet is placed into the filter cavity for assembly by an eighth assembly component 58, the ninth assembly component 59 puts nuts into the filter cavity for assembly, finally forming the filter.
In this embodiment, still be provided with the buffer memory subassembly on the second transmission line body 3, the buffer memory subassembly comprises buffer memory cylinder and buffer memory piece, and the buffer memory subassembly is located the second and blocks before locating component 13, can carry out buffer memory in advance to the charging tray, under the buffer memory cylinder effect, makes the buffer memory piece block the charging tray, accomplishes the buffer memory operation to the charging tray.
The first robot 42 and the second robot 52 used in this embodiment are four-axis robots, while the first turntable 41 is an eight-station turntable and the second turntable 51 is a twelve-station turntable.
All in a word, the utility model discloses under the mating reaction of assembly line and equipment station, realized the continuous assembly to the wave filter, under the mating reaction of first transmission line body 2 and second transmission line body 3, can go on fast to the wave filter and go up the unloading operation, and first equipment station 4 cooperatees with second equipment station 5, can carry out the part equipment to the wave filter fast, improve the packaging efficiency of wave filter greatly, need not to consume a large amount of manpowers, the consumption of cost of labor has been saved, the equipment quality has also been guaranteed simultaneously, the defective percentage is low, the revenue benefit of enterprise has been improved.
In light of the foregoing, it is to be understood that various changes and modifications may be made by those skilled in the art without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.
Claims (10)
1. The automatic filter assembling equipment is characterized by comprising a production line and an assembling station positioned on one side of the production line; wherein:
the assembly line is of a continuous bending structure and comprises a first transmission line body and a second transmission line body;
the assembling stations comprise a first assembling station and a second assembling station, the first assembling station corresponds to the position of the first transmission line body, the second assembling station corresponds to the position of the second transmission line body, and the first assembling station comprises a first rotary disc, a first manipulator positioned on the first rotary disc, and a first assembling component and a second assembling component which are sequentially arranged along the circumferential direction of the first rotary disc; the second assembly station comprises a second turntable, a second manipulator arranged on the second turntable, and a third assembly component, a fourth assembly component, a fifth assembly component, a sixth assembly component, a seventh assembly component, an eighth assembly component and a ninth assembly component which are sequentially arranged along the circumferential direction of the second turntable.
2. The automatic filter assembling equipment according to claim 1, further comprising a bottom plate, wherein the assembly line and the assembling station are located on the bottom plate.
3. The automatic filter assembling apparatus according to claim 2, wherein a first blocking positioning assembly, an angle adjusting assembly and a second blocking positioning assembly are disposed on the bottom plate, the first blocking positioning assembly corresponds to the first transmission line body, the angle adjusting assembly is located at a connection position of the first transmission line body and the second transmission line body, and the second blocking positioning assembly corresponds to the second transmission line body.
4. The automatic filter assembling equipment according to claim 3, wherein the first blocking and positioning assembly comprises a first blocking cylinder located below the first transmission line body, a first blocking block located at a piston rod end of the first blocking cylinder, a first jacking cylinder located below the first transmission line body, a first jacking block located at a piston rod end of the first jacking cylinder, a first positioning cylinder located at one end of the first transmission line body, a first moving block located at a piston rod end of the first positioning cylinder, and a first fixing block located at the other end of the first transmission line body.
5. The automatic filter assembling apparatus of claim 3, wherein the angle adjustment assembly comprises a lifting cylinder, a rotating cylinder located at a piston rod end of the lifting cylinder, a rotating table located at a rotating end of the rotating cylinder, and guiding traction mechanisms located at two sides of a starting end of the second transmission line body.
6. The automatic filter assembling apparatus according to claim 5, wherein the guiding traction mechanism includes a guiding structure and a traction structure, the guiding structure includes a first guiding cylinder located on one side of a starting end of the second transmission line body, a first guiding block located at a piston rod end of the first guiding cylinder, a second guiding cylinder located on the other side of the starting end of the second transmission line body, and a second guiding block located at a piston rod end of the second guiding cylinder; the traction structure comprises a first traction cylinder, a second traction cylinder positioned at the moving end of the first traction cylinder and a traction block positioned at the piston rod end of the second traction cylinder.
7. The automatic filter assembling apparatus according to claim 3, wherein the second blocking and positioning assembly includes a second blocking cylinder located below the second transmission line body, a second blocking block located at a piston rod end of the second blocking cylinder, a second jacking cylinder located below the second transmission line body, a second jacking block located at a piston rod end of the second jacking cylinder, a second positioning cylinder located at one end of the second transmission line body, a second moving block located at a piston rod end of the second positioning cylinder, and a second fixing block located at the other end of the second transmission line body.
8. The automatic filter assembling equipment according to claim 1, wherein a feeding assembly is disposed at a starting end of the first transmission line body, and the feeding assembly comprises a feeding bin, a feeding lifting module located below the feeding bin, and feeding positioning cylinders located at two sides of the feeding bin.
9. The automatic assembly equipment for filter according to claim 1, wherein a material transferring assembly and a material discharging assembly are sequentially disposed at an end of the second transmission line body, the material transferring assembly includes a transferring cylinder and a transferring block located at a piston rod end of the transferring cylinder; the unloading subassembly includes the unloading feed bin, is located unloading lift module and being located of unloading feed bin below the unloading cylinder of location of unloading feed bin both sides.
10. The automatic filter assembling equipment according to claim 9, wherein the material moving assembly and the blanking assembly are sequentially arranged along a conveying direction of the second transmission line body, and the material moving assembly can eject all material trays in the blanking assembly.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020976714.7U CN212330297U (en) | 2020-06-02 | 2020-06-02 | Automatic filter assembling equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020976714.7U CN212330297U (en) | 2020-06-02 | 2020-06-02 | Automatic filter assembling equipment |
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| Publication Number | Publication Date |
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| CN212330297U true CN212330297U (en) | 2021-01-12 |
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| CN202020976714.7U Active CN212330297U (en) | 2020-06-02 | 2020-06-02 | Automatic filter assembling equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111496527A (en) * | 2020-06-02 | 2020-08-07 | 拓思精工科技(苏州)有限公司 | Automatic filter assembling equipment |
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2020
- 2020-06-02 CN CN202020976714.7U patent/CN212330297U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111496527A (en) * | 2020-06-02 | 2020-08-07 | 拓思精工科技(苏州)有限公司 | Automatic filter assembling equipment |
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