CN212303207U

CN212303207U - Polyurethane enameled wire coating device

Info

Publication number: CN212303207U
Application number: CN202021263933.7U
Authority: CN
Inventors: 郑小锋
Original assignee: Ruian Zhongde Electrician Equipment Co ltd
Current assignee: Ruian Zhongde Electrician Equipment Co ltd
Priority date: 2020-07-01
Filing date: 2020-07-01
Publication date: 2021-01-05
Anticipated expiration: 2030-07-01

Abstract

The utility model discloses a device is scribbled to polygamy enameled wire, including scribbling dye box and dye box, the dye box is fixed in on scribbling the dye box, be equipped with first transmission case, second transmission case and dyestuff import on the dye box, be equipped with first transmission pump and second transmission pump in first transmission case and the second transmission case respectively, be equipped with the through-hole on the both sides box of dye box, dye box top is equipped with the inlet pipe, dye box bottom is equipped with the sealed cowling, the sealed cowling communicates with straining a section of thick bamboo is sealed. This spray-painting device adopts the plate rail, and when the copper line was through the plate rail, a plurality of shower nozzles on the plate rail can carry out different positions to the copper line and spray, reached the purpose of even spraying, had effectively solved the limitation problem that traditional single mode of spouting sprayed and the loaded down with trivial details problem of flow, through recovery plant's design, the effectual realization is recycled the recovery of dyestuff, has avoided the waste of resource, has also avoided the pollution of environment simultaneously, has realized the maximize utilization of resource.

Description

Polyurethane enameled wire coating device

Technical Field

The utility model relates to an enameled wire spraying equipment technical field specifically is a device is scribbled to polyurethane enameled wire.

Background

The enameled wire is a metal wire which is used for winding an electromagnetic coil and takes insulating paint as an insulating coating, and is also called an electromagnetic wire. The winding wire is a main variety of winding wires and comprises a conductor and an insulating layer, and a bare wire is annealed and softened and then is subjected to painting and baking for multiple times. However, it is not easy to produce a product which meets both the standard requirements and the customer requirements, and it is influenced by the quality of raw materials, process parameters, production equipment, environment and other factors, so that the quality characteristics of various enameled wires are different, but the enameled wires have four properties of mechanical properties, chemical properties, electrical properties and thermal properties.

In the enameled wire course of working, when carrying out the spray-painting to the copper line, adopt the mode of singly spouting to carry out the spray-painting to the copper wire, the in-process of spray-painting needs to carry out position control to the copper wire to reach the effect of even spraying, the flow is comparatively loaded down with trivial details, the time cost is more, the efficiency of spraying has been influenced, the current spraying equipment goes up mostly to have the dyestuff to purify recovery plant simultaneously, to dumped dyestuff direct treatment, this mode causes environmental pollution and the extravagant condition of resource easily.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

To prior art not enough, the utility model provides a gather ammonia enameled wire and scribble device has solved 1 when the mode of singly spouting carries out the spray-painting to the copper wire, need carry out position control to the copper wire to reach the effect of even spraying, the flow is comparatively loaded down with trivial details, and the time cost is more, has influenced the efficiency of spraying. 2. Meanwhile, most of the existing spraying equipment is not provided with dye purification and recovery equipment, so that the environmental pollution and the resource waste are easily caused.

(II) technical scheme

In order to achieve the above purpose, the utility model discloses a following technical scheme realizes: a polyurethane enameled wire coating device comprises a coating and dyeing box and a dye box, wherein the dye box is fixed on the coating and dyeing box, the dye box is provided with a first transmission box, a second transmission box and a dye inlet, a first transmission pump and a second transmission pump are respectively arranged in the first transmission box and the second transmission box, through holes are arranged on box bodies on two sides of the dye box, the top of the dye box is provided with a feeding pipe, the bottom of the dye box is provided with a sealing cover, the sealing cover is in sealed communication with a filter cylinder, the filter cylinder is in sealed communication with the dye collecting box, the dye collecting box is in sealed communication with a connecting port at one end of the second transmission pump through a transmission pipe, a connecting port at the other end of the second transmission pump is in sealed communication with the inside of the dye box, one end of the first transmission pump is in sealed communication with the feeding pipe, the other end of the first transmission pump is in sealed communication, the tray frame is provided with a spray head and a leak hole, one end of the flow distribution plate is communicated with the feeding pipe in a sealing way, and the other end of the flow distribution plate is connected with the spray head in a sealing way through a liquid pipe.

Preferably, the bottom of the painting and dyeing box is provided with a separation net, the separation net is in sealing connection with a sealing cover, the sealing cover is a conical cover body, and an anti-corrosion coating layer is arranged on the separation net.

Preferably, the spray heads and the leakage holes are uniformly distributed on the plate frame, four ends of the plate frame are provided with fixing frames, and the plate frame is fixed with the inner wall of the coating and dyeing box through the fixing frames.

Preferably, the disc body of the shunting disc is provided with shunting holes, the shunting holes are the same as the nozzles in number, and the shunting holes are respectively connected with the nozzles in a sealing manner through liquid pipes.

Preferably, a filter screen and a filter element are arranged in the filter cylinder, threaded connection seats are arranged at cylinder openings at two ends of the filter cylinder, and rubber sealing rings are arranged on the threaded connection seats.

Preferably, the dye collecting box is provided with a dye discharge port, the dye discharge port and the transmission pipe are both provided with control valves, and the control valves are electronic valves.

(III) advantageous effects

The utility model provides a device is scribbled to polygamy enameled wire. The method has the following beneficial effects:

1. this scribble equipment of dyeing can run through the copper line and scribble the dye vat in, realizes the driven type spray-painting of copper line through transmission equipment, and the spray-painting device adopts the plate rail, and when the copper line was through the plate rail, a plurality of shower nozzles on the plate rail can carry out different positions to the copper line and spray, reach the purpose of even spraying, have effectively solved the limitation problem and the loaded down with trivial details problem of flow that the mode that traditional list spouted sprayed.

2. Be equipped with the small opening on the plate rail, can flow into to scribbling the net department that separates of dyeing bottom of the case portion through the small opening to the dyestuff after spraying, introduce the dyestuff to straining a section of thick bamboo through the sealed cowling, realize filtering and purifying, collect by the dyestuff collecting box is unified at last, to the dyestuff after collecting, accessible second transmission pump transmits the dyestuff in with the dyestuff collecting box to the dyestuff incasement, the transmission of rethread first transmission pump is to shower nozzle department, spout the dyeing to the copper line, this mode is effectual has realized recycling of dyestuff, the waste of resource has been avoided, the pollution of environment has also been avoided simultaneously, the maximize utilization of resource has been realized.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of the structure of the painting and dyeing box of the present invention;

FIG. 3 is a schematic view of the structure of the dye box of the present invention;

fig. 4 is the schematic structural view of the diverter tray of the present invention.

In the figure, a coating box-1, a dye box-2, a first transmission box-3, a second transmission box-4, a sealing cover-5, a filter cartridge-6, a dye collecting box-7, a transmission pipe-8, a dye inlet-9, a through hole-10, a feeding pipe-11, a plate frame-12, a spray head-13, a leakage hole-14, a first transmission pump-15, a second transmission pump-16 and a splitter plate-17.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-4, an embodiment of the present invention provides a technical solution: a polyurethane enameled wire coating device comprises a coating and dyeing box 1 and a dye box 2, wherein the dye box 2 is fixed on the coating and dyeing box 1, a first transmission box 3, a second transmission box 4 and a dye inlet 9 are arranged on the dye box 2, a first transmission pump 15 and a second transmission pump 16 are respectively arranged in the first transmission box 3 and the second transmission box 4, through holes 10 are arranged on two side box bodies of the coating and dyeing box 1, a feed pipe 11 is arranged at the top of the coating and dyeing box 1, a sealing cover 5 is arranged at the bottom of the coating and dyeing box 1, the sealing cover 5 is in sealed communication with a filter cylinder 6, the filter cylinder 6 is in sealed communication with a dye collection box 7, the dye collection box 7 is in sealed communication with one end of the second transmission pump 16 through a transmission pipe 8, a connector at the other end of the second transmission pump 16 is communicated with the inside of the dye box 2, one end of the first transmission pump 15 is in sealed communication with the feed pipe 11, the other end of the dye box is communicated with the inside of the dye box 2, a distribution plate 17 and a plate frame 12 are arranged inside the dye box 1, a spray head 13 and a leakage hole 14 are arranged on the plate frame 12, one end of the distribution plate 17 is communicated with the feed pipe 11 in a sealing mode, and the other end of the distribution plate is connected with the spray head 13 in a sealing mode through a liquid pipe.

The bottom of the painting and dyeing box 1 is provided with a separation net, the separation net is hermetically connected with a sealing cover 5, the sealing cover 5 is a conical cover body, and an anti-corrosion coating layer is arranged on the separation net. The separation net can separate large particles contained in the liquid and is convenient for draining the dye after spray dyeing.

The spray heads 13 and the leakage holes 14 are uniformly distributed on the tray frame 12, four ends of the tray frame 12 are provided with fixing frames, and the tray frame 12 is fixed with the inner wall of the painting and dyeing box 1 through the fixing frames. Spray-painting of a plurality of angles of the enameled wire can be realized through a plurality of spray heads, the comprehensiveness of spray-painting is ensured, and dye circulation is facilitated through the leakage holes.

The tray body of the distribution tray 17 is provided with distribution holes, the number of the distribution holes is the same as that of the spray heads 13, and the distribution holes are respectively connected with the spray heads 13 in a sealing manner through liquid pipes. The flow distribution disc can distribute the dye, so that dye can be transmitted to the spray heads at different positions.

The filter cartridge is characterized in that a filter screen and a filter element are arranged in the filter cartridge 6, the positions of the cartridge openings at the two ends of the filter cartridge 6 are provided with threaded connection seats, and rubber sealing rings are arranged on the threaded connection seats. The filter cartridge can filter the dye, remove impurities contained in the dye and achieve the aim of purification.

The dye collecting box 7 is provided with a dye discharge port, the dye discharge port and the transmission pipe 8 are both provided with control valves, and the control valves are electronic valves. After the coating and dyeing receiving, redundant dye can be uniformly discharged from the dye collecting box through the dye discharge port, and the electronic valve can control the circulation of the dye.

The working principle is as follows: firstly, two ends of a copper wire respectively penetrate through the painting and dyeing box 1, and the copper wire is ensured to penetrate through a tray frame 12 in the painting and dyeing box 1, injecting a proper amount of dye into the dye box 2 through a dye inlet 9 on the dye box 2, starting a first transmission pump 15 in a first transmission box 3, transmitting the dye onto a distribution plate 17 by the first transmission pump 15, respectively transmitting the distribution plate 17 to a spray head 13 on a plate frame 12 through a liquid pipe, spraying the copper wire passing through by the spray head 13 at multiple angles, enabling the sprayed dye to flow into a sealing cover 5 through a separation net, the dye is introduced into the filter cylinder 6 through the sealing cover 5, the filtered dye can enter the dye collecting box 7 to be collected uniformly, the second transmission pump 16 in the second transmission box 4 is started at the moment, the dye is transmitted to the dye box 2 through the second transmission pump 16, and then the dye is sprayed and dyed through the first transmission pump 16, so that the resource recycling is realized.

The utility model discloses a dye box 1, dye box 2, first transmission case 3, second transmission case 4, sealed cowling 5, strain a section of thick bamboo 6, dye collecting box 7, transmission pipe 8, dyestuff import 9, through-hole 10, inlet pipe 11, plate rail 12, shower nozzle 13, small opening 14, first transmission pump 15, second transmission pump 16, flow distribution disc 17, the part is the general standard component or the part that technical staff in the field knows, its structure and principle all are this technical staff all can learn or learn through conventional experimental approach, the utility model provides a problem 1 when the mode of singly spouting spouts the copper wire, need carry out position control to the copper wire to reach the effect of even spraying, the flow is comparatively loaded down with trivial details, and the time cost is more, has influenced the efficiency of spraying. 2. Meanwhile, most of the prior spraying equipment is not provided with dye purifying and recycling equipment, which is easy to cause environmental pollution and resource waste, the coating and dyeing equipment of the utility model can lead copper wires to penetrate through the coating and dyeing box, realizes the transmission type spray dyeing of the copper wires through transmission equipment, the spray dyeing device adopts a disk rack, when the copper wires pass through the disk rack, a plurality of spray heads on the disk rack can spray the copper wires at different positions, thereby achieving the purpose of uniform spraying, effectively solving the limitation problem of the traditional single-spraying mode and the problem of complex flow, the disk rack is provided with leak holes, the sprayed dye can flow into a separation net at the bottom of the coating and dyeing box through the leak holes, the dye is introduced into a filter cylinder through a sealing cover, the filtration and purification are realized, and finally the dye collecting box is collected in a unified way, and the dye in the dye collecting box can be transmitted into the dye box through a second transmission pump, and then the copper wire is sprayed and dyed by being transmitted to the spray head through the first transmission pump, so that the dye is effectively recycled, the resource waste is avoided, the environmental pollution is also avoided, and the resource is maximally utilized.

The basic principles and the main features of the invention and the advantages of the invention have been shown and described above, it will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, but that the invention may be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims

1. The utility model provides a device is scribbled to polygamy enameled wire, is including scribbling dye box (1) and dyestuff case (2), its characterized in that: the dyeing box (2) is fixed on the dyeing box (1), a first transmission box (3), a second transmission box (4) and a dye inlet (9) are arranged on the dyeing box (2), a first transmission pump (15) and a second transmission pump (16) are respectively arranged in the first transmission box (3) and the second transmission box (4), through holes (10) are formed in box bodies on two sides of the dyeing box (1), a feeding pipe (11) is arranged at the top of the dyeing box (1), a sealing cover (5) is arranged at the bottom of the dyeing box (1), the sealing cover (5) is in sealing communication with a filter cylinder (6), the filter cylinder (6) is in sealing communication with a dye collecting box (7), the dye collecting box (7) is in sealing communication with one end connecting port of the second transmission pump (16) through a transmission pipe (8), and the other end connecting port of the second transmission pump (16) is in communication with the inside of the dyeing box (2), the dye box is characterized in that one end connecting port of the first transmission pump (15) is communicated with the feeding pipe (11) in a sealing mode, the other end of the first transmission pump is communicated with the dye box (2) in a sealing mode, a distributing disc (17) and a disc frame (12) are arranged inside the dye box (1), a spray head (13) and a leakage hole (14) are arranged on the disc frame (12), one end of the distributing disc (17) is communicated with the feeding pipe (11) in a sealing mode, and the other end of the distributing disc (17) is connected with the spray head (.

2. The polyurethane wire coating apparatus according to claim 1, wherein: the coating and dyeing box is characterized in that a separation net is arranged at the bottom of the coating and dyeing box (1), the separation net is in sealing connection with a sealing cover (5), the sealing cover (5) is a conical cover body, and an anti-corrosion coating layer is arranged on the separation net.

3. The polyurethane wire coating apparatus according to claim 1, wherein: the spray head (13) and the leakage holes (14) are uniformly distributed on the plate frame (12), four ends of the plate frame (12) are provided with fixing frames, and the plate frame (12) is fixed with the inner wall of the painting and dyeing box (1) through the fixing frames.

4. The polyurethane wire coating apparatus according to claim 1, wherein: the tray body of the distribution tray (17) is provided with distribution holes, the distribution holes are the same as the spray heads (13), and the distribution holes are respectively connected with the spray heads (13) in a sealing manner through liquid pipes.

5. The polyurethane wire coating apparatus according to claim 1, wherein: the filter cartridge is characterized in that a filter screen and a filter element are arranged in the filter cartridge (6), threaded connection seats are arranged at the positions of the cartridge openings at the two ends of the filter cartridge (6), and rubber sealing rings are arranged on the threaded connection seats.

6. The polyurethane wire coating apparatus according to claim 1, wherein: the dye collecting box (7) is provided with a dye discharge port, the dye discharge port and the transmission pipe (8) are both provided with control valves, and the control valves are electronic valves.