CN212325310U

CN212325310U - Kneading machine for green tea preparation

Info

Publication number: CN212325310U
Application number: CN202020220241.8U
Authority: CN
Inventors: 刘吉奎
Original assignee: Junlian Yingxing Tea Industry Co ltd
Current assignee: Junlian Yingxing Tea Industry Co ltd
Priority date: 2020-02-27
Filing date: 2020-02-27
Publication date: 2021-01-12
Anticipated expiration: 2030-02-27

Abstract

The utility model discloses a rolling machine for green tea preparation, which comprises a supporting part and a rolling part; the supporting part comprises a supporting rod, a supporting plate and a bearing table; a support rod is fixed on the bottom surface of the support plate, and the middle section of the support rod is connected with a bearing platform through a sliding device; the twisting part comprises a cylinder push rod, a telescopic rod and a twisting device; the rolling device comprises a rolling barrel, a rolling disc and a rolling belt; the kneading disc is connected with the kneading cylinder through a cylinder push rod and a plurality of gear sliding crank mechanisms; the twisting barrel is fixed on the supporting plate through a telescopic rod; the utility model has the advantages that: the crank mechanism is slid through a gear and a cylinder push rod, so that the rolling is carried out uniformly; uniformly twisting by using a sliding device; the rolling bearing plate rolls with the rolling barrel which is adaptive to roll, so that the rolling is uniform, and good sealing is achieved; the hydrophobic layer is utilized, and the sealing is good; the rotating shaft is used for penetrating and connecting, so that good sealing and uniform twisting are realized.

Description

Kneading machine for green tea preparation

Technical Field

The utility model relates to a tealeaves preparation equipment field specifically is a machine of kneading that green tea preparation was used.

Background

The rolling is a molding process of primary processing of the oolong, and the shape of the oolong is formed by rolling to be compact and curved, and the improvement of the inner quality is also influenced; rolling can wind the tea strips tightly, reduce the volume, lay a good foundation for frying the tea strips into strips, and properly destroy the leaf tissues and change the substances; the rolling can be divided into hot rolling and cold rolling according to the process, wherein the hot rolling is the rolling of the killed leaves when the killed leaves are hot without being spread and cooled, and the cold rolling is the rolling of the killed leaves when the temperature of the leaves is reduced to a certain degree after the killed leaves are taken out of a pot and spread and cooled; therefore, the rolling machine which meets the hot rolling requirement needs to rotate quickly, but most of rolling disks adopted by the rolling machine are firmly fixed, so that the phenomenon of tea breaking is easy to occur, and meanwhile, the rolling machine can not be accurately controlled when rolling tea leaves in different years and rolling groups in different sizes.

The invention discloses a rolling machine (application number: CN 201520033487.3). A rolling disc is fixedly arranged and is connected with a rolling barrel through a plurality of crank mechanisms, the crank mechanisms are also connected with a driving device for driving the rolling disc to rotate, a gantry is arranged on the rolling barrel, a lifting cylinder is arranged on the gantry, and the end of the lifting cylinder is connected with a pressure plate; and a pressure control valve is arranged in an air supply pipeline of the lifting cylinder and is connected with a control device. Although a crank mechanism is adopted, the kneading disc can knead the tea ball in all directions, so that the tea breaking phenomenon is avoided, and meanwhile, the lifting cylinder can be quickly lifted, so that the tea breaking phenomenon is further avoided; however, only one side can be rolled during rolling due to the adoption of the crank mechanism, so that the rolled and agglomerated tea leaves are easy to cause uneven rolling, the color of the tea leaves is changed, and the color of the finished product is influenced; meanwhile, the crank mechanism is utilized to apply pressure from the upper top surface of the tea ball, the lower surface bears the pressure, and during the rolling stage, tea foam is easy to splash out of the rolling cylinder, so that raw materials are wasted.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to overcome prior art's not enough, provide a knead machine that green tea preparation that kneads even, the seal is good was used.

The purpose of the utility model is realized through the following technical scheme:

a rolling machine for preparing green tea comprises a support part and a rolling part; the supporting part comprises a supporting rod, a supporting plate and a bearing platform; supporting rods are fixed at four corners of the bottom surface of the supporting plate, a bearing table is fixed at the middle section of each supporting rod, and the bearing table is connected with the supporting rods through a sliding device;

the twisting part comprises a cylinder push rod, a telescopic rod and a twisting device; the rolling device comprises a rolling barrel, a rolling disc and a rolling belt; the edge of the top surface of the rolling disc is connected with the bottom surface of the rolling cylinder through a plurality of gear sliding crank mechanisms, and the circle center position of the top surface is connected with the center position of the bottom surface of the rolling cylinder through a cylinder push rod; the cylinder push rod is connected with the twisting disc through a ball; the twisting barrel is fixed on the bottom surface of the supporting plate through a telescopic rod, the opening edge of the bottom surface of the twisting barrel is embedded into the twisting belt, and the twisting belt is fixed on the bearing table.

Preferably, in order to further realize that the device can adapt to tea ball with different sizes, the sliding device comprises a sliding guide rail and a sliding block; the sliding guide rail is fixed on the supporting rod, and the sliding blocks are fixed on two sides of the bearing table; the sliding block is provided with a sliding rod, and the bottom surface of the corresponding sliding guide rail is provided with a sliding accommodating groove; utilize the slider including the slide bar and the slider device who constitutes including the sliding guide of slip holding tank, make the plummer can adjust the position in vertical direction, and then cooperate the cylinder push rod to adjust the vertical position of kneading the dish in kneading the section of thick bamboo, and then adapt to the requirement of the tealeaves of not equidimension and not quantitative, reach and knead even purpose.

Preferably, for the purpose of further uniformly twisting, a bearing plate is arranged on the bearing table, the bearing plate is fixedly connected with the twisting belt, the bearing plate is connected with the bearing table in a rolling manner through a fixing rod, the fixing rod is connected with the bearing plate through a ball, and the corresponding telescopic rod is connected with the twisting barrel through a ball; the edge of the bottom surface of the bearing plate is fixedly connected with the bearing table through a plurality of gear sliding crank mechanisms; utilize to knead and take fixed connection's the dish that bears, bear the dead lever between dish and the plummer simultaneously and pass through ball connection and bear the dish, and the complex telescopic link passes through the ball and kneads a roll connection, and the gear slides the crank structure and will bear the edge of dish and be connected with the plummer, and then through rolling bearing the dish and rolling between the rolling section of thick bamboo of kneading of adaptation, make the dish of kneading in kneading a section of thick bamboo knead a section of thick bamboo and knead a section of thick bamboo synchronous rolling condition under, make the tealeaves group in the section of thick bamboo can fully receive the inner wall effect of kneading the dish and kneading a section of thick bamboo, the dish is born in the cooperation simultaneously, make tealeaves group fully receive pressure, further realize kneading even purpose, reach good inclosed mesh simultaneously.

Preferably, in order to further achieve the purpose of uniform rolling; the inner wall of the rolling belt is provided with a hydrophobic layer, and the hydrophobic layer of the rolling belt is utilized to further prevent tea leaves from being adsorbed on the rolling belt due to excessive moisture, so that the phenomenon of broken leaves caused by insufficient rolling of the tea leaves is avoided, the rolling is insufficient, and the purpose of good sealing is achieved.

Preferably, in order to further realize the rolling and rotating matching of the kneading cylinder and the kneading disc, a support table is arranged on the bottom surface of the support plate, the edge of the bottom surface of the support table is fixedly connected with the gear sliding crank mechanism, and the central position of the bottom surface is fixedly connected with the telescopic rod; the support table is fixed on the bottom surface of the support plate through a rotating shaft, and the rotating shaft penetrates through the center of the support plate and is connected with the output end of a bidirectional motor through a gear; wear to establish through the axis of rotation between brace table and the backup pad and be connected, utilize gear slip crank mechanism to connect brace table and backup pad simultaneously, and then realize brace table and knead and twist and rotate with same frequency between the dish, further realize airtight good and knead and twist even purpose.

The utility model has the advantages that:

1. through a plurality of gear sliding crank mechanisms and an air cylinder push rod, the kneading disc is fixedly connected with the kneading barrel, meanwhile, the kneading disc, the kneading barrel and the kneading belt form a kneading device, and the gear sliding crank mechanisms of the kneading disc are utilized to realize vertical inclination between the supporting plate and the bearing platform, so that the aim of uniform kneading is fulfilled.

2. Utilize the slider including the slide bar and the slider device who constitutes including the sliding guide of slip holding tank, make the plummer can adjust the position in vertical direction, and then cooperate the cylinder push rod to adjust the vertical position of kneading the dish in kneading the section of thick bamboo, and then adapt to the requirement of the tealeaves of not equidimension and not quantitative, reach and knead even purpose.

3. Utilize to knead and take fixed connection's the dish that bears, bear the dead lever between dish and the plummer simultaneously and pass through ball connection and bear the dish, and the complex telescopic link passes through the ball and kneads a roll connection, and the gear slides the crank structure and will bear the edge of dish and be connected with the plummer, and then through rolling bearing the dish and rolling between the rolling section of thick bamboo of kneading of adaptation, make the dish of kneading in kneading a section of thick bamboo knead a section of thick bamboo and knead a section of thick bamboo synchronous rolling condition under, make the tealeaves group in the section of thick bamboo can fully receive the inner wall effect of kneading the dish and kneading a section of thick bamboo, the dish is born in the cooperation simultaneously, make tealeaves group fully receive pressure, further realize kneading even purpose, reach good inclosed mesh simultaneously.

4. The hydrophobic layer of the rolling belt is utilized to further prevent the tea leaves from being adsorbed on the rolling belt due to excessive moisture, so that the phenomenon of broken leaves caused by insufficient rolling of the tea leaves is avoided, the insufficient rolling is caused, and the purpose of good sealing is achieved.

5. Wear to establish through the axis of rotation between brace table and the backup pad and be connected, utilize gear slip crank mechanism to connect brace table and backup pad simultaneously, and then realize brace table and knead and twist and rotate with same frequency between the dish, further realize airtight good and knead and twist even purpose.

Drawings

FIG. 1 is a schematic view of the apparatus of the present invention;

fig. 2 is a sliding device of the present invention;

FIG. 3 is a schematic view of the operation of the apparatus of the present invention;

in the figure, 1-support part, 11-support rod, 12-support plate, 121-support table, 122-rotation shaft, 13-bearing table, 131-bearing disc, 132-fixing rod, 14-sliding device, 141-sliding guide rail, 1411-sliding accommodation groove, 142-sliding block, 1421-sliding rod, 2-rolling part, 21-air cylinder push rod, 22-telescopic rod, 23-rolling device, 24-rolling cylinder, 25-rolling disc, 26-rolling belt, 261-hydrophobic layer, 27-gear sliding crank mechanism.

Detailed Description

The technical solution of the present invention is described in further detail below with reference to the accompanying drawings, but the scope of the present invention is not limited to the following description.

As shown in fig. 1 and 3, a rolling machine for green tea preparation includes a support part 1, a rolling part 2; the supporting part 1 comprises a supporting rod 11, a supporting plate 12 and a bearing platform 13; supporting rods 11 are fixed at four corners of the bottom surface of the supporting plate 12, a bearing table 13 is fixed at the middle section of each supporting rod 11, and the bearing tables 13 are connected with the supporting rods 11 through sliding devices 14;

the twisting part 2 comprises a cylinder push rod 21, an expansion rod 22 and a twisting device 23; the rolling device 23 comprises a rolling barrel 24, a rolling disc 25 and a rolling belt 26; the edge of the top surface of the rolling disc 25 is connected with the bottom surface of the rolling barrel 24 through a plurality of gear sliding crank mechanisms 27, and the circle center position of the top surface is connected with the center position of the bottom surface of the rolling barrel 24 through a cylinder push rod 21; the cylinder push rod 21 is connected with the rolling disc 25 through a ball; the twisting cylinder 24 is fixed on the bottom surface of the supporting plate 12 through the telescopic rod 22, the opening edge of the bottom surface of the twisting cylinder 24 is embedded into the twisting belt 26, and the twisting belt 26 is fixed on the bearing table 13.

For the purpose of further kneading uniformly, a bearing plate 131 is arranged on the bearing table 13, the bearing plate 131 is fixedly connected with the kneading belt 26, the bearing plate 131 is connected with the bearing table 13 in a rolling manner through a fixing rod 132, the fixing rod 132 is connected with the bearing plate 131 through a ball, and the corresponding telescopic rod 22 is connected with the kneading barrel 24 through a ball; the bottom edge of the bearing plate 131 is fixedly connected with the bearing table 13 through a plurality of gear sliding crank mechanisms 27; the bearing plate 131 fixedly connected with the rolling belt 26 is utilized, meanwhile, the fixing rod 132 between the bearing plate 131 and the bearing platform 13 is connected with the bearing plate 131 through balls, the matched telescopic rod 22 is in rolling connection with the rolling barrel 24 through balls, the edge of the bearing plate 131 is connected with the bearing platform 13 through the gear sliding crank structure 27, further, through rolling between the rolling bearing plate 131 and the rolling barrel 24 matched with rolling, the rolling plate 25 in the rolling barrel 24 can be fully acted by the inner walls of the rolling plate 25 and the rolling barrel 24 under the condition that the rolling barrel 24 and the bearing plate 131 synchronously roll, and meanwhile, the tea ball in the barrel can be fully stressed by matching with the bearing plate 131, so that the purpose of uniform rolling is further realized, and meanwhile, the purpose of good sealing is achieved.

In order to further realize the purpose of even rolling; the inner wall of the rolling belt 26 is provided with the hydrophobic layer 261, so that the tea leaves are prevented from being adsorbed on the rolling belt 26 due to excessive moisture, the phenomenon of leaf crushing caused by insufficient rolling of the tea leaves is avoided, the rolling is insufficient, and the purpose of good sealing is achieved.

In order to further realize the rolling and rotating matching of the rolling barrel 24 and the rolling disc 25, a supporting table 121 is arranged on the bottom surface of the supporting plate 12, the edge of the bottom surface of the supporting table 121 is fixedly connected with the gear sliding crank mechanism 27, and the central position of the bottom surface is fixedly connected with the telescopic rod 22; the support table 121 is fixed on the bottom surface of the support plate 12 through a rotating shaft 122, the rotating shaft 122 penetrates through the center of the support plate 12 and is connected with the output end of the bidirectional motor 3 through a gear; the supporting table 121 and the supporting plate 12 are connected through the rotating shaft 122 in a penetrating manner, and the supporting table 121 and the supporting plate 12 are connected by the gear sliding crank mechanism 27, so that the supporting table 121 and the twisting disc 25 rotate at the same frequency, and the purposes of good sealing and uniform twisting are further achieved.

As shown in fig. 3, in order to further realize that the device can adapt to tea ball with different sizes, the sliding device 14 comprises a sliding guide rail 141 and a sliding block 142; the sliding guide rail 141 is fixed on the support rod 11, and the sliding blocks 142 are fixed on two sides of the bearing table 13; the sliding block 142 is provided with a sliding rod 1421, and the bottom surface of the corresponding sliding guide rail 141 is provided with a sliding accommodating groove 1411; the slide device 14 composed of the slide block 142 including the slide bar 1421 and the slide rail 141 including the slide receiving groove 1411 is utilized to adjust the position of the plummer 13 in the vertical direction, and then the cylinder push rod 21 is matched to adjust the vertical position of the kneading disc 25 in the kneading cylinder 24, so as to meet the requirements of tea leaves with different sizes and different quantities, and achieve the purpose of uniform kneading.

Working process or principle: according to the uniformity of tea leaves to be kneaded and the quantity of tea leaves entering the device, the sliding device 14 is adjusted to enable the sliding blocks 142 and the sliding rods 1421 on the two sides of the bearing table 13 to slide in the sliding guide rails 141 and the sliding accommodating grooves 1411, so as to adjust the position of the bearing table 13, and simultaneously, the telescopic rods 22 connected with the bearing table 121 on the supporting plate 12 of the supporting part 1 are adjusted to enable the kneading cylinders 24 to be embedded into the kneading belts 26 on the bearing disc 131 of the bearing table 13; after the tea leaves are put in, the bidirectional motor 3 is started, the rotating shaft 122 drives the supporting platform 121 to rotate, at this time, the two gear sliding crank mechanisms 27 between the supporting platform 121 and the supporting plate 12 drive the supporting platform 121 to tilt, meanwhile, the two gear sliding crank mechanisms 27 between the corresponding bearing plate 131 and the bearing platform 13 drive the bearing plate 131 to tilt corresponding to the supporting platform 121, and at this time, the fixed rod 132 rolls through the bearing plate 131 connected with the balls; at this time, the air cylinder push rod 21 in the kneading cylinder 24 pushes the kneading disc 25 to move up and down, and the air cylinder push rod 21 cooperates with two symmetrical gear sliding crank structures 27 between the kneading disc 25 and the kneading cylinder 24 through balls, and simultaneously the kneading cylinder 25 driven by the rotating shaft 122 rotates to drive the kneading disc 25 to rotate obliquely, so that the tea mass in the cylinder can be fully acted by the kneading disc 25 and the inner wall of the kneading cylinder 24, and uniform kneading is realized.

The foregoing is illustrative of the preferred embodiments of the present invention, and it is to be understood that the invention is not limited to the precise forms disclosed herein, and that various other combinations, modifications, and environments may be resorted to, falling within the scope of the invention as defined by the appended claims. But that modifications and variations may be effected by those skilled in the art without departing from the spirit and scope of the invention, which is to be limited only by the claims appended hereto.

Claims

1. A rolling machine for green tea preparation is characterized in that: comprises a supporting part (1) and a twisting part (2); the supporting part (1) comprises a supporting rod (11), a supporting plate (12) and a bearing platform (13); supporting rods (11) are fixed at four corners of the bottom surface of the supporting plate (12), a bearing table (13) is fixed at the middle section of each supporting rod (11), and the bearing table (13) is connected with the supporting rods (11) through sliding devices (14);

the twisting part (2) comprises a cylinder push rod (21), an expansion rod (22) and a twisting device (23); the rolling device (23) comprises a rolling cylinder (24), a rolling disc (25) and a rolling belt (26); the edge of the top surface of the kneading disc (25) is connected with the bottom surface of the kneading cylinder (24) through a plurality of gear sliding crank mechanisms (27), and the circle center position of the top surface is connected with the center position of the bottom surface of the kneading cylinder (24) through a cylinder push rod (21); the cylinder push rod (21) is connected with the kneading disc (25) through a ball; the twisting barrel (24) is fixed on the bottom surface of the supporting plate (12) through a telescopic rod (22), the opening edge of the bottom surface of the twisting barrel (24) is embedded into the twisting belt (26), and the twisting belt (26) is fixed on the bearing table (13).

2. A rolling machine for green tea preparation according to claim 1, characterized in that: the sliding device (14) comprises a sliding guide rail (141) and a sliding block (142); the sliding guide rail (141) is fixed on the supporting rod (11), and the sliding blocks (142) are fixed on two sides of the bearing table (13).

3. A rolling machine for green tea preparation according to claim 2, characterized in that: the sliding block (142) is provided with a sliding rod (1421), and the bottom surface of the corresponding sliding guide rail (141) is provided with a sliding accommodating groove (1411).

4. A rolling machine for green tea preparation according to any one of claims 1, 2 or 3, characterized in that: plummer (13) on be equipped with and bear dish (131), plummer (131) with rub and take (26) fixed connection, plummer (131) with plummer (13) between through dead lever (132) roll connection, dead lever (132) pass through the ball with plummer (131) connect, correspond telescopic link (22) pass through the ball and connect rub a section of thick bamboo (24).

5. A rolling machine for green tea preparation according to claim 4, characterized in that: the edge of the bottom surface of the bearing plate (131) is fixedly connected with the bearing table (13) through a plurality of gear sliding crank mechanisms (27).

6. A rolling machine for green tea preparation according to claim 1, characterized in that: and a hydrophobic layer (261) is arranged on the inner wall of the rolling belt (26).

7. A rolling machine for green tea preparation according to claim 1, characterized in that: the bottom surface of the supporting plate (12) is provided with a supporting table (121), the edge of the bottom surface of the supporting table (121) is fixedly connected with the gear sliding crank mechanism (27), and the center of the bottom surface is fixedly connected with the telescopic rod (22).

8. A rolling machine for green tea preparation according to claim 7, characterized in that: the support table (121) is fixed on the bottom surface of the support plate (12) through a rotating shaft (122), and the rotating shaft (122) penetrates through the center of the support plate (12) and is connected with the output end of a bidirectional motor (3) through a gear.