CN212311382U - Rotating disc type part assembling device - Google Patents
Rotating disc type part assembling device Download PDFInfo
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- CN212311382U CN212311382U CN202020761456.0U CN202020761456U CN212311382U CN 212311382 U CN212311382 U CN 212311382U CN 202020761456 U CN202020761456 U CN 202020761456U CN 212311382 U CN212311382 U CN 212311382U
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- rotating disc
- clamping jaw
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Abstract
The utility model discloses a turntable type part assembling device, which comprises a turntable and a flange splitter, wherein the flange splitter is arranged below the turntable and drives the turntable to rotate, and the device also comprises a transplanting cylinder arranged at the central position of the turntable, the transplanting cylinder is horizontally arranged, the output end of the transplanting cylinder is fixed with two servo electric cylinders through an electric cylinder fixing plate, the output end of one servo electric cylinder is provided with a female part suction nozzle, and the output end of the other servo electric cylinder is provided with a male part clamping jaw; the periphery of the turntable is uniformly provided with four stations, each station is respectively composed of a female part placing jig and a male part placing jig, and the female part placing jig and the male part placing jig are respectively matched with the female part suction nozzle and the male part clamping jaw for use; the device also comprises a male part direction exchanging mechanism and a female part assembling mechanism, wherein the male part direction exchanging mechanism is arranged at a second station of the turntable and is not connected with the turntable; female part assembly devices sets up in the third station department of carousel, and with the carousel disconnection.
Description
Technical Field
The utility model relates to a part assembly device, in particular to carousel formula part assembly device.
Background
Two small parts are often assembled during component or final assembly. Often will occupy very much time in the assembly line, this also leads to the assembly line flow not unblocked, influences takt time and work efficiency, therefore, this patent is urgent to propose a device that can improve operative employee's efficiency.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a carousel formula part assembly device, its ability automatic execution little part assembly, then in establishing ties to the assembly line, fine improvement operative employee's efficiency.
In order to achieve the purpose, the utility model adopts the technical scheme that the rotary disc type part assembling device comprises a rotary disc and a flange splitter, wherein the flange splitter is arranged below the rotary disc and drives the rotary disc to rotate, the rotary disc type part assembling device also comprises a transplanting cylinder arranged on the central position of the rotary disc, the transplanting cylinder is horizontally arranged, the output end of the transplanting cylinder is fixed with two servo electric cylinders through an electric cylinder fixing plate, the output end of one servo electric cylinder is provided with a female part suction nozzle, and the output end of the other servo electric cylinder is provided with a male part clamping jaw; the periphery of the turntable is uniformly provided with four stations, each station is respectively composed of a female part placing jig and a male part placing jig, and the female part placing jig and the male part placing jig are respectively matched with the female part suction nozzle and the male part clamping jaw for use; the device also comprises a male part direction exchanging mechanism and a female part assembling mechanism, wherein the male part direction exchanging mechanism is arranged at a second station of the turntable and is not connected with the turntable; female part assembly devices sets up in the third station department of carousel, and with the carousel disconnection.
Preferably, public part direction exchange mechanism includes clamping jaw cylinder, revolving cylinder and slip table cylinder, the slip table cylinder is vertical to be fixed on the tilting mechanism riser, the revolving cylinder level sets up the output at the slip table cylinder, the clamping jaw cylinder sets up revolving cylinder's rotation end.
Preferably, female part assembly devices includes female part assembly transplanting cylinder and female part lift cylinder, female part lift cylinder passes through the cylinder fixed plate to be fixed on female part assembly transplanting cylinder's slide, female part lift cylinder's expansion end is provided with female part suction nozzle through the connecting plate.
As preferred, the other female part positioning mechanism that still is provided with of female part assembly devices, female part positioning mechanism includes assembly positioning board, moving cylinder and clamping jaw, moving cylinder horizontal fixation is on assembly positioning board, the clamping jaw passes through the clamping jaw fixing base to be fixed on moving cylinder, the symmetry is gone up to the clamping jaw installs two locating pieces, set up the profile groove that suits with female part and male part appearance in the locating piece, female part is embraced to the setting in profile groove can be fine, prevents that female part from dropping.
Preferably, the interior of the clamping jaw cylinder is matched with the shape of the male part so as to be used for stably clamping the male part and preventing the male part from falling.
Preferably, the male part has a mounting face which is mounted with the female part when mounted.
Preferably, the transplanting cylinder is fixed on the central position of the rotary table through a guide shaft, one end of the guide shaft is fixed on a step connecting block on the rotary table through a clamping jaw base plate, the other end of the guide shaft is provided with the transplanting cylinder through a transplanting cylinder mounting plate, and the output end of the transplanting cylinder is connected with an electric cylinder fixing plate through a push plate support.
Preferably, each station is provided with a photoelectric sensor, and the photoelectric sensors are mainly used for sensing whether the parts are in place or not.
The utility model has the advantages that: this patent is in order to can effectual solution two and above problem that the part packaging efficiency is low, has specially proposed this scheme. This scheme includes that public female part snatchs mechanism, public female part and places mechanism, public part direction change mechanism and female part assembly devices, sets up four stations altogether, and first station is used for the material loading, the second station is used for public part switching-over, the third station is used for assembling female part, and the fourth station is used for the unloading, realizes the high-efficient switching-over of four stations through the flange decollator. This patent production system integrates, and the automation mechanized operation is accurate steady, and the operation error rate is low and high-efficient, has saved the cost of labor greatly, has improved workman's work efficiency.
Drawings
In order to more clearly illustrate the technical solution of the present invention, the drawings used in the description of the embodiment or the prior art will be briefly described below.
Fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of the present invention;
FIG. 3 is a schematic structural view of a female part assembling mechanism;
FIG. 4 is a schematic structural view of a female part assembling mechanism;
FIG. 5 is a schematic structural view of a female part assembling and positioning mechanism;
FIG. 6 is a schematic structural view of a male component direction-changing mechanism;
in the figure: 1. a turntable, 2 a flange splitter, 3 a transplanting cylinder, 4 an electric cylinder fixing plate, 5 a servo electric cylinder, 6 a female part suction nozzle, 7 a male part clamping jaw, 8 a female part placing jig, 9 a male part placing jig, 10 a male part direction changing mechanism, 10-1 a clamping jaw cylinder, 10-2 a rotating cylinder, 10-3 a sliding table cylinder, 10-4 a turnover mechanism vertical plate, 11 a female part assembling mechanism, 11-1 a female part assembling and transplanting cylinder, 11-2 a female part lifting cylinder, 11-3 an air cylinder fixing plate, 11-4 a sliding seat, 11-5 a connecting plate, 12 a female part assembling and positioning mechanism, 12-1 an assembling and positioning plate, 12-2 a moving cylinder, 12-3 clamping jaws, 12-4 clamping jaw fixing seats and 12-5 positioning blocks, 12-6 of an imitated groove, 13 of a female part, 14 of a male part, 14-1 of an assembly surface, 15 of a guide shaft, 16 of a clamping jaw base plate, 17 of a step connecting block, 18 of a transplanting cylinder mounting plate, 19 of a push plate support and 20 of a photoelectric sensor.
Detailed Description
In order to make those skilled in the art better understand the technical solutions in the present application, the technical solutions in the present application will be clearly and completely described below with reference to the embodiments.
In this patent, this part assembly device is provided with four stations, and first station is the material loading station, and the second station is public part direction change station, and the third station is female part assembly station, and the fourth station is the part unloading station of having assembled, and the carousel of this patent carries out the rotation of four stations through the flange decollator. The whole device has high automation degree, and greatly improves the operation accuracy and the operation efficiency of workers.
In this patent, snatch the part from last station with female part suction nozzle 6 and male part clamping jaw 7 and put as first station in corresponding tool, carousel 1 anticlockwise rotation.
As shown in fig. 1-6, the utility model discloses a carousel formula part assembly device, including carousel 1 and flange decollator 2, flange decollator 2 sets up in carousel 1 below to drive carousel 1 to rotate, still includes to set up transplants cylinder 3 on carousel 1 central point, transplant cylinder 3 horizontal setting, its output is fixed with two servo electric jar 5 through electric jar fixed plate 4, and the output of one of them servo electric jar 5 is provided with female part suction nozzle 6, and the output of another servo electric jar 5 is provided with male part clamping jaw 7; four stations are uniformly arranged on the periphery of the turntable 1, each station is respectively composed of a female part placing jig 8 and a male part placing jig 9, and the female part placing jig 8 and the male part placing jig 9 are respectively matched with the female part suction nozzle 6 and the male part clamping jaw 7 for use; the device also comprises a male part direction exchanging mechanism 10 and a female part assembling mechanism 11, wherein the male part direction exchanging mechanism 10 is arranged at a second station of the turntable 1 and is not connected with the turntable 1; the female part assembling mechanism 11 is arranged at the third station of the rotary table 1 and is not connected with the rotary table 1.
The male part direction exchanging mechanism 10 comprises a clamping jaw cylinder 10-1, a rotating cylinder 10-2 and a sliding table cylinder 10-3, the sliding table cylinder 10-3 is vertically fixed on a turnover mechanism vertical plate 10-4, the rotating cylinder 10-2 is horizontally arranged at the output end of the sliding table cylinder 10-3, and the clamping jaw cylinder 10-1 is arranged at the rotating end of the rotating cylinder 10-2.
The female part assembling mechanism 11 comprises a female part assembling and transplanting cylinder 11-1 and a female part lifting cylinder 11-2, the female part lifting cylinder 11-2 is fixed on a sliding seat 11-4 of the female part assembling and transplanting cylinder 11-1 through a cylinder fixing plate 11-3, and a female part suction nozzle 6 is arranged at the movable end of the female part lifting cylinder 11-2 through a connecting plate 11-5.
The female part assembling mechanism 11 is further provided with a female part assembling and positioning mechanism 12, the female part assembling and positioning mechanism 12 comprises an assembling and positioning plate 12-1, a moving cylinder 12-2 and a clamping jaw 12-3, the moving cylinder 12-2 is horizontally fixed on the assembling and positioning plate 12-1, the clamping jaw 12-3 is fixed on the moving cylinder 12-2 through a clamping jaw fixing seat 12-4, two positioning blocks 12-5 are symmetrically arranged on the clamping jaw 12-3, an imitated groove 12-6 matched with the shapes of the female part 13 and the male part 14 is formed in each positioning block 12-5, and the female part can be well embraced by the imitated groove 12-6 to prevent the female part from falling.
The interior of the clamping jaw cylinder 10-1 is matched with the shape of the male part so as to be used for stably clamping the male part and preventing the male part from falling.
The male part 14 has a mounting face 14-1, which mounting face 14-1 is to be mounted with the female part 13 when mounting is to be performed.
A photoelectric sensor 20 is arranged on each station, and the main function of the arrangement of the photoelectric sensors is to sense whether parts are in place.
This patent is in order to can effectual solution two and above problem that the part packaging efficiency is low, has specially proposed this scheme. This scheme includes that public female part snatchs mechanism, public female part and places mechanism, public part direction change mechanism and female part assembly devices, sets up four stations altogether, and first station is used for the material loading, the second station is used for public part switching-over, the third station is used for assembling female part, and the fourth station is used for the unloading, realizes the high-efficient switching-over of four stations through the flange decollator. This patent production system integrates, and the automation mechanized operation is accurate steady, and the operation error rate is low and high-efficient, has saved the cost of labor greatly, has improved workman's work efficiency.
The working process is as follows:
at a first station:
(1) the transplanting cylinder 3 drives the servo electric cylinder 5 to clamp the male and female parts 13 and 14 from the previous station.
(2) The female part suction nozzle 6 and the male part clamping jaw 7 correspondingly move the male and female parts 13 and 14 to the female part placing jig 8 and the male part placing jig 9;
(3) carousel 1 links to each other with flange divider 2, and motor drive flange divider 2 anticlockwise rotation to drive the carousel and rotate four stations, put public female part 13 and 14 back at first station, flange divider 2 drives carousel 1 and turns to the second station.
At a second station:
(1) when the turntable 1 rotates to a second station, the turntable reaches the position of the male part direction exchange mechanism 10;
(2) when the male part 14 rotates to the position below the clamping jaw cylinder 10-1, the sliding table cylinder 10-3 moves downwards, the clamping jaw cylinder 10-1 clamps the male part 14, then moves upwards along with the sliding table cylinder 10-3, and the rotating cylinder 10-2 rotates after the top end, so that the clamping jaw cylinder 10-1 is driven to rotate 180 degrees;
(3) thereby realizing the reversal of the male part 14, wherein the assembly surface 14-1 of the male part is reversed from the lower to the upper.
At a third station:
(1) after the male part 14 finishes reversing, the rotary table 1 continues to rotate to a third station anticlockwise;
(2) the female part assembling mechanism 11 starts to work, and the female part assembling and transplanting cylinder 11-1 drives the female part suction nozzle 6 to move the female part 13 from the position of the female part placing jig 8 to the position above the position of the male part 14 and move downwards;
(3) when the set height is reached, the female part assembling and positioning mechanism 12 extends forwards, the clamping jaw 12-3 enables the two positioning blocks 12-5 to contract, and meanwhile, the female part 13 and the male part 14 are embraced to form a cylinder for positioning and complete the positioning of the male part and the female part;
(4) at the moment, the female part suction nozzle 6 is loosened, the female part 13 falls onto the assembling surface 14-1 of the male part 14 along the contour groove 12-6 of the positioning block, and the assembly of the male part and the female part is completed;
(5) after the assembly is finished, the two positioning blocks 12-5 are opened and retracted;
(6) at the moment, the 1-turn disc rotates anticlockwise to a blanking area of a fourth station, and the assembled components are automatically taken away.
The described embodiments are only some, but not all embodiments of the invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Claims (8)
1. The rotating disc type part assembling device comprises a rotating disc (1) and a flange divider (2), wherein the flange divider (2) is arranged below the rotating disc (1) and drives the rotating disc (1) to rotate, and the rotating disc type part assembling device is characterized by further comprising a transplanting air cylinder (3) arranged at the center of the rotating disc (1), the transplanting air cylinder (3) is horizontally arranged, two servo electric cylinders (5) are fixed at the output end of the transplanting air cylinder through an electric cylinder fixing plate (4), a female part suction nozzle (6) is arranged at the output end of one servo electric cylinder (5), and a male part clamping jaw (7) is arranged at the output end of the other servo electric cylinder (5); four stations are uniformly arranged on the periphery of the turntable (1), each station is composed of a female part placing jig (8) and a male part placing jig (9), and the female part placing jig (8) and the male part placing jig (9) are matched with the female part suction nozzle (6) and the male part clamping jaw (7) respectively for use; the device is characterized by further comprising a male part direction exchanging mechanism (10) and a female part assembling mechanism (11), wherein the male part direction exchanging mechanism (10) is arranged at a second station of the turntable (1) and is not connected with the turntable (1); female part assembly devices (11) set up in the third station department of carousel (1), and with carousel (1) not connect.
2. The rotating disc type part assembling device according to claim 1, wherein the male part direction exchanging mechanism (10) comprises a clamping jaw cylinder (10-1), a rotating cylinder (10-2) and a sliding table cylinder (10-3), the sliding table cylinder (10-3) is vertically fixed on a vertical plate (10-4) of the overturning mechanism, the rotating cylinder (10-2) is horizontally arranged at the output end of the sliding table cylinder (10-3), and the clamping jaw cylinder (10-1) is provided with a rotating end of the rotating cylinder (10-2).
3. The rotating disc type part assembling device according to claim 1 or 2, wherein the female part assembling mechanism (11) comprises a female part assembling and transplanting cylinder (11-1) and a female part lifting cylinder (11-2), the female part lifting cylinder (11-2) is fixed on a sliding seat (11-4) of the female part assembling and transplanting cylinder (11-1) through a cylinder fixing plate (11-3), and a female part suction nozzle (6) is arranged at the movable end of the female part lifting cylinder (11-2) through a connecting plate (11-5).
4. The rotating disc type part assembling device according to claim 3, wherein a female part assembling and positioning mechanism (12) is further arranged beside the female part assembling mechanism (11), the female part assembling and positioning mechanism (12) comprises an assembling and positioning plate (12-1), a moving cylinder (12-2) and a clamping jaw (12-3), the moving cylinder (12-2) is horizontally fixed on the assembly positioning plate (12-1), the clamping jaw (12-3) is fixed on the moving cylinder (12-2) through a clamping jaw fixing seat (12-4), two positioning blocks (12-5) are symmetrically arranged on the clamping jaw (12-3), and profile grooves (12-6) which are matched with the shapes of the female part (13) and the male part (14) are formed in the positioning blocks (12-5).
5. The rotating disc parts assembly device according to claim 2, characterized in that the jaw interior of the jaw cylinder (10-1) is adapted to the male part (14) profile.
6. The rotating disc parts assembly device according to claim 5, characterized in that the male part (14) has a fitting face (14-1).
7. The rotating disc type part assembling device according to claim 1, wherein the transplanting cylinder (3) is fixed on the center position of the rotating disc (1) through a guide shaft (15), one end of the guide shaft (15) is fixed on a step connecting block (17) on the rotating disc (1) through a clamping jaw base plate (16), the transplanting cylinder (3) is installed at the other end of the guide shaft through a transplanting cylinder installing plate (18), and the output end of the transplanting cylinder (3) is connected with an electric cylinder fixing plate (4) through a push plate bracket (19).
8. The rotating disk parts assembly apparatus according to claim 1, wherein a photoelectric sensor (20) is provided at each station.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202020761456.0U CN212311382U (en) | 2020-05-08 | 2020-05-08 | Rotating disc type part assembling device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202020761456.0U CN212311382U (en) | 2020-05-08 | 2020-05-08 | Rotating disc type part assembling device |
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CN212311382U true CN212311382U (en) | 2021-01-08 |
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CN202020761456.0U Active CN212311382U (en) | 2020-05-08 | 2020-05-08 | Rotating disc type part assembling device |
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2020
- 2020-05-08 CN CN202020761456.0U patent/CN212311382U/en active Active
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