CN212314085U - Automatic separation device for frozen glutinous rice cakes and tray - Google Patents
Automatic separation device for frozen glutinous rice cakes and tray Download PDFInfo
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- CN212314085U CN212314085U CN202020415271.4U CN202020415271U CN212314085U CN 212314085 U CN212314085 U CN 212314085U CN 202020415271 U CN202020415271 U CN 202020415271U CN 212314085 U CN212314085 U CN 212314085U
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Abstract
The utility model belongs to the technical field of food processing, concretely relates to autosegregation device after glutinous rice crust and tray are frozen, including the conveyer belt, tray turning device, tray separator and fruit powder recovery unit, the tray that is equipped with frozen glutinous rice crust gets into tray turning device through the conveyer belt, truns into the opening face downwards up by the opening face to transport to tray separator through the transmission band, will freeze glutinous rice crust and the thorough separation of tray under the dual function of ultrasonic vibration board and cylinder hammering, freeze glutinous rice crust by large aperture fence department fall into fruit powder recovery unit, get into the packagine machine packing after retrieving unnecessary fruit powder. Adopt the device with original manual separation operation of mechanization, automation replacement, realized the thorough separation of freezing glutinous rice ci product with the tray to realize fruit powder and retrieve and recycle, when guaranteeing product quality, practiced thrift manual work and raw materials cost.
Description
Technical Field
The utility model belongs to the technical field of food processing, concretely relates to autosegregation device after glutinous rice ci and tray are frozen.
Background
In the food processing process, the food is often required to be separated from the container, the incomplete separation is easy to occur in the separation process, and the separation difficulty is larger particularly for the frozen food and the tray. The glutinous rice cake is called as the number one glutinous rice cake, is prepared by processing glutinous rice serving as a main material and other seasonings as auxiliary materials, and is a popular dessert. In the production technology of the glutinous rice cake, the frozen and firm glutinous rice cake product needs to be taken out of a tray manually, and is packaged, so that manual operation cannot realize automation, time and labor are wasted, certain potential safety hazards of food sanitation exist, and the microorganism of the product can exceed the standard. In addition, the redundant fruit powder in the prior art can not be recycled, and meanwhile, the fruit powder in the environment is diffused, so that the occupational health of workers is not facilitated, and the personal safety hidden danger exists.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to solve the above-mentioned problem that exists among the prior art, provide an autosegregation device after glutinous rice ci and tray freeze, adopt full autosegregation technique to freeze glutinous rice ci product and tray automatic, thoroughly separate to realize fruit powder recovery and recycle, adopt the device to guarantee product quality, practiced thrift manual work and material cost simultaneously.
The technical scheme of the utility model is that:
an automatic separation device for frozen glutinous rice cakes and trays comprises a conveyer belt, a tray overturning device, a tray separation device and a fruit powder recovery device, wherein the trays containing the frozen glutinous rice cakes sequentially pass through the tray overturning device and the tray separation device through the conveyer belt; the tray overturning device comprises a control device, the control device is matched with the electric eye for positioning, the conveying and overturning of the tray are ensured to be a beat, the tray filled with the frozen glutinous rice cakes is sequentially changed from an open surface to a lower open surface from an upward open surface, and the tray is conveyed to the tray separating device through a conveying belt; the tray separation device comprises an ultrasonic vibration plate, an air cylinder, a large-aperture fence and an upper surface driving device arranged above the large-aperture fence, the tray with the downward opening face and the frozen glutinous rice cakes are thoroughly separated under the dual action of hammering of the ultrasonic vibration plate and the air cylinder, and the tray continues to move forwards under the action of the upper surface driving device to be recycled; the frozen glutinous rice cakes fall into the fruit powder recovery device from the large-aperture fence, the fruit powder recovery device comprises a small-aperture fence and a push-pull trolley arranged right below the small-aperture fence, and the fruit powder of the frozen glutinous rice cakes falls into a vehicle groove of the push-pull trolley from the small-aperture fence.
Furthermore, the control device adopts a programmable logic controller to drive a servo motor and further drive the conveying belt, the rhythm of the tray overturning device is consistent with that of the conveying belt, and the tray overturning device rotates by 90 degrees every time the conveying belt conveys a tray through electric eye positioning.
Furthermore, a positioning stop block is arranged between the trays filled with the frozen glutinous rice cakes, and the distance between every two trays is fixed.
Furthermore, the distance between the fences of the large-aperture fence is larger than the diameter of the glutinous rice cake and smaller than the minimum length of the tray.
Furthermore, the distance between the fences of the small-aperture fences is smaller than the diameter of the glutinous rice cake.
Furthermore, the small-aperture fence is obliquely arranged, and the glutinous rice cakes are moved to the conveying belt by the small-aperture fence under the action of self gravity and enter the packaging machine for packaging through the conveying belt.
Further, a dust absorption purifier is arranged above the tray separating device, and the upper surface driving device drives the tray to move by utilizing the roller hairbrush.
Furthermore, two cylinders of the tray separating device are arranged in parallel, and the distance between the two cylinders is the length of the tray, so that each tray is hammered twice by the cylinders.
Further, the tray is a recyclable tray.
The utility model has the advantages that:
(1) the utility model adopts the technology of combining ultrasonic vibration and cylinder hammering, the ultrasonic vibration firstly pre-separates the frozen glutinous rice crust from the tray, and then under the action of twice hammering, the frozen glutinous rice crust can be completely separated from the tray; can avoid direct participation of personnel in the operation, and ensure the quality of the glutinous rice cake product.
(2) The fruit powder recovery device is arranged in the device of the utility model, so that the fruit powder falling from the glutinous rice cake can be collected for cyclic utilization, thereby avoiding waste and reducing the cost of raw materials; in addition, the dust absorption purifier is arranged for absorbing dust such as fruit powder in the working environment, and has a good protection effect on the occupational health of workers.
(3) The utility model discloses a device has replaced original manual separation operation with mechanization, automation, has practiced thrift the cost of labor, and labour saving and time saving is obviously higher than the manual efficiency because of machine operating efficiency simultaneously to can improve production efficiency.
Drawings
Fig. 1 is a schematic flow chart provided by an embodiment of the present invention;
fig. 2 is a schematic view of a large-aperture fence according to an embodiment of the present invention;
fig. 3 is a schematic view of a small-aperture fence according to an embodiment of the present invention;
in the upper diagram: 1. a conveyor belt; 2. a tray turning device; 3. a tray separating device; 31. a large-aperture fence; 32. an upper surface drive device; 33. a cylinder; 34. an ultrasonic vibration plate; 4. a fruit powder recovery device; 41. a small aperture fence; 42. the trolley can be pushed and pulled; 5. an electric eye; 6. a dust absorption purifier.
Detailed Description
The technical solution of the present invention will be described in detail and fully with reference to the accompanying drawings, which are incorporated in and constitute a part of this specification. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
For further understanding of the present invention, the present invention will be described in detail with reference to the following examples.
Examples
As shown in fig. 1, an automatic separation device for frozen glutinous rice cakes and trays comprises a conveyer belt 1, a tray turnover device 2, a tray separation device 3 and a fruit powder recovery device 4, wherein the trays containing the frozen glutinous rice cakes sequentially pass through the tray turnover device 2 and the tray separation device 3 through the conveyer belt 1; the tray overturning device 2 comprises a control device which is matched with the electric eye 5 for positioning, ensures that the tray is conveyed and overturned into a beat, sequentially turns the tray filled with the frozen glutinous rice cakes from an open surface to an open surface, and conveys the tray to the tray separating device 3 through a conveying belt; the tray separation device 3 comprises an ultrasonic vibration plate 34, an air cylinder 33, a large-aperture fence 31 and an upper surface driving device 32 arranged above the large-aperture fence 31, the tray with the downward opening and the frozen glutinous rice cakes are thoroughly separated under the dual action of the ultrasonic vibration plate 34 and the air cylinder 33, and the tray continues to move forwards under the action of the upper surface driving device 32 to be recycled; the frozen glutinous rice cakes fall into the fruit powder recovery device 4 from the large-aperture fence 31, the fruit powder recovery device 4 comprises a small-aperture fence 41 and a push-pull trolley 42 arranged right below the small-aperture fence 41, and the frozen glutinous rice cakes fall into the vehicle groove of the push-pull trolley 42 from the small-aperture fence 41 under the vibration action of the air cylinder.
It should be noted that the control device in the tray turnover device 2 adopts a programmable logic controller to drive a servo motor, further drive the conveyor belt 1, and cooperate with the electric eye 5 for positioning, so as to ensure that the tray turnover device 2 and the conveyor belt 1 have the same beat; fix a position by the dog between every tray, its interval is fixed, and 5 location of dog cooperation electric eyes guarantee that a tray of homoenergetic just overturn at every turn, and every 90 degrees of rotating of tray turning device 2 is a beat promptly, and every 90 degrees of rotating of tray turning device 2 then the distance of a tray of conveying of conveyer belt 1.
As shown in fig. 2, the distance between the large-aperture fences 31 is greater than the diameter of the sticky rice, so that the frozen sticky rice can fall down directly after being completely separated from the tray, but is smaller than the minimum length of the tray, so that the tray can continue to move forward for recycling.
As shown in fig. 3, the distance between the small-aperture fences 41 is smaller than the diameter of the glutinous rice cake, so that the frozen glutinous rice cake can move on the upper surface of the small-aperture fences 41 and cannot fall down; furthermore, the small-aperture fence 41 is obliquely arranged, and the glutinous rice cakes are moved to the subsequent conveyer belt 1 by the small-aperture fence 41 under the action of self gravity and enter the packaging machine for packaging through the conveyer belt 1.
Further, a dust absorption purifier 6 is arranged above the tray separating device 3, and the upper surface driving device 32 drives the tray to move by using a roller brush. The upper surface driving device 32 adopted at the large-aperture barrier utilizes the roller brush to drive the tray to move, so that the continuous operation of the tray is realized; the dust generated in the hammering process of the cylinder 33 is absorbed and processed by the dust absorption purifier 6 above the cylinder, so that the dust is prevented from dispersing.
Further, tray separator 3 includes two cylinders 33, and two cylinders 33 set up side by side, and the interval of two cylinders 33 is the length of tray to guarantee that every tray can all be hammered twice by cylinder 33.
The utility model provides an autosegregation device's after glutinous rice ci and tray freeze theory of operation as follows:
the method comprises the following steps that glutinous rice cakes made from a glutinous rice cake former are contained by using a recyclable tray, the tray filled with the glutinous rice cakes enters a freezing tunnel to be frozen, the tray is connected to a conveying belt 1 from an outlet of the tunnel after freezing is finished, enters a tray overturning device 2 through the conveying belt 1, is overturned from an opening face to a lower opening face under the action of the tray overturning device 2, then enters a tray separating device 3, the tray with the lower opening face firstly passes through an ultrasonic vibration plate 34 and then is hammered twice through an air cylinder 33, so that the frozen glutinous rice cakes are completely separated from the tray, and the separated and fallen frozen glutinous rice cakes fall into a fruit powder recovery device 4 from a large-aperture fence 31 and enter a subsequent conveying belt 1 along a small-aperture fence 41 which is obliquely arranged; in the process, redundant fruit powder on the frozen glutinous rice cakes falls into the vehicle groove of the push-pull trolley 42 in a row for recycling under the vibration action of the air cylinder, and the frozen glutinous rice cakes enter the packaging machine for packaging through the conveying belt 1.
The above description is only for the preferred embodiment of the present invention and should not be construed as limiting the present invention, and any modifications, equivalent replacements, modifications, etc. made within the scope of the present invention should be included in the protection scope of the present invention.
Claims (9)
1. An automatic separation device for frozen glutinous rice cakes and trays is characterized by comprising a conveyer belt, a tray overturning device, a tray separation device and a fruit powder recovery device, wherein the trays containing the frozen glutinous rice cakes sequentially pass through the tray overturning device and the tray separation device through the conveyer belt; the tray overturning device comprises a control device, the control device is matched with the electric eye for positioning, the conveying and overturning of the tray are ensured to be a beat, the tray filled with the frozen glutinous rice cakes is sequentially changed from an open surface to a lower open surface from an upward open surface, and the tray is conveyed to the tray separating device through a conveying belt; the tray separation device comprises an ultrasonic vibration plate, an air cylinder, a large-aperture fence and an upper surface driving device arranged above the large-aperture fence, the tray with the downward opening face and the frozen glutinous rice cakes are thoroughly separated under the dual action of hammering of the ultrasonic vibration plate and the air cylinder, and the tray continues to move forwards under the action of the upper surface driving device to be recycled; the frozen glutinous rice cakes fall into the fruit powder recovery device from the large-aperture fence, the fruit powder recovery device comprises a small-aperture fence and a push-pull trolley arranged right below the small-aperture fence, and the fruit powder of the frozen glutinous rice cakes falls into a vehicle groove of the push-pull trolley from the small-aperture fence.
2. The apparatus of claim 1, wherein the control unit uses a programmable logic controller to drive a servo motor and further a conveyor belt, so as to ensure that the tray turnover device is in accordance with the rhythm of the conveyor belt, and the tray turnover device is positioned by an electric eye to convey a tray for every 90 degrees of rotation of the conveyor belt.
3. The apparatus of claim 1, wherein a positioning block is provided between the frozen glutinous rice cake trays, and the distance between each tray is fixed.
4. The apparatus of claim 1, wherein the large-diameter fence has a distance between the fences greater than the diameter of the wafer and less than the minimum length of the tray.
5. The apparatus of claim 1, wherein the small-aperture barrier has a barrier spacing smaller than the diameter of the wafer.
6. The apparatus of claim 1, wherein the small-diameter fence is inclined, and the glutinous rice cake moves from the small-diameter fence to the conveyer belt under its own weight and enters the packing machine through the conveyer belt for packing.
7. The apparatus of claim 1, wherein a dust absorption cleaner is disposed above the tray separator, and the upper surface driving unit moves the tray using a roller brush.
8. The device for automatically separating a sticky rice from a frozen tray as claimed in claim 1, wherein two air cylinders are arranged in parallel in the tray separating device, and the distance between the two air cylinders is the length of the tray, so as to ensure that each tray is hammered twice by the air cylinders.
9. The device of claim 1, wherein the tray is a recyclable tray.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020415271.4U CN212314085U (en) | 2020-03-27 | 2020-03-27 | Automatic separation device for frozen glutinous rice cakes and tray |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020415271.4U CN212314085U (en) | 2020-03-27 | 2020-03-27 | Automatic separation device for frozen glutinous rice cakes and tray |
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| CN212314085U true CN212314085U (en) | 2021-01-08 |
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| CN202020415271.4U Active CN212314085U (en) | 2020-03-27 | 2020-03-27 | Automatic separation device for frozen glutinous rice cakes and tray |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111361813A (en) * | 2020-03-27 | 2020-07-03 | 青岛鼎喜冷食有限公司 | Automatic separation device and method for frozen glutinous rice cakes and trays |
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2020
- 2020-03-27 CN CN202020415271.4U patent/CN212314085U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111361813A (en) * | 2020-03-27 | 2020-07-03 | 青岛鼎喜冷食有限公司 | Automatic separation device and method for frozen glutinous rice cakes and trays |
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