CN212320121U - Refrigerating equipment for freezing-proof refrigerator container door - Google Patents
Refrigerating equipment for freezing-proof refrigerator container door Download PDFInfo
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- CN212320121U CN212320121U CN202021959149.XU CN202021959149U CN212320121U CN 212320121 U CN212320121 U CN 212320121U CN 202021959149 U CN202021959149 U CN 202021959149U CN 212320121 U CN212320121 U CN 212320121U
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- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims abstract description 136
- 230000001105 regulatory effect Effects 0.000 claims abstract description 109
- 238000005057 refrigeration Methods 0.000 claims abstract description 101
- 229910002092 carbon dioxide Inorganic materials 0.000 claims abstract description 68
- 239000001569 carbon dioxide Substances 0.000 claims abstract description 68
- 238000007710 freezing Methods 0.000 claims abstract description 51
- 239000007788 liquid Substances 0.000 claims abstract description 38
- 230000006835 compression Effects 0.000 claims abstract description 19
- 238000007906 compression Methods 0.000 claims abstract description 19
- 238000001704 evaporation Methods 0.000 claims abstract description 16
- 230000008020 evaporation Effects 0.000 claims abstract description 13
- 230000008014 freezing Effects 0.000 claims abstract description 13
- 239000003507 refrigerant Substances 0.000 claims abstract description 12
- 238000012544 monitoring process Methods 0.000 claims description 85
- 229910001220 stainless steel Inorganic materials 0.000 claims description 8
- 239000010935 stainless steel Substances 0.000 claims description 8
- 230000002528 anti-freeze Effects 0.000 claims description 3
- 108010053481 Antifreeze Proteins Proteins 0.000 claims description 2
- 239000000463 material Substances 0.000 claims description 2
- 229920002635 polyurethane Polymers 0.000 claims description 2
- 239000004814 polyurethane Substances 0.000 claims description 2
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 abstract description 6
- 230000007797 corrosion Effects 0.000 abstract description 4
- 238000005260 corrosion Methods 0.000 abstract description 4
- 238000013461 design Methods 0.000 abstract description 4
- 231100000252 nontoxic Toxicity 0.000 abstract description 4
- 230000003000 nontoxic effect Effects 0.000 abstract description 4
- 239000002184 metal Substances 0.000 abstract description 3
- 230000002035 prolonged effect Effects 0.000 abstract 1
- 239000003921 oil Substances 0.000 description 60
- 238000010586 diagram Methods 0.000 description 13
- 238000012546 transfer Methods 0.000 description 9
- 230000002265 prevention Effects 0.000 description 8
- 238000010438 heat treatment Methods 0.000 description 4
- 239000010687 lubricating oil Substances 0.000 description 4
- 208000005156 Dehydration Diseases 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 230000018044 dehydration Effects 0.000 description 3
- 238000006297 dehydration reaction Methods 0.000 description 3
- 238000009413 insulation Methods 0.000 description 3
- 208000001034 Frostbite Diseases 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000005461 lubrication Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- YNPNZTXNASCQKK-UHFFFAOYSA-N phenanthrene Chemical compound C1=CC=C2C3=CC=CC=C3C=CC2=C1 YNPNZTXNASCQKK-UHFFFAOYSA-N 0.000 description 2
- 206010060904 Freezing phenomenon Diseases 0.000 description 1
- 238000004378 air conditioning Methods 0.000 description 1
- 230000001580 bacterial effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009395 breeding Methods 0.000 description 1
- 230000001488 breeding effect Effects 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 201000009240 nasopharyngitis Diseases 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000001172 regenerating effect Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 229960005486 vaccine Drugs 0.000 description 1
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Abstract
The utility model relates to a cold chain transportation field, concretely relates to can be used to frost-proof refrigerated container refrigeration plant of chamber door, including compressor, oil separator, gas cooler, regenerator, electronic expansion valve, vapour and liquid separator, evaporimeter, suction pressure regulating valve, oil level solenoid valve, gas cooler pressure regulating valve, differential pressure regulating valve, evaporation pressure regulating valve, solenoid valve, check valve, flowmeter, pressure sensor, temperature sensor, the freeze-proof region of chamber door, refrigerated container shell, refrigerated container chamber door, refrigerating unit region, frostproofing pipeline and fastening component. The carbon dioxide which is free of metal corrosion, non-volatile, non-toxic and harmless and does not cause harm to the ozone layer is used as a refrigerant, the two-stage compression split-flow circulating refrigeration system with switchable operation pipelines is adopted, the outlet pipeline of the high-pressure stage compressor is prolonged to prevent freezing of the refrigerator door, the utilization rate of energy is effectively improved, and a new idea is provided for the refrigerator door anti-freezing design of the refrigerated container.
Description
Technical Field
The utility model relates to a cold chain transportation field, concretely relates to refrigerated container refrigeration plant that can be used to the chamber door is frostproofing.
Background
The refrigerated container is common cold chain transportation equipment at present, and the low temperature environment in the container can be adjusted to the required temperature range by the equipment through related refrigeration equipment so as to be used for low-temperature transportation of frozen and refrigerated foods such as aquatic products and the like and medical vaccines and the like, and the equipment can be used for sea and land, so that the cold chain transportation range is greatly expanded.
Because the internal environment of the refrigerated container in transportation is generally a low-temperature environment with the temperature of-18 ℃ and lower, the door of the refrigerated container is easy to freeze in the long-time refrigeration process, particularly the position where the edge of the door of the refrigerated container is in contact with the refrigerated container, and if the freezing phenomenon occurs, the difficulty of opening and closing the door of a worker is increased, and a bacterial breeding zone is generated, so that the door of the refrigerated container is subjected to anti-freezing treatment, and the efficiency of cold chain transportation by using the refrigerated container can be effectively improved.
According to the theoretical analysis of various refrigeration systems using carbon dioxide as a refrigerant by Luca Cecchinato and the like, the fact that the COP value of a two-stage compression split-flow circulation refrigeration system is higher than that of various carbon dioxide refrigeration systems such as a common two-stage compression refrigeration system, an auxiliary compression refrigeration circulation system and the like is concluded, carbon dioxide has no metal corrosion, is non-volatile, non-toxic and harmless and cannot cause harm to an ozone layer, and the environment can be effectively protected by using the carbon dioxide under the background that the use of the refrigerant harmful to the ozone layer is gradually reduced at present.
In view of the above, if the carbon dioxide refrigeration system can be used as a refrigeration system of a refrigerated container, the environment can be effectively protected, especially for the ozone layer, and the temperature of the high-temperature pipeline in the refrigeration system is applied to the refrigerator door for freeze protection, so that the installation of anti-freezing equipment such as heating wires can be omitted, and the utilization rate of partial energy of the high-temperature pipeline can be improved.
Disclosure of Invention
An object of the utility model is to provide a can be used to the frost-proof reefer container refrigeration plant of chamber door, prolong refrigerating system's high temperature pipeline, install to reefer container chamber door edge around along reefer container's base, encircle chamber door a week, heat transfer when the high temperature refrigerant in the high temperature pipeline passes through to carry out the chamber door and prevent the frozen phenomenon of reefer container chamber door production.
In order to achieve the above object, an embodiment of the present invention provides a refrigeration container refrigeration device for freezing prevention of a container door, including a compressor, an oil separator, a gas cooler, a heat regenerator, an electronic expansion valve, a gas-liquid separator, an evaporator, an air suction pressure regulating valve, an oil level solenoid valve, a gas cooler pressure regulating valve, a differential pressure regulating valve, an evaporation pressure regulating valve, a solenoid valve, a check valve, a flowmeter, a pressure sensor, a temperature sensor, a freezing prevention region of the container door, a refrigeration container shell, a refrigeration container door, a refrigeration unit region, a freezing prevention pipeline, and a fastening member; the compressor comprises a low-pressure stage compressor and a high-pressure stage compressor;
the oil separator comprises a first oil separator and a second oil separator; the gas cooler comprises a first gas cooler and a second gas cooler; the heat regenerator comprises a first heat regenerator and a second heat regenerator; the electronic expansion valve comprises a first electronic expansion valve and a second electronic expansion valve; the gas-liquid separator comprises a first gas-liquid separator and a second gas-liquid separator; the air suction pressure regulating valve comprises a first air suction pressure regulating valve and a second air suction pressure regulating valve; the oil level electromagnetic valve comprises a first oil level electromagnetic valve and a second oil level electromagnetic valve; the gas cooler pressure regulating valves comprise a first gas cooler pressure regulating valve and a second gas cooler pressure regulating valve; the differential pressure regulating valve comprises a first differential pressure regulating valve and a second differential pressure regulating valve; the electromagnetic valves comprise a first electromagnetic valve, a second electromagnetic valve, a third electromagnetic valve, a fourth electromagnetic valve, a fifth electromagnetic valve and a sixth electromagnetic valve; the one-way valve comprises a first one-way valve, a second one-way valve and a third one-way valve; the flow meter comprises a first flow meter and a second flow meter; the pressure sensors comprise a first pressure sensor, a second pressure sensor, a third pressure sensor, a fourth pressure sensor, a fifth pressure sensor, a sixth pressure sensor, a seventh pressure sensor, an eighth pressure sensor, a ninth pressure sensor, a tenth pressure sensor, an eleventh pressure sensor and a twelfth pressure sensor; the temperature sensors comprise a first temperature sensor, a second temperature sensor, a third temperature sensor, a fourth temperature sensor, a fifth temperature sensor, a sixth temperature sensor, a seventh temperature sensor, an eighth temperature sensor, a ninth temperature sensor, a tenth temperature sensor, an eleventh temperature sensor and a twelfth temperature sensor; the refrigerated container door comprises a first refrigerated container door and a second refrigerated container door; the fastening components comprise a first fastening component, a second fastening component, a third fastening component, a fourth fastening component, a fifth fastening component and a sixth fastening component;
the outlet of the low-pressure stage compressor is connected to the first oil separator; the gas outlet of the first oil separator is connected to the first gas cooler inlet;
the outlet of the first gas cooler and the outlet of the first gas-liquid separator are intersected and connected to the inlet of the high-pressure stage compressor together; the outlet of the high-pressure stage compressor is connected to the second oil separator;
a pipeline of a gas outlet of the second oil separator passes through the box door anti-freezing area and is connected to an inlet of the second gas cooler, and a pipeline which can not pass through the box door anti-freezing area is connected in parallel in the pipeline;
the pipeline of the outlet of the second gas cooler is divided into two paths which respectively reach the inlet of the high-temperature end and the inlet of the low-temperature end of the first heat regenerator, the pipeline which needs to reach the inlet of the low-temperature end of the first heat regenerator is firstly connected to the first electronic expansion valve and then connected with the inlet of the low-temperature end of the first heat regenerator, and the pipeline which needs to reach the inlet of the high-temperature end of the first heat regenerator is directly connected with the inlet of the high-temperature end of the first heat regenerator;
the pipeline reaching the low-temperature end inlet of the first heat regenerator passes through the first heat regenerator and is connected to the first gas-liquid separator;
the pipeline reaching the high-temperature end of the first regenerator passes through the first regenerator and is connected to the inlet of the high-temperature end of the second regenerator, and a pipeline which does not need to pass through the first regenerator and is directly connected to the inlet of the high-temperature end of the second regenerator is connected beside the pipeline in parallel;
the outlet of the low-temperature end of the second heat regenerator is connected to a second electronic expansion valve;
the second electronic expansion valve is connected to the inlet of the evaporator; the outlet of the evaporator is connected to the second gas-liquid separator;
the gas outlet of the second gas-liquid separator is connected to the inlet of the low-temperature end of the second heat regenerator;
the outlet of the high-temperature end of the second heat regenerator is connected to the low-pressure stage compressor;
a first suction pressure regulating valve and a second suction pressure regulating valve are respectively arranged on pipelines in front of the low-pressure stage compressor and the high-pressure stage compressor;
the first oil separator and the second oil separator are respectively connected with a parallel pipeline corresponding to the low-pressure stage compressor and the high-pressure stage compressor, and a first oil level electromagnetic valve and a second oil level electromagnetic valve are respectively installed on the two parallel pipelines;
a first gas cooler pressure regulating valve and a second gas cooler pressure regulating valve are respectively arranged on pipelines in front of a first gas cooler and a second gas cooler, and a pipeline is connected in parallel beside the first gas cooler pressure regulating valve and the second gas cooler pressure regulating valve;
installing an electromagnetic valve at a position for switching pipelines;
installing a one-way valve at the position for preventing the pipeline from generating the recharging phenomenon;
an evaporation pressure regulating valve is arranged at the outlet of the evaporator;
a first flowmeter and a second flowmeter are respectively arranged at the outlet of the second gas cooler and the outlet of the low-temperature end of the second regenerator;
the first pressure sensor and the first temperature sensor are a first temperature and pressure monitoring group; the second pressure sensor and the second temperature sensor are a second temperature and pressure monitoring group; the third pressure sensor and the third temperature sensor are a third temperature and pressure monitoring group; the fourth pressure sensor and the fourth temperature sensor are a fourth temperature and pressure monitoring group; the fifth pressure sensor and the fifth temperature sensor are a fifth temperature and pressure monitoring group; the sixth pressure sensor and the sixth temperature sensor are a sixth temperature and pressure monitoring group; the seventh pressure sensor and the seventh temperature sensor are a seventh temperature and pressure monitoring group; the eighth pressure sensor and the eighth temperature sensor are an eighth temperature and pressure monitoring group; the ninth pressure sensor and the ninth temperature sensor are a ninth temperature and pressure monitoring group; the tenth pressure sensor and the tenth temperature sensor are a tenth temperature and pressure monitoring group; the eleventh pressure sensor and the eleventh temperature sensor are an eleventh temperature and pressure monitoring group; the twelfth pressure sensor and the twelfth temperature sensor are a twelfth temperature and pressure monitoring group;
a first temperature and pressure monitoring group, a second temperature and pressure monitoring group, a third temperature and pressure monitoring group, a fourth temperature and pressure monitoring group, a fifth temperature and pressure monitoring group, a sixth temperature and pressure monitoring group, a seventh temperature and pressure monitoring group, an eighth temperature and pressure monitoring group, a ninth temperature and pressure monitoring group, a tenth temperature and pressure monitoring group, an eleventh temperature and pressure monitoring group and a twelfth temperature and pressure monitoring group are arranged at the pipeline position with the temperature requirement;
the anti-freezing pipeline extends out of the refrigerating unit area, is installed along the inner edge of the refrigerated container shell, clockwise winds the first refrigerated container door and the second refrigerated container door for a circle, and then is connected back to the refrigerating unit area along the inner edge of the refrigerated container shell;
the first fastening member, the second fastening member, the third fastening member, the fourth fastening member, the fifth fastening member and the sixth fastening member fix the antifreeze pipe.
Preferably, the refrigerant of the refrigeration system is carbon dioxide.
Preferably, the refrigeration system is a refrigeration system with switchable operation pipelines, and the refrigeration system is a two-stage compression split-flow circulation refrigeration system and a common two-stage compression refrigeration circulation.
Preferably, the on-off of the solenoid valves of the refrigeration system must be performed according to a set condition, that is, the first solenoid valve and the second solenoid valve must be opened and the third solenoid valve must be closed when the main refrigeration system is operated, the first solenoid valve and the second solenoid valve must be closed and the third solenoid valve must be opened when the standby system is operated, the fourth solenoid valve and the sixth solenoid valve must be opened and the fifth solenoid valve must be closed when the pipeline in the box door anti-freezing area is normal, and the fourth solenoid valve and the sixth solenoid valve must be closed and the fifth solenoid valve must be opened when the pipeline in the box door anti-freezing area is in a problem.
Optionally, the outer shell of the refrigerated container is made of three layers, the outer layer and the inner layer are made of stainless steel, the middle layer is a heat insulation layer, and a vacuum heat insulation plate or a polyurethane plate can be selected.
Optionally, the length of the anti-freezing pipeline is reserved for 10-20 cm to serve as elastic allowance.
Preferably, the material of the fastening part is stainless steel.
The utility model discloses a can be used to frost-proof reefer container refrigeration plant of chamber door, mainly prolong refrigeration system's high temperature pipeline in the reefer container, install to reefer container chamber door edge around, in order to be used for the chamber door to prevent frostbite, choose for use carbon dioxide as the refrigerant, no metallic corrosion, it is non-volatile, nontoxic harmless and can not lead to the fact harm to the ozone layer, refrigeration system has mainly adopted the reposition of redundant personnel circulation refrigeration system of the doublestage compression of COP value among the carbon dioxide refrigeration system, and the accessible control solenoid valve break-make switches over to ordinary doublestage compression refrigeration system, or switch the pipeline in order to avoid frostproofing the pipeline problem to influence whole refrigeration system. Through the utility model discloses a design, the design of preventing frostbite for refrigerated container's chamber door provides a new thinking.
Drawings
FIG. 1 is a schematic diagram showing the overall structure of a refrigeration system of a refrigeration container refrigeration apparatus of the present invention, which comprises a 1.1-low pressure stage compressor, a 1.2-high pressure stage compressor, a 2.1-first oil separator, a 2.2-second oil separator, a 3.1-first gas cooler, a 3.2-second gas cooler, a 4.1-first heat regenerator, a 4.2-second heat regenerator, a 5.1-first electronic expansion valve, a 5.2-second electronic expansion valve, a 6.1-first gas-liquid separator, a 6.2-second gas-liquid separator, a 7-evaporator, an 8.1-first air suction pressure regulating valve, an 8.2-second pressure regulating valve, a 9.1-first air suction oil level solenoid valve, a 9.2-second oil level solenoid valve, a 10.1-first gas cooler pressure regulating valve, a 10.2-second gas cooler pressure regulating valve, a 3.1-second gas cooler pressure regulating valve, 11.1-first differential pressure regulating valve, 11.2-second differential pressure regulating valve, 12-evaporation pressure regulating valve, 13.1-first electromagnetic valve, 13.2-second electromagnetic valve, 13.3-third electromagnetic valve, 13.4-fourth electromagnetic valve, 13.5-fifth electromagnetic valve, 13.6-sixth electromagnetic valve, 14.1-first one-way valve, 14.2-second one-way valve, 14.3-third one-way valve, 15.1-first flowmeter, 15.2-second flowmeter, 16.1-first pressure sensor, 16.2-second pressure sensor, 16.3-third pressure sensor, 16.4-fourth pressure sensor, 16.5-fifth pressure sensor, 16.6-sixth pressure sensor, 16.7-seventh pressure sensor, 16.8-eighth pressure sensor, 16.9-ninth pressure sensor, 16.10-tenth pressure sensor, 16.11-eleventh pressure sensor, 16.12-twelfth pressure sensor, 17.1-first temperature sensor, 17.2-second temperature sensor, 17.3-third temperature sensor, 17.4-fourth temperature sensor, 17.5-fifth temperature sensor, 17.6-sixth temperature sensor, 17.7-seventh temperature sensor, 17.8-eighth temperature sensor, 17.9-ninth temperature sensor, 17.10-tenth temperature sensor, 17.11-eleventh temperature sensor, 17.12-twelfth temperature sensor and 18-box door anti-freezing area.
FIG. 2 is a schematic diagram of the main refrigeration system of the refrigerated container refrigeration equipment with freeze-proof door of the present invention, which comprises a 1.1-low pressure stage compressor, a 1.2-high pressure stage compressor, a 2.1-first oil separator, a 2.2-second oil separator, a 3.1-first gas cooler, a 3.2-second gas cooler, a 4.1-first heat regenerator, a 4.2-second heat regenerator, a 5.1-first electronic expansion valve, a 5.2-second electronic expansion valve, a 6.1-first gas-liquid separator, a 6.2-second gas-liquid separator, a 7-evaporator, an 8.1-first air suction pressure regulating valve, an 8.2-second air suction pressure regulating valve, a 9.1-first oil level solenoid valve, a 9.2-second oil level solenoid valve, a 10.1-first gas cooler pressure regulating valve, a 10.2-second gas cooler pressure regulating valve, a 3.2-second gas cooler pressure regulating valve, 11.1-first differential pressure regulating valve, 11.2-second differential pressure regulating valve, 12-evaporation pressure regulating valve, 13.1-first electromagnetic valve, 13.2-second electromagnetic valve, 13.4-fourth electromagnetic valve, 13.5-fifth electromagnetic valve, 13.6-sixth electromagnetic valve, 14.1-first one-way valve, 14.2-second one-way valve, 14.3-third one-way valve, 15.1-first flowmeter, 15.2-second flowmeter, 16.1-first pressure sensor, 16.2-second pressure sensor, 16.3-third pressure sensor, 16.4-fourth pressure sensor, 16.5-fifth pressure sensor, 16.6-sixth pressure sensor, 16.7-seventh pressure sensor, 16.8-eighth pressure sensor, 16.9-ninth pressure sensor, 16.10-tenth pressure sensor, 16.11-eleventh pressure sensor, 16.12-twelfth pressure sensor, 17.1-first temperature sensor, 17.2-second temperature sensor, 17.3-third temperature sensor, 17.4-fourth temperature sensor, 17.5-fifth temperature sensor, 17.6-sixth temperature sensor, 17.7-seventh temperature sensor, 17.8-eighth temperature sensor, 17.9-ninth temperature sensor, 17.10-tenth temperature sensor, 17.11-eleventh temperature sensor, 17.12-twelfth temperature sensor and 18-box door anti-freezing area.
Fig. 3 is the utility model discloses can be used to the freeze-proof refrigerated container refrigeration plant's of chamber door main refrigerating system's pressure enthalpy diagram, including state point A, state point B, state point C, state point D, state point E, state point F, state point G, state point H, state point I, state point J, state point K and state point L.
FIG. 4 is a schematic diagram of a stand-by refrigeration system of a refrigerated container refrigeration apparatus with freeze-proof door according to the present invention, including a 1.1-low pressure stage compressor, a 1.2-high pressure stage compressor, a 2.1-first oil separator, a 2.2-second oil separator, a 3.1-first gas cooler, a 3.2-second gas cooler, a 4.2-second heat regenerator, a 5.2-second electronic expansion valve, a 6.2-second gas-liquid separator, a 7-evaporator, an 8.1-first suction pressure regulating valve, an 8.2-second suction pressure regulating valve, a 9.1-first oil level solenoid valve, a 9.2-second oil level solenoid valve, a 10.1-first gas cooler pressure regulating valve, a 10.2-second gas cooler pressure regulating valve, an 11.1-first differential pressure regulating valve, an 11.2-second differential pressure regulating valve, a, 12-evaporation pressure regulating valve, 13.3-third electromagnetic valve, 13.4-fourth electromagnetic valve, 13.5-fifth electromagnetic valve, 13.6-sixth electromagnetic valve, 14.1-first check valve, 15.1-first flowmeter, 15.2-second flowmeter, 16.1-first pressure sensor, 16.2-second pressure sensor, 16.3-third pressure sensor, 16.4-fourth pressure sensor, 16.5-fifth pressure sensor, 16.6-sixth pressure sensor, 16.9-ninth pressure sensor, 16.10-tenth pressure sensor, 16.11-eleventh pressure sensor, 16.12-twelfth pressure sensor, 17.1-first temperature sensor, 17.2-second temperature sensor, 17.3-third temperature sensor, 17.4-fourth temperature sensor, 17.5-fifth temperature sensor, 17.6-sixth temperature sensor, 17.9-ninth temperature sensor, 17.10-tenth temperature sensor, 17.11-eleventh temperature sensor, 17.12-twelfth temperature sensor and 18-box door anti-freezing area.
Fig. 5 is the pressure enthalpy diagram of the backup refrigeration system of the refrigerated container refrigeration equipment for freezing prevention of the box door of the present invention, which includes the state point M, the state point N, the state point P, the state point Q, the state point R, the state point S, the state point U and the state point V.
Fig. 6 is a schematic view of a cross-sectional top view of a refrigerated container refrigeration unit of the present invention, including a 19-refrigerated container shell, a 20.1-first refrigerated container door, a 20.2-second refrigerated container door, a 21-refrigeration unit area, a 22-freeze proof pipe, a 23.1-first fastening member, a 23.2-second fastening member, a 23.3-third fastening member, and a 23.4-fourth fastening member.
Fig. 7 is a schematic view of a left side cross-sectional view of a refrigerated container refrigeration unit of the present invention, including a 19-refrigerated container shell, a 20.2-second refrigerated container door, a 21-refrigeration unit area, a 22-freeze proof duct, a 23.2-second fastening member, a 23.4-fourth fastening member, and a 23.6-sixth fastening member.
Fig. 8 is a schematic view of a cross-sectional view of a refrigerated container of a refrigeration equipment for refrigerated container with freeze-protected door according to the present invention, comprising a 19-refrigerated container shell, a 20.1-first refrigerated container door, a 21-refrigeration unit area, a 22-freeze proof pipe, a 23.1-first fastening member, a 23.3-third fastening member, and a 23.5-fifth fastening member.
Fig. 9 is a schematic view of a rear cross-sectional view of a refrigerated container of a refrigeration equipment for refrigerated container with freeze-protected door according to the present invention, comprising a 19-refrigerated container shell, a 20.1-first refrigerated container door, a 20.2-second refrigerated container door, a 22-freeze pipe, a 23.1-first fastening member, a 23.2-second fastening member, a 23.3-third fastening member, a 23.4-fourth fastening member, a 23.5-fifth fastening member, and a 23.6-sixth fastening member.
Detailed Description
The following describes embodiments of the present invention in detail with reference to the accompanying drawings.
The refrigerated container body shell selected in the embodiment has the dimensions of 1.2 multiplied by 1.2m and the wall thickness of 80 mm.
As shown in fig. 1, an embodiment of the present invention provides an overall structure diagram of a refrigeration system of a refrigeration container refrigeration device capable of preventing freezing of a container door, including a low-pressure stage compressor 1.1, a high-pressure stage compressor 1.2, a first oil separator 2.1, a second oil separator 2.2, a first gas cooler 3.1, a second gas cooler 3.2, a first regenerator 4.1, a second regenerator 4.2, a first electronic expansion valve 5.1, a second electronic expansion valve 5.2, a first gas-liquid separator 6.1, a second gas-liquid separator 6.2, an evaporator 7, a first suction pressure regulating valve 8.1, a second suction pressure regulating valve 8.2, a first electromagnetic valve 9.1, a second electromagnetic valve 9.2, a first gas cooler pressure regulating valve 10.1, a second gas cooler pressure regulating valve 10.2, a first differential pressure regulating valve 11.1, a second differential pressure regulating valve 11.2, an evaporation pressure regulating valve 12, a first electromagnetic valve 13.1, a second electromagnetic valve 13.2, A third solenoid valve 13.3, a fourth solenoid valve 13.4, a fifth solenoid valve 13.5, a sixth solenoid valve 13.6, a first check valve 14.1, a second check valve 14.2, a third check valve 14.3, a first flow meter 15.1, a second flow meter 15.2, a first pressure sensor 16.1, a second pressure sensor 16.2, a third pressure sensor 16.3, a fourth pressure sensor 16.4, a fifth pressure sensor 16.5, a sixth pressure sensor 16.6, a seventh pressure sensor 16.7, an eighth pressure sensor 16.8, a ninth pressure sensor 16.9, a tenth pressure sensor 16.10, an eleventh pressure sensor 16.11, a twelfth pressure sensor 16.12, a first temperature sensor 17.1, a second temperature sensor 17.2, a third temperature sensor 17.3, a fourth temperature sensor 17.4, a fifth temperature sensor 17.5, a sixth temperature sensor 17.6, a seventh temperature sensor 17.7, an eighth temperature sensor 17.8, a ninth temperature sensor 17.9, a tenth temperature sensor 17.4, An eleventh temperature sensor 17.11, a twelfth temperature sensor 17.12 and a door freeze protection area 18.
The first pressure sensor 16.1 and the first temperature sensor 17.1 are a first temperature and pressure monitoring group;
the second pressure sensor 16.2 and the second temperature sensor 17.2 are a second temperature and pressure monitoring group;
the third pressure sensor 16.3 and the third temperature sensor 17.3 are a third temperature and pressure monitoring group;
the fourth pressure sensor 16.4 and the fourth temperature sensor 17.4 are a fourth temperature and pressure monitoring group;
the fifth pressure sensor 16.5 and the fifth temperature sensor 17.5 are a fifth temperature and pressure monitoring group;
the sixth pressure sensor 16.6 and the sixth temperature sensor 17.6 are a sixth temperature and pressure monitoring group;
the seventh pressure sensor 16.7 and the seventh temperature sensor 17.7 are a seventh temperature and pressure monitoring group;
the eighth pressure sensor 16.8 and the eighth temperature sensor 17.8 are an eighth temperature and pressure monitoring group;
the ninth pressure sensor 16.9 and the ninth temperature sensor 17.9 are a ninth temperature and pressure monitoring group;
the tenth pressure sensor 16.10 and the tenth temperature sensor 17.10 are a tenth temperature and pressure monitoring group;
the eleventh pressure sensor 16.11 and the eleventh temperature sensor 17.11 are an eleventh temperature and pressure monitoring group;
the twelfth pressure sensor 16.12 and the twelfth temperature sensor 17.12 are a twelfth temperature and pressure monitoring group.
The utility model discloses a refrigerating system connects and does: the outlet of the low-pressure stage compressor 1.1 is connected to the first oil separator 2.1;
the gas outlet of the first oil separator 2.1 is connected to the inlet of the first gas cooler 3.1;
the outlet of the first gas cooler 3.1 and the outlet of the first gas-liquid separator 6.1 are crossed and connected to the inlet of the high-pressure stage compressor 1.2 together;
the outlet of the high pressure stage compressor 1.2 is connected to a second oil separator 2.2;
the pipeline of the gas outlet of the second oil separator 2.2 passes through the box door anti-freezing area 18 and is connected to the inlet of the second gas cooler 3.2, and a pipeline which can not pass through the box door anti-freezing area 18 is connected in parallel in the pipeline;
the pipeline of the outlet of the second gas cooler 3.2 is divided into two paths, which respectively reach the high-temperature end inlet and the low-temperature end inlet of the first heat regenerator 4.1, the pipeline which needs to reach the low-temperature end inlet of the first heat regenerator 4.1 is firstly connected to the first electronic expansion valve 5.1, then is connected to the low-temperature end inlet of the first heat regenerator 4.1, and the pipeline which needs to reach the high-temperature end inlet of the first heat regenerator 4.1 is directly connected to the high-temperature end inlet of the first heat regenerator 4.1;
a pipeline reaching the inlet of the low-temperature end of the first heat regenerator 4.1 passes through the first heat regenerator 4.1 and is connected to the first gas-liquid separator 6.1;
the pipeline reaching the high-temperature end of the first heat regenerator 4.1 passes through the first heat regenerator 4.1 and is connected to the inlet of the high-temperature end of the second heat regenerator 4.2, and a pipeline which does not need to pass through the first heat regenerator 4.1 and is directly connected to the inlet of the high-temperature end of the second heat regenerator 4.2 is connected beside the pipeline in parallel;
an outlet of the low-temperature end of the second heat regenerator 4.1 is connected to a second electronic expansion valve 5.2;
the second electronic expansion valve 5.2 is connected to the inlet of the evaporator 7; the outlet of the evaporator 7 is connected to the second gas-liquid separator 6.2;
a gas outlet of the second gas-liquid separator 6.2 is connected to a low-temperature end inlet of the second heat regenerator 4.2;
the outlet of the high temperature end of the second regenerator 4.2 is connected to the low pressure stage compressor 1.1.
The utility model discloses a refrigerating system's control system connects and does: a first suction pressure regulating valve 8.1 is arranged on a pipeline in front of the low-pressure stage compressor 1.1;
a second suction pressure regulating valve 8.2 is arranged on a pipeline in front of the high-pressure stage compressor 1.2;
the first oil separator 2.1 is connected with the low-pressure stage compressor and the high-pressure stage compressor 1.1 through a parallel pipeline, and a first oil level electromagnetic valve 9.1 is installed on the parallel pipeline;
the second oil separator 2.2 is connected with the high-pressure stage compressor 1.2 through a parallel pipeline, and a second oil level electromagnetic valve 9.2 is installed on the parallel pipeline;
a first gas cooler pressure regulating valve 10.1 is arranged on a pipeline in front of a first gas cooler 3.1, a pipeline is connected in parallel beside the first gas cooler pressure regulating valve, and a first differential pressure regulating valve 11.1 is arranged on the pipeline;
a second gas cooler pressure regulating valve 10.2 is arranged on a pipeline in front of a second gas cooler 3.2, a pipeline is connected in parallel beside the second gas cooler pressure regulating valve, and a second differential pressure regulating valve 11.2 is arranged on the pipeline;
a first electromagnetic valve 13.1 is arranged on a pipeline in front of the first electronic expansion valve 5.1; a second electromagnetic valve 13.2 is arranged on a pipeline in front of an inlet of the high-temperature end of the first heat regenerator 4.1;
a third electromagnetic valve 13.3 is arranged on a pipeline which is connected in parallel with the side of the first heat regenerator 4.1;
a fourth electromagnetic valve 13.4, a fifth electromagnetic valve 13.5 and a 6 th electromagnetic valve 13.6 are arranged on a pipeline between the second oil separator 2.2 and the second gas cooler 3.2; an evaporation pressure regulating valve 12 is arranged on a pipeline at the outlet of the evaporator 7;
a first check valve 14.1 is arranged on a pipeline at the outlet of the first gas cooler 3.1;
a second one-way valve 14.2 is arranged on a pipeline of a gas outlet of the first gas-liquid separator 6.1;
and a third one-way valve 14.3 is arranged on a pipeline at the outlet of the low-temperature end of the first heat regenerator 4.1.
The utility model discloses a refrigerating system's monitoring facilities's connection does: a first flowmeter 15.1 is arranged on an outlet pipeline (before diversion) of the second gas cooler 3.2;
a second flowmeter 15.2 is arranged on a low-temperature end outlet pipeline of the second heat regenerator 4.2; a first temperature and pressure monitoring group is arranged on a pipeline at an inlet of a low-pressure stage compressor 1.1;
a second temperature and pressure monitoring group is arranged on a pipeline at the inlet of the first gas cooler 3.1;
a third temperature and pressure monitoring group is arranged on a pipeline at the outlet of the first gas cooler 3.1;
a fourth temperature and pressure monitoring group is arranged on a pipeline in front of the high-pressure stage compressor 1.2;
a fifth temperature and pressure monitoring group is arranged on a pipeline of a gas outlet of the second oil separator 2.2;
a sixth temperature and pressure monitoring group is arranged on a pipeline (before flow division) at the outlet of the second gas cooler;
a seventh temperature and pressure monitoring group is arranged on a pipeline behind the first electronic expansion valve 5.1;
an eighth temperature and pressure monitoring group is arranged on a pipeline of a gas outlet of the first gas-liquid separator 6.1;
a ninth temperature and pressure monitoring group is arranged on a pipeline of the inlet of the high-temperature end of the second heat regenerator 4.2;
a tenth temperature and pressure monitoring group is arranged on a pipeline at the outlet of the low temperature end of the second heat regenerator 4.2;
an eleventh temperature and pressure monitoring group is arranged on a pipeline at the inlet of the evaporator 7;
and a twelfth temperature and pressure monitoring group is arranged on the pipeline of the outlet of the high-temperature end of the second regenerator 4.2.
The refrigerant is carbon dioxide, the refrigerant has no metal corrosion, is non-volatile, non-toxic and harmless, does not cause harm to the ozone layer, and is beneficial to environmental protection, and the refrigerant moves in the refrigerating system as shown by an arrow in figure 1.
The first oil separator 2.1 carries out deoiling treatment on the carbon dioxide leaving the low-pressure stage compressor 1.1, removes lubricating oil carried out of the low-pressure stage compressor 1.1 and prevents the lubricating oil from entering the first gas cooler 3.1; the second oil separator 2.2 de-oiles the carbon dioxide leaving the high-pressure stage compressor 1.2, removing the lubricating oil carried over from the high-pressure stage compressor 1.2, preventing the lubricating oil from entering the second gas cooler 3.2.
The first gas-liquid separator 6.1 carries out dehydration treatment on the carbon dioxide leaving the first heat regenerator 4.1, removes moisture in a carbon dioxide belt, and ensures that the carbon dioxide sent to the high-pressure stage compressor 1.2 is gaseous carbon dioxide without moisture; the second gas-liquid separator 6.2 dehydrates the carbon dioxide leaving the evaporator 7 to remove moisture carried by the carbon dioxide and ensure that the carbon dioxide sent to the second heat regenerator 4.2 is gaseous carbon dioxide without moisture.
The first suction pressure regulating valve 8.1 regulates and controls the pressure of the carbon dioxide before entering the low-pressure stage compressor 1.1; the second suction pressure regulating valve 8.2 regulates the pressure of the carbon dioxide before entering the high-pressure stage compressor 1.2.
The first oil level electromagnetic valve 9.1 regulates and controls the oil level of the first oil separator 2.1 and the lubrication condition of the low-pressure stage compressor 1.1; the second oil level solenoid valve 9.2 regulates and controls the oil level of the second oil separator 2.2 and the lubrication condition of the high-pressure stage compressor 1.2.
The first gas cooler pressure regulating valve 10.1 and the first differential pressure regulating valve 11.1 regulate and control the pressure of the carbon dioxide at the outlet of the first gas cooler 3.1; the second gas cooler pressure regulating valve 10.2 regulates the pressure of the carbon dioxide at the outlet of the second gas cooler 3.2 together with the second differential pressure regulating valve 11.2.
The evaporation pressure regulating valve 12 regulates the pressure of carbon dioxide at the outlet of the evaporator 7.
The refrigeration system is a two-stage compression split-flow circulation refrigeration system with switchable operation pipelines, the main refrigeration system is a two-stage compression split-flow circulation refrigeration system, when the system operates, a first electromagnetic valve 13.1 and a second electromagnetic valve 13.2 are opened, a third electromagnetic valve 13.3 is closed, if a pipeline controlled by the first electromagnetic valve 13.1 is in trouble or in time, the first electromagnetic valve 13.1 and the second electromagnetic valve 13.2 are closed, and the third electromagnetic valve 13.3 is opened, the system can be switched into a common two-stage compression refrigeration system, and the COP value of the system is lower than that of the two-stage compression split-flow circulation refrigeration system and is a standby system; the fourth electromagnetic valve 13.4, the fifth electromagnetic valve 13.5 and the sixth electromagnetic valve 13.6 are used for controlling whether the pipeline passes through the box door anti-freezing area 18, if the box door anti-freezing treatment is to be carried out, the fourth electromagnetic valve 13.4 and the sixth electromagnetic valve 13.6 are opened, the fifth electromagnetic valve 13.5 is closed, if the pipeline at the box door anti-freezing area 18 has a problem, the fourth electromagnetic valve 13.4 and the sixth electromagnetic valve 13.6 are closed, and the fifth electromagnetic valve 13.5 is opened, so that the carbon dioxide does not pass through the box door anti-freezing area 18, and the normal operation of the refrigerating system is not influenced.
The first check valve 14.1, the second check valve 14.2 and the third check valve 14.3 are used for preventing the phenomenon of refrigerant recharging.
The first flow meter 15.1 and the second flow meter 15.2 measure the flow rate of the measuring point; a first warm-pressure monitoring group, a second warm-pressure monitoring group, a third warm-pressure monitoring group, a fourth warm-pressure monitoring group, a fifth warm-pressure monitoring group, a sixth warm-pressure monitoring group, a seventh warm-pressure monitoring group, an eighth warm-pressure monitoring group, a ninth warm-pressure monitoring group, a tenth warm-pressure monitoring group, an eleventh warm-pressure monitoring group and a twelfth warm-pressure monitoring group measure the pressure and the temperature of the measuring point; the measured value is transmitted to a remote monitoring center to ensure that the pipeline can be switched or the operation of the refrigerating unit can be stopped in time when the relevant data has great errors.
The door freeze prevention area 18 is a position where door freeze prevention processing is performed through a high temperature pipeline.
As shown in fig. 2, an embodiment of the present invention provides a structure diagram of a main refrigeration system of a refrigeration container refrigeration equipment capable of preventing freezing of a container door, which includes a low-pressure stage compressor 1.1, a high-pressure stage compressor 1.2, a first oil separator 2.1, a second oil separator 2.2, a first gas cooler 3.1, a second gas cooler 3.2, a first regenerator 4.1, a second regenerator 4.2, a first electronic expansion valve 5.1, a second electronic expansion valve 5.2, a first gas-liquid separator 6.1, a second gas-liquid separator 6.2, an evaporator 7, a first suction pressure regulating valve 8.1, a second suction pressure regulating valve 8.2, a first oil level electromagnetic valve 9.1, a second oil level electromagnetic valve 9.2, a first gas cooler pressure regulating valve 10.1, a second gas cooler pressure regulating valve 10.2, a first differential pressure regulating valve 11.1, a second differential pressure regulating valve 11.2, an evaporation pressure regulating valve 12, a first electromagnetic valve 13.1, A second solenoid valve 13.2, a fourth solenoid valve 13.4, a fifth solenoid valve 13.5, a sixth solenoid valve 13.6, a first check valve 14.1, a second check valve 14.2, a third check valve 14.3, a first flow meter 15.1, a second flow meter 15.2, a first pressure sensor 16.1, a second pressure sensor 16.2, a third pressure sensor 16.3, a fourth pressure sensor 16.4, a fifth pressure sensor 16.5, a sixth pressure sensor 16.6, a seventh pressure sensor 16.7, an eighth pressure sensor 16.8, a ninth pressure sensor 16.9, a tenth pressure sensor 16.10, an eleventh pressure sensor 16.11, a twelfth pressure sensor 16.12, a first temperature sensor 17.1, a second temperature sensor 17.2, a third temperature sensor 17.3, a fourth temperature sensor 17.4, a fifth temperature sensor 17.5, a sixth temperature sensor 17.6, a seventh temperature sensor 17.7, an eighth temperature sensor 17.8, a ninth temperature sensor 17.9, a tenth temperature sensor 17.4, An eleventh temperature sensor 17.11, a twelfth temperature sensor 17.12 and a door freeze protection area 18.
As shown in fig. 3, an embodiment of the present invention provides a enthalpy diagram of a main refrigeration system of a refrigeration container refrigeration device with a frost-proof door, which includes a state point a, a state point B, a state point C, a state point D, a state point E, a state point F, a state point G, a state point H, a state point I, a state point J, a state point K and a state point L.
The main refrigerating system is a flow-dividing circulation refrigerating system with double-stage compression, and the refrigerating flow is as follows: the low-temperature gaseous carbon dioxide flows through the second gas-liquid separator 6.2 from the outlet of the evaporator 7 to the inlet (state point L) at the low-temperature end of the second heat regenerator 4.2;
the low-temperature gaseous carbon dioxide is heated by the second heat regenerator 4.2 and is adjusted by the first suction pressure adjusting valve to become a state point A;
the carbon dioxide gas at the state point A is compressed by a low-pressure stage compressor 1.1, subjected to deoiling treatment by a first oil separator 2.1 to form carbon dioxide at a state point B, and conveyed to an inlet of a first gas cooler 3.1;
the carbon dioxide gas at the state point B is cooled by the first gas cooler 3.1 and is adjusted by the first gas cooler pressure adjusting valve 10.1 and the first differential pressure adjusting valve 11.1 to form the carbon dioxide gas at the state point C, and the carbon dioxide gas contains a little high-pressure gas;
the carbon dioxide gas at the state point C is mixed with the medium-pressure carbon dioxide gas subjected to throttling, regenerative heating and dehydration treatment, and is conveyed to the inlet (the state point D) of the high-pressure stage compressor 1.2, and at the moment, the residual flow of the high-pressure gas is cooled by the medium-pressure carbon dioxide gas;
the carbon dioxide gas is compressed for the second time by the high-pressure stage compressor 1.2, dehydrated by the second oil separator 2.2 and conveyed to the front of the second gas cooler 3.2 (state point F); the carbon dioxide at the state point F enters the second gas cooler 3.2 for cooling, and is adjusted by the second gas cooler pressure adjusting valve 10.2 and the second differential pressure adjusting valve 11.2 to become carbon dioxide at the state point G;
carbon dioxide at a state point G is divided, and part of the carbon dioxide passes through a first electronic expansion valve 5.1 and is throttled to a low-temperature end inlet of a first heat regenerator 4.1 (a state point H); the carbon dioxide at the state point H is heated by the first heat regenerator 4.1 and subjected to dehydration treatment by the first gas-liquid separator 6.1 to form carbon dioxide at the state point E, and the carbon dioxide gas at the state point is mixed with the carbon dioxide gas at the state point C and is conveyed to the inlet of the high-pressure stage compressor 1.2 (state point D);
another part of the carbon dioxide is cooled by the first heat regenerator 4.1 and is conveyed to the inlet (state point I) of the high-temperature end of the second heat regenerator 4.2;
the carbon dioxide at the state point I is cooled again to a state point J through the second heat regenerator 4.2;
the carbon dioxide at the state point J passes through a second electronic expansion valve 5.2, is throttled to a state point K and is conveyed to the inlet of an evaporator 7;
the carbon dioxide at the state point K enters the evaporator 7, and is subjected to constant-pressure endothermic evaporation to form low-temperature gaseous carbon dioxide (state point L).
The evaporation temperature of the refrigeration system is selected to be-23 ℃, the outlet temperature of the condenser is 32 ℃, the outlet temperature of the high-pressure stage compressor 1.2 is 80 ℃ according to the state point drawing of the figure 3, the corresponding pipeline is a pipeline passing through the box door anti-freezing area 18, the heat dissipation temperature of a heating wire or heating equipment is not lower than 15 ℃ according to the anti-freezing requirement of the box door, otherwise, the long-time anti-freezing is difficult to ensure, and therefore the temperature of the pipeline meets the requirement.
As shown in fig. 4, an embodiment of the present invention provides a structure diagram of a standby refrigeration system of a refrigeration container refrigeration equipment capable of preventing freezing of a container door, including a low-pressure stage compressor 1.1, a high-pressure stage compressor 1.2, a first oil separator 2.1, a second oil separator 2.2, a first gas cooler 3.1, a second gas cooler 3.2, a second heat regenerator 4.2, a second electronic expansion valve 5.2, a second gas-liquid separator 6.2, an evaporator 7, a first suction pressure regulating valve 8.1, a second suction pressure regulating valve 8.2, a first oil level electromagnetic valve 9.1, a second oil level electromagnetic valve 9.2, a first gas cooler pressure regulating valve 10.1, a second gas cooler pressure regulating valve 10.2, a first differential pressure regulating valve 11.1, a second differential pressure regulating valve 11.2, an evaporation pressure regulating valve 12, a third electromagnetic valve 13.3, a fourth electromagnetic valve 13.4, a fifth electromagnetic valve 13.5, a sixth electromagnetic valve 13.6, a first one-way valve 14.1, a second differential pressure regulating valve 8, A first flow meter 15.1, a second flow meter 15.2, a first pressure sensor 16.1, a second pressure sensor 16.2, a third pressure sensor 16.3, a fourth pressure sensor 16.4, a fifth pressure sensor 16.5, a sixth pressure sensor 16.6, a ninth pressure sensor 16.9, a tenth pressure sensor 16.10, an eleventh pressure sensor 16.11, a twelfth pressure sensor 16.12, a first temperature sensor 17.1, a second temperature sensor 17.2, a third temperature sensor 17.3, a fourth temperature sensor 17.4, a fifth temperature sensor 17.5, a sixth temperature sensor 17.6, a ninth temperature sensor 17.9, a tenth temperature sensor 17.10, an eleventh temperature sensor 17.11, a twelfth temperature sensor 17.12 and a door freeze protection area 18.
As shown in fig. 5, an embodiment of the present invention provides a pressure enthalpy diagram of a backup refrigeration system of a refrigeration equipment for a refrigerated container with a frost-proof door, which includes a state point M, a state point N, a state point P, a state point Q, a state point R, a state point S, a state point U and a state point V.
The standby refrigeration system is a common two-stage compression refrigeration system, and the refrigeration process is as follows: the low-temperature gaseous carbon dioxide flows through the second gas-liquid separator 6.2 from the outlet of the evaporator 7 to the inlet (state point V) at the low-temperature end of the second heat regenerator 4.2;
the low-temperature gaseous carbon dioxide is heated by the second heat regenerator 4.2 and is adjusted by the first suction pressure adjusting valve to become a state point M;
the carbon dioxide gas at the state point M is compressed by a low-pressure stage compressor 1.1, subjected to deoiling treatment by a first oil separator 2.1 to form carbon dioxide at the state point N, and conveyed to an inlet of a first gas cooler 3.1;
cooling the carbon dioxide gas at the state point N by the first gas cooler 3.1, regulating by the first gas cooler pressure regulating valve 10.1 and the first differential pressure regulating valve 11.1 to form the carbon dioxide gas at the state point P, and conveying the carbon dioxide gas to the inlet of the high-pressure stage compressor 1.2;
the carbon dioxide gas is compressed for the second time by the high-pressure stage compressor 1.2, dehydrated by the second oil separator 2.2 and sent to the front of the second gas cooler 3.2 (state point Q);
the carbon dioxide at the state point Q enters a second gas cooler 3.2 for cooling, is adjusted by a second gas cooler pressure adjusting valve 10.2 and a second differential pressure adjusting valve 11.2 to become carbon dioxide at a state point R, and is conveyed to the inlet of the high-temperature end of a second heat regenerator 4.2;
the carbon dioxide at the state point R is cooled again to the state point S through the second heat regenerator 4.2;
carbon dioxide at the state point S passes through a second electronic expansion valve 5.2, is throttled to a state point U, and is conveyed to an inlet of an evaporator 7;
the carbon dioxide at the state point U enters the evaporator 7 to undergo constant-pressure endothermic evaporation to form low-temperature gaseous carbon dioxide (state point V).
The COP value of a common two-stage compression refrigeration system which selects carbon dioxide as a refrigerant is lower than that of a two-stage compression split-flow circulation refrigeration system, particularly the maximum area enclosed by the state points in figure 3 is larger than that in figure 5, so that the two-stage compression split-flow circulation refrigeration system is normally used, the first electromagnetic valve 13.1 and the second electromagnetic valve 13.2 are kept to be opened, and the third electromagnetic valve 13.3 is kept to be closed, but because the system has more and more complex pipelines, the system is difficult to replace quickly when a problem occurs, if the pipeline is damaged only, the first electromagnetic valve 13.1 and the second electromagnetic valve 13.2 can be closed, the third electromagnetic valve 13.3 is opened, and a standby refrigeration system is adopted.
As shown in fig. 6, an embodiment of the present invention provides a sectional structure diagram of a refrigerated container of a refrigerating device for freezing prevention of a door, which comprises a refrigerated container shell 19, a first refrigerated container door 20.1, a second refrigerated container door 20.2, a refrigerating unit area 21, a freezing prevention pipe 22, a first fastening member 23.1, a second fastening member 23.2, a third fastening member 23.3 and a fourth fastening member 23.4.
As shown in fig. 7, the sectional structure diagram of the refrigerated container refrigeration equipment for preventing freezing of the door provided by an embodiment of the present invention includes a refrigerated container shell 19, a second refrigerated container door 20.2, a refrigeration unit area 21, an anti-freezing pipe 22, a second fastening member 23.2, a fourth fastening member 23.4 and a sixth fastening member 23.6.
As shown in fig. 8, the sectional structure diagram of the refrigerated container for the refrigerating equipment of the refrigerated container with frost-proof door provided in one embodiment of the present invention includes a refrigerated container shell 19, a first refrigerated container door 20.1, a refrigerating unit area 21, a frost-proof pipe 22, a first fastening member 23.1, a third fastening member 23.3 and a fifth fastening member 23.5.
As shown in fig. 9, an embodiment of the present invention provides a rear sectional structure view of a refrigerated container of a refrigeration equipment for freezing-proof refrigeration container, which comprises a refrigerated container shell 19, a first refrigerated container door 20.1, a second refrigerated container door 20.2, a freezing-proof pipe 22, a first fastening member 23.1, a second fastening member 23.2, a third fastening member 23.3, a fourth fastening member 23.4, a fifth fastening member 23.5 and a sixth fastening member 23.6.
The freeze protection tubing 22 extends from the refrigeration unit area 21 along the inner edge of the refrigerated container shell 19, wraps clockwise around the first and second refrigerated container doors 20.1, 20.2 along the inner edge of the refrigerated container shell 19 at the location of the first and second refrigerated container doors 20.1, 20.2, and then loops back to the refrigeration unit area 21 along the inner edge of the refrigerated container shell.
The refrigerated container shell 19 has a shell size of 1.2 × 1.2 × 1.2m and a wall thickness of 80mm, is made of three layers, the outer layer and the inner layer are made of stainless steel with a thickness of 1mm, and the thermal conductivity is 15W/(m)2K), the middle layer is an insulating layer, a vacuum insulation plate with the thickness of 78mm is selected, and the heat conductivity coefficient is 0.008W/(m)2K), because the utility model discloses a mechanical refrigeration's mode has consequently been adopted, the heat release coefficient of inlayer stainless steel selects to be 29.075W, and the heat release coefficient of outer stainless steel selects to be 23.200W, obtains the total heat transfer coefficient of reefer container shell 19 through calculating to be 0.102W/(m/(m)2K), the overall heat transfer coefficient of the refrigerated containers studied in the literature is as follows: the total heat transfer coefficient of the outer shell of the refrigerated container for the ship researched by Schwerer is 0.246W/(m)2K), the total heat transfer coefficient of the outer shell of the refrigerated container studied in Lemengchu was 0.23W/(m)2K) Total Heat transfer coefficient of the outer skin of the refrigerated Container studied in Guo Yonggang is 0.3W/(m)2K), Zhao Xin research refrigerated container shell total heat transfer coefficient is 0.35W/(m)2K), Total Heat transfer coefficient of the outer Shell of the refrigerated Container studied in Korea phenanthrene is 0.35W/(m)2K), compare with above-mentioned numerical value, the utility model discloses a refrigerated container shell 19's total heat transfer coefficient only is 44.35% of its minimum value, and it is extremely strong to see the heat preservation ability, can protect the interior air conditioning of refrigerated container not outwards scattering and disappearing effectively to reduce the refrigerating unit and produce unnecessary energy consumption.
The first refrigerated container door 20.1 and the second refrigerated container door 20.2 are mounted on the front side of the refrigerated container housing 19, are 1.04m high, 0.48m wide and 0.08m thick, are 0.12m from both sides of the refrigerated container housing 19, respectively, and have one of the outer sides parallel to the front side of the refrigerated container housing 19.
The refrigeration unit area 21 is the area of 1.04 x 0.3m inside the refrigerated container housing 19 near the rear side of the refrigerated container housing 19 in which all refrigeration units except the freeze protection ducts 22 are installed.
The anti-freezing pipeline 22 has an inner diameter of 10mm and a thickness of 1mm, is closely attached to the edge of the inner side of the outer shell 19 of the refrigerated container, upon one revolution around the first refrigerated container door 20.1 and the second refrigerated container door 20.2, the portion for preventing the top of the first refrigerated container door 20.1 and the second refrigerated container door 20.2 from icing is closely attached to the top of the inside of the refrigerated container housing 19, for preventing the partial installation positions of the left and right sides of the first refrigerated container door 20.1 and the second refrigerated container door 20.2 from being respectively 28mm away from the right side of the first refrigerated container door 20.1 and the left side of the second refrigerated container door 20.2, the portion for preventing the bottom of the first refrigerated container door 20.1 and the second refrigerated container door 20.2 from freezing is placed at the bottom of the inner side of the refrigerated container housing 19, but not more than 30mm from the first refrigerated container door 20.1 and the second refrigerated container door 20.2.
The parts of the anti-freeze duct 22 mounted around the first refrigerated container door 20.1 and the second refrigerated container door 20.2 are secured by a first fastening member 23.1, a second fastening member 23.2, a third fastening member 23.3, a fourth fastening member 23.4, a fifth fastening member 23.5 and a sixth fastening member 23.6; the first fastening part 23.1, the second fastening part 23.2, the third fastening part 23.3, the fourth fastening part 23.4, the fifth fastening part 23.5 and the sixth fastening part 23.6 all have a shell size of 30 × 30 × 20mm, and a hollow size of 25 × 25 × 15mm is used for the anti-freezing pipeline 22 to pass through; the first fastening component 23.1 and the second fastening component 23.2 are arranged at the top of the inner side of the refrigerated container shell 19, the distance between the first fastening component and the first refrigerated container door 20.1 or the second refrigerated container door 20.2 is 2mm, and the distance between the first fastening component and the inner left side surface or the inner right side surface of the refrigerated container shell 19 close to the first fastening component or the second fastening component is 230 mm; the third fastening component 23.3 and the fifth fastening component 23.5 are arranged on the left side surface of the inner side of the refrigerated container shell 19 and are 12mm away from the front side surface of the inner side of the refrigerated container shell 19, the third fastening component 23.3 is 720mm away from the bottom of the inner side of the refrigerated container shell 19, and the fifth fastening component 23.5 is 320mm away from the bottom of the inner side of the refrigerated container shell 19; the fourth fastening member 23.4 and the sixth fastening member 23.6 are mounted on the right side of the inner side of the refrigerated container casing 19, both being 12mm from the front side of the inner side of the refrigerated container casing 19, the fourth fastening member 23.4 being 720mm from the bottom of the inner side of the refrigerated container casing 19, the sixth fastening member 23.6 being 320mm from the bottom of the inner side of the refrigerated container casing 19.
The first fastening member 23.1, the second fastening member 23.2, the third fastening member 23.3, the fourth fastening member 23.4, the fifth fastening member 23.5 and the sixth fastening member 23.6 are used for fixing the anti-freezing pipeline 22 and are made of stainless steel.
When the refrigerating system is in operation, the high-temperature carbon dioxide at the outlet of the high-pressure stage compressor 1.2 passes through the anti-freezing pipeline 22, the temperature of the carbon dioxide is 80 ℃ and is far higher than 15 ℃, and long-time anti-freezing treatment can be carried out on the first refrigerated container door 20.1 or the second refrigerated container door 20.2.
The freeze protection ducts 22 are mounted along the edges of the refrigerated container shell 19 and can be located away from the stacked cargo without affecting the low temperature environment surrounding them.
Due to the anti-freezing pipeline 22, if a problem occurs in the pipeline, the fifth electromagnetic valve 13.5 is immediately opened, and the fourth electromagnetic valve 13.4 and the sixth electromagnetic valve 13.6 are closed, so that the normal operation of the refrigeration system can be continued.
The length of the anti-freezing pipeline 22 is reserved for 15cm to be used as elastic allowance, and the anti-freezing pipeline is not tightened and straightened to prevent the pipeline from being broken due to overlarge stress.
The above embodiments are merely illustrative of the design principles and applications of the present invention, and are not to be construed as limiting the invention. Modifications and variations can be made to the above-described embodiments by those skilled in the art without departing from the spirit and scope of the present invention. Accordingly, it is intended that all equivalent modifications or changes which may be made by those skilled in the art without departing from the spirit and technical spirit of the present invention be covered by the claims of the present invention.
Claims (7)
1. Can be used to the frost-proof refrigerated container refrigeration plant of chamber door, its characterized in that:
the refrigerating equipment for the refrigerated container capable of preventing the door from freezing comprises a compressor, an oil separator, a gas cooler, a heat regenerator, an electronic expansion valve, a gas-liquid separator, an evaporator (7), an air suction pressure regulating valve, an oil level electromagnetic valve, a gas cooler pressure regulating valve, a differential pressure regulating valve, an evaporation pressure regulating valve (12), an electromagnetic valve, a one-way valve, a flowmeter, a pressure sensor, a temperature sensor, a door anti-freezing area (18), a refrigerated container shell (19), a refrigerated container door, a refrigerating unit area (21), an anti-freezing pipeline (22) and a fastening part;
the compressor comprises a low-pressure stage compressor (1.1) and a high-pressure stage compressor (1.2);
the oil separator comprises a first oil separator (2.1) and a second oil separator (2.2);
the gas cooler comprises a first gas cooler (3.1) and a second gas cooler (3.2);
the heat regenerator comprises a first heat regenerator (4.1) and a second heat regenerator (4.2);
the electronic expansion valve comprises a first electronic expansion valve (5.1) and a second electronic expansion valve (5.2);
the gas-liquid separator comprises a first gas-liquid separator (6.1) and a second gas-liquid separator (6.2);
the air suction pressure regulating valve comprises a first air suction pressure regulating valve (8.1) and a second air suction pressure regulating valve (8.2);
the oil level solenoid valve comprises a first oil level solenoid valve (9.1) and a second oil level solenoid valve (9.2);
the gas cooler pressure regulating valves comprise a first gas cooler pressure regulating valve (10.1) and a second gas cooler pressure regulating valve (10.2);
the differential pressure regulating valve comprises a first differential pressure regulating valve (11.1) and a second differential pressure regulating valve (11.2);
the electromagnetic valves comprise a first electromagnetic valve (13.1), a second electromagnetic valve (13.2), a third electromagnetic valve (13.3), a fourth electromagnetic valve (13.4), a fifth electromagnetic valve (13.5) and a sixth electromagnetic valve (13.6);
the one-way valves comprise a first one-way valve (14.1), a second one-way valve (14.2) and a third one-way valve (14.3);
the flow meter comprises a first flow meter (15.1) and a second flow meter (15.2);
the pressure sensors comprise a first pressure sensor (16.1), a second pressure sensor (16.2), a third pressure sensor (16.3), a fourth pressure sensor (16.4), a fifth pressure sensor (16.5), a sixth pressure sensor (16.6), a seventh pressure sensor (16.7), an eighth pressure sensor (16.8), a ninth pressure sensor (16.9), a tenth pressure sensor (16.10), an eleventh pressure sensor (16.11) and a twelfth pressure sensor (16.12);
the temperature sensors comprise a first temperature sensor (17.1), a second temperature sensor (17.2), a third temperature sensor (17.3), a fourth temperature sensor (17.4), a fifth temperature sensor (17.5), a sixth temperature sensor (17.6), a seventh temperature sensor (17.7), an eighth temperature sensor (17.8), a ninth temperature sensor (17.9), a tenth temperature sensor (17.10), an eleventh temperature sensor (17.11) and a twelfth temperature sensor (17.12);
the refrigerated container door comprises a first refrigerated container door (20.1) and a second refrigerated container door (20.2);
the fastening components comprise a first fastening component (23.1), a second fastening component (23.2), a third fastening component (23.3), a fourth fastening component (23.4), a fifth fastening component (23.5) and a sixth fastening component (23.6);
the outlet of the low-pressure stage compressor (1.1) is connected to the first oil separator (2.1);
the gas outlet of the first oil separator (2.1) is connected to the inlet of the first gas cooler (3.1);
the outlet of the first gas cooler (3.1) is intersected with the pipeline of the outlet of the first gas-liquid separator (6.1) and is connected to the inlet of the high-pressure stage compressor (1.2) together;
the outlet of the high-pressure stage compressor (1.2) is connected to the second oil separator (2.2);
the pipeline of the gas outlet of the second oil separator (2.2) passes through the box door anti-freezing area (18) and is connected to the inlet of the second gas cooler (3.2), and a pipeline which can not pass through the box door anti-freezing area (18) is connected in parallel in the pipeline;
the pipeline at the outlet of the second gas cooler (3.2) is divided into two paths, the two paths respectively reach the high-temperature end inlet and the low-temperature end inlet of the first heat regenerator (4.1), the pipeline which needs to reach the low-temperature end inlet of the first heat regenerator (4.1) is firstly connected to the first electronic expansion valve (5.1), then is connected to the low-temperature end inlet of the first heat regenerator (4.1), and the pipeline which needs to reach the high-temperature end inlet of the first heat regenerator (4.1) is directly connected to the high-temperature end inlet of the first heat regenerator (4.1);
a pipeline reaching the inlet of the low-temperature end of the first heat regenerator (4.1) passes through the first heat regenerator (4.1) and is connected to the first gas-liquid separator (6.1); the pipeline reaching the high-temperature end of the first regenerator (4.1) passes through the first regenerator (4.1) and is connected to the inlet of the high-temperature end of the second regenerator (4.2), and a pipeline which does not need to pass through the first regenerator (4.1) and is directly connected to the inlet of the high-temperature end of the second regenerator (4.2) is connected beside the pipeline in parallel;
the outlet of the low-temperature end of the second heat regenerator (4.2) is connected to a second electronic expansion valve (5.2);
the second electronic expansion valve (5.2) is connected to the inlet of the evaporator (7);
the outlet of the evaporator (7) is connected to the second gas-liquid separator (6.2);
the gas outlet of the second gas-liquid separator (6.2) is connected to the inlet of the low-temperature end of the second heat regenerator (4.2);
the outlet of the high-temperature end of the second heat regenerator (4.2) is connected to the low-pressure stage compressor (1.1);
a first suction pressure regulating valve (8.1) and a second suction pressure regulating valve (8.2) are respectively arranged on the pipelines in front of the low-pressure stage compressor (1.1) and the high-pressure stage compressor (1.2);
the first oil separator (2.1) and the second oil separator (2.2) are respectively connected with the low-pressure stage compressor (1.1) and the high-pressure stage compressor (1.2) through parallel pipelines, and a first oil level electromagnetic valve (9.1) and a second oil level electromagnetic valve (9.2) are respectively arranged on the two parallel pipelines;
a first gas cooler pressure regulating valve (10.1) and a second gas cooler pressure regulating valve (10.2) are respectively arranged on pipelines in front of the first gas cooler (3.1) and the second gas cooler (3.2), a pipeline is connected in parallel beside the first gas cooler pressure regulating valve and the second gas cooler pressure regulating valve (11.1) and a second differential pressure regulating valve (11.2) are respectively arranged on the pipelines;
installing an electromagnetic valve at a position for switching pipelines;
installing a one-way valve at the position for preventing the pipeline from generating the recharging phenomenon;
an evaporation pressure regulating valve (12) is arranged at the outlet of the evaporator (7);
a first flowmeter (15.1) and a second flowmeter (15.2) are respectively arranged at the outlet of the second gas cooler (3.1) and the outlet of the low-temperature end of the second regenerator (3.2);
the first pressure sensor (16.1) and the first temperature sensor (17.1) are a first temperature and pressure monitoring group;
the second pressure sensor (16.2) and the second temperature sensor (17.2) are a second temperature and pressure monitoring group;
the third pressure sensor (16.3) and the third temperature sensor (17.3) are a third temperature and pressure monitoring group;
the fourth pressure sensor (16.4) and the fourth temperature sensor (17.4) are a fourth temperature and pressure monitoring group;
the fifth pressure sensor (16.5) and the fifth temperature sensor (17.5) are a fifth temperature and pressure monitoring group;
the sixth pressure sensor (16.6) and the sixth temperature sensor (17.6) are a sixth temperature and pressure monitoring group;
the seventh pressure sensor (16.7) and the seventh temperature sensor (17.7) are a seventh temperature and pressure monitoring group;
the eighth pressure sensor (16.8) and the eighth temperature sensor (17.8) are an eighth temperature and pressure monitoring group;
the ninth pressure sensor (16.9) and the ninth temperature sensor (17.9) are a ninth temperature and pressure monitoring group;
the tenth pressure sensor (16.10) and the tenth temperature sensor (17.10) are a tenth temperature and pressure monitoring group;
the eleventh pressure sensor (16.11) and the eleventh temperature sensor (17.11) are an eleventh temperature and pressure monitoring group;
the twelfth pressure sensor (16.12) and the twelfth temperature sensor (17.12) are a twelfth temperature and pressure monitoring group;
a first temperature and pressure monitoring group, a second temperature and pressure monitoring group, a third temperature and pressure monitoring group, a fourth temperature and pressure monitoring group, a fifth temperature and pressure monitoring group, a sixth temperature and pressure monitoring group, a seventh temperature and pressure monitoring group, an eighth temperature and pressure monitoring group, a ninth temperature and pressure monitoring group, a tenth temperature and pressure monitoring group, an eleventh temperature and pressure monitoring group and a twelfth temperature and pressure monitoring group are arranged at the pipeline position with the temperature requirement;
the anti-freeze duct (22) extends from the refrigeration unit region (21), is mounted along the inner edge of the refrigerated container housing (19), and is looped around the first refrigerated container door (20.1) and the second refrigerated container door (20.2) clockwise, and is then connected back to the refrigeration unit region (21) along the inner edge of the refrigerated container housing (19);
the first fastening component (23.1), the second fastening component (23.2), the third fastening component (23.3), the fourth fastening component (23.4), the fifth fastening component (23.5) and the sixth fastening component (23.6) fix the anti-freezing pipeline (22).
2. A refrigerated container refrigeration unit usable for freeze protection of door doors as recited in claim 1 wherein:
the refrigerant of the refrigerating system is carbon dioxide.
3. A refrigerated container refrigeration unit usable for freeze protection of door doors as recited in claim 1 wherein:
the refrigerating system adopts a refrigerating system with switchable operation pipelines, namely a two-stage compression split-flow circulation refrigerating system and a common two-stage compression refrigerating circulation.
4. A refrigerated container refrigeration unit usable for freeze protection of door doors as recited in claim 1 wherein:
the on-off of the electromagnetic valves of the refrigeration system is carried out according to the set conditions, namely the main refrigeration system is operated in a state that the first electromagnetic valve (13.1) and the second electromagnetic valve (13.2) are opened and the third electromagnetic valve (13.3) is closed, the standby refrigeration system is operated in a state that the first electromagnetic valve (13.1) and the second electromagnetic valve (13.2) are closed and the third electromagnetic valve (13.3) is opened, the pipeline of the box door anti-freezing area (18) is normally in a state that the fourth electromagnetic valve (13.4) and the sixth electromagnetic valve (13.6) are opened and the fifth electromagnetic valve (13.5) is closed, and the pipeline of the box door anti-freezing area (18) is in a state that the fourth electromagnetic valve (13.4) and the sixth electromagnetic valve (13.6) are closed and the fifth electromagnetic valve (13.5) is opened.
5. A refrigerated container refrigeration unit usable for freeze protection of door doors as recited in claim 1 wherein:
the outer shell (19) of the refrigerated container is made of three layers, the outer layer and the inner layer are made of stainless steel, and the middle layer is a heat-insulating layer and can be made of a vacuum heat-insulating plate or a polyurethane plate.
6. A refrigerated container refrigeration unit usable for freeze protection of door doors as recited in claim 1 wherein:
the length of the anti-freezing pipeline (22) is reserved for 10-20 cm to serve as elastic allowance.
7. A refrigerated container refrigeration unit usable for freeze protection of door doors as recited in claim 1 wherein:
the material of the fastening part is stainless steel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021959149.XU CN212320121U (en) | 2020-09-10 | 2020-09-10 | Refrigerating equipment for freezing-proof refrigerator container door |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021959149.XU CN212320121U (en) | 2020-09-10 | 2020-09-10 | Refrigerating equipment for freezing-proof refrigerator container door |
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| Publication Number | Publication Date |
|---|---|
| CN212320121U true CN212320121U (en) | 2021-01-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021959149.XU Expired - Fee Related CN212320121U (en) | 2020-09-10 | 2020-09-10 | Refrigerating equipment for freezing-proof refrigerator container door |
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| CN (1) | CN212320121U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111998569A (en) * | 2020-09-10 | 2020-11-27 | 上海海洋大学 | Refrigerated container refrigeration system capable of preventing freezing of container door |
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- 2020-09-10 CN CN202021959149.XU patent/CN212320121U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111998569A (en) * | 2020-09-10 | 2020-11-27 | 上海海洋大学 | Refrigerated container refrigeration system capable of preventing freezing of container door |
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Granted publication date: 20210108 |