CN212288083U - Special turnover mould platform for right-angle mould shell prefabricated component - Google Patents
Special turnover mould platform for right-angle mould shell prefabricated component Download PDFInfo
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- CN212288083U CN212288083U CN202021152242.XU CN202021152242U CN212288083U CN 212288083 U CN212288083 U CN 212288083U CN 202021152242 U CN202021152242 U CN 202021152242U CN 212288083 U CN212288083 U CN 212288083U
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Abstract
The utility model provides a special upset mould platform of right angle shape mould shell prefabricated component, including chassis, cross mould platform, right angle shape mould platform subassembly system, gyration braced system, translation mould platform, lift mould platform, right angle shape mould platform subassembly system includes right angle shape frame, translation mould platform, lift mould platform, hydraulic cylinder, translation guide rail and translation slider, compares with prior art, the utility model discloses following beneficial effect has: possess a plurality of degrees of freedom of movement, can once accomplish the production of four right angle form mould shell components, simultaneously because four panels of every right angle form component are by four template shaping of mechanical connection, both simplified equipment, improved the precision again, improved production efficiency, greatly reduced the manufacturing cost of right angle form mould shell prefabricated component.
Description
Technical Field
The utility model relates to an assembled concrete prefabricated component production mould platform, concretely relates to special upset mould platform of right angle shape mould shell prefabricated component belongs to concrete prefabricated component production facility technical field.
Background
The prefabricated building is a building form which is greatly advocated by China and actively encourages development, except a domestic common solid PC component structure, a novel integrated formwork-mounted residential system which is widely used in Europe and developed by a medium-speed railway construction group belongs to a formwork-mounted structure, all used prefabricated wall components consist of an inner concrete panel layer, an outer concrete panel layer and a middle steel reinforcement cage layer, and for edge components, if a right-angle component is formed by pouring and splicing a right-angle steel reinforcement cage and four concrete panels.
At present, no equipment for producing right-angle shuttering members exists in the market.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a special upset mould platform of right angle shape mould shell prefabricated component to the not enough that exists to prior art to solve the problem that provides among the above-mentioned background art.
In order to achieve the above purpose, the present invention is realized by the following technical solution: the utility model provides a special upset mould platform of right angle shape mould shell prefabricated component, includes chassis, cross mould platform, right angle shape mould platform subassembly system, gyration braced system, translation mould platform, lift mould platform, right angle shape mould platform subassembly system includes right angle shape frame, translation mould platform, lift mould platform, hydraulic cylinder, translation pneumatic cylinder, translation guide rail and translation slider, right angle shape frame includes translation mould platform frame, lift mould platform frame, translation mould platform installation constant head tank and lift mould platform mounting groove.
Further, the chassis comprises a base and two side supporting frames, and a rotary supporting and installing flange is arranged on the upper portions of the supporting frames.
Furthermore, the cross-shaped die table is formed by two die tables through cross orthogonal fixed welding, so that four groups of right-angle fixed die table surface groups are formed, each fixed die table surface group comprises a fixed die table surface I and a fixed die table surface II, four groups of mutually parallel track arms are respectively arranged at two ends of the cross-shaped die table, and each track arm is provided with an opening and closing guide rail.
Furthermore, the translation mould platform includes translation mould mesa and translation mould platform back of the body frame, installs three sets of translation guide rails and translation slider on the translation mould platform back of the body frame, and the translation mould platform is installed on the translation mould platform installation constant head tank of right angle shape frame through three sets of translation guide rails and translation slider, and the both ends of translation pneumatic cylinder are connected with the translation mould platform back of the body frame of translation mould platform and the translation mould platform frame of right angle shape frame respectively.
Furthermore, the lifting die table comprises a lifting die table surface and a lifting die table back frame, and the lifting die table back frame is connected with a lifting die table mounting groove in the right-angle frame through six groups of lifting hydraulic cylinders.
Furthermore, the right-angle die table component system is respectively connected with an opening and closing guide rail 11 on a track arm of the cross die table through four sliding blocks arranged at the bottoms of cross beams at two ends of a lifting die table frame of the right-angle die table, a piston rod of an opening and closing hydraulic cylinder is connected to a hydraulic cylinder mounting lug plate of the cross die table, and a cylinder body of the opening and closing hydraulic cylinder is fixedly connected with the right-angle die table.
Furthermore, the rotary supporting system comprises a rotary bearing disc and a rotary motor speed reducer system, the outer side of the rotary bearing disc is connected with a rotary supporting mounting flange on the supporting frame of the underframe, and the inner side of the rotary bearing disc is fixedly connected with two ends of the cross-shaped die table.
The utility model has the advantages that: the utility model discloses a special upset mould platform of right angle shape mould shell prefabricated component possesses a plurality of removal degrees of freedom, can once accomplish the production of four right angle shape mould shell components, simultaneously because four panels of every right angle shape component are by four template shaping of mechanical connection, have both simplified equipment, have improved the precision again, have improved production efficiency, have greatly reduced the manufacturing cost of right angle shape mould shell prefabricated component.
Drawings
Other features, objects and advantages of the invention will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:
FIG. 1 is a schematic structural view of a special turnover mold table for a right-angle form shuttering prefabricated component of the present invention;
FIG. 2 is a front view of a special turnover form table for a right-angled form shuttering prefabricated component of the present invention;
FIG. 3 is a front view of the bottom frame of the special turnover mold table for the right-angle mold shell prefabricated component of the present invention;
FIG. 4 is a left side view of the bottom frame of the special turnover form table for the right-angle form shell prefabricated member of the present invention;
FIG. 5 is a schematic structural view of a cross-shaped mold table of a special turnover mold table for a right-angled mold shell prefabricated component of the present invention;
FIG. 6 is a schematic structural view of a right-angled mold table assembly system of a special turnover mold table for a right-angled mold shell prefabricated component of the present invention;
FIG. 7 is a schematic structural view of a right-angled frame of a special turnover form stand for a right-angled form formwork prefabricated component of the present invention;
FIG. 8 is a schematic structural view of a translation mold table of a special turnover mold table for a right-angle mold shell prefabricated component of the present invention;
FIG. 9 is a schematic structural view of a lifting mold table of a special turnover mold table for a right-angle mold shell prefabricated component of the present invention;
in the figure: 1-underframe, 101-base, 102-support frame, 103-rotary support mounting flange, 2-cross mold table, 201-fixed mold table I, 202-fixed mold table II, 203-track arm 203, 204-hydraulic cylinder mounting lug plate, 3-right angle mold table component system, 4-rotary support system, 401-rotary bearing disc, 402-rotary motor reducer system, 5-right angle frame, 501-translation mold table frame, 502-lifting mold table frame, 503-translation mold table mounting positioning groove, 504-lifting mold table mounting groove, 6-translation mold table, 601-translation mold table, 602-translation mold table back frame, 7-lifting mold table, 701-lifting mold table, 702-lifting mold table back frame, 8-lifting hydraulic cylinder, 9-translation hydraulic cylinder, 10-opening and closing hydraulic cylinder, 11-opening and closing guide rail, 12-sliding block, 13-translation guide rail and 14-translation sliding block.
Detailed Description
In order to make the technical means, creation features, achievement purposes and functions of the present invention easy to understand, the present invention is further described below with reference to the following embodiments.
Referring to fig. 1 to 9, the present invention provides a technical solution: the utility model provides a special upset mould platform of right angle form mould shell prefabricated component, including chassis 1, cross mould platform 2, right angle form mould platform subassembly system 3, gyration braced system 4, translation mould platform 6, lift mould platform 7, right angle form mould platform subassembly system 3 includes right angle form frame 5, translation mould platform 6, lift mould platform 7, hydraulic cylinder 8, hydraulic cylinder 9, translation guide rail 13 and translation slider 14, right angle form frame 5 includes translation mould platform frame 501, lift mould platform frame 502, translation mould platform installation constant head tank 503 and lift mould platform mounting groove 504.
The underframe 1 comprises a base 101 and two side support frames 102, the upper parts of which are provided with rotary support mounting flanges 103 used as bearing parts of the whole device.
The cross-shaped die table 2 is formed by two die tables through cross orthogonal fixed welding, so that four groups of right-angle fixed die table top groups are formed, each fixed die table top group comprises a fixed die table top I201 and a fixed die table top II 202, two ends of the cross-shaped die table 2 are respectively provided with four groups of mutually parallel track arms 203, and each track arm 203 is provided with an opening and closing guide rail 11 which is used as a sliding guide rail.
The translation mold table 6 comprises a translation mold table top 601 and a translation mold table back frame 602, three sets of translation guide rails 13 and translation sliders 14 are installed on the translation mold table back frame 602, the translation mold table 6 is installed on the translation mold table installation positioning groove 503 of the right-angle-shaped frame 5 through the three sets of translation guide rails 13 and the translation sliders 14, the translation mold table 6 can be enabled to translate in the translation mold table frame 501 of the right-angle-shaped frame 5, two ends of a translation hydraulic cylinder 9 are respectively connected with the translation mold table back frame 602 of the translation mold table 6 and the translation mold table frame 501 of the right-angle-shaped frame 5, and the translation mold table 6 can be driven and controlled to move and position through the translation hydraulic cylinder 9.
The lifting mould platform 7 comprises a lifting mould platform surface 701 and a lifting mould platform back frame 702, the lifting mould platform back frame 702 is connected with the lifting mould platform mounting groove 504 on the right-angle-shaped frame 5 through six groups of lifting hydraulic cylinders 9, and the lifting mould platform 7 can be lifted and positioned in the lifting mould platform frame 502 through 6 groups of lifting hydraulic cylinders 8.
The right-angle die table component system 3 is connected with an opening and closing guide rail 11 on a track arm 203 of the cross die table 2 through four sliders 12 arranged at the bottoms of cross beams at two ends of a lifting die table frame 502 of the right-angle die table 5 respectively, a piston rod of an opening and closing hydraulic cylinder 10 is connected to a hydraulic cylinder mounting lug plate 204 of the cross die table 2, a cylinder body of the opening and closing hydraulic cylinder 10 is fixedly connected with the right-angle die table 5, and the two opening and closing hydraulic cylinders 10 on the left side and the right side of the right-angle die table 5 control the movement and positioning of a group of right-angle die table component systems 3 on the.
The rotary supporting system 4 comprises a rotary bearing disc 401 and a rotary motor speed reducer system 402, the outer side of the rotary bearing disc 401 is connected with a rotary supporting mounting flange 103 on the supporting frame 102 of the underframe 1, the inner side of the rotary bearing disc 401 is fixedly connected with two ends of the cross mold table 2, and the rotation and the positioning of the cross mold table 2 in the rotary bearing disc 401 and the right-angle mold table assembly system 3 connected to the cross mold table 2 can be controlled through the rotary motor speed reducer system 402.
As an embodiment of the present invention: because the invention can produce four right-angle components at one time, each component is formed by combining one right-angle reinforcement cage and four concrete surfaces, the mould table is required to be turned over twice to install the four reinforcement cages in the upper and lower directions, and in addition, because the concrete can only be poured on the mould table surface which is vertically upward, the mould table is required to be turned over for many times to finish the pouring of the four surfaces of each component.
During the use, at first, drive cross mould platform 2 and connect the motion of right angle shape mould platform subassembly system 3 on cross mould platform 2 through gyration braced system 4, make fixed mould mesa I201 of cross mould platform 2 be in horizontal position, then move to the both ends of track arm 203 through two sets of right angle shape mould platform subassembly systems 3 above the pneumatic cylinder 10 drive that open and shut, make two fixed mould mesas I201 that cross mould platform 2 faces upward be in the open mode, and prop up and establish the side forms, then will control two right angle shape steel reinforcement cages and put into, then pour bottom concrete, after pouring, remove two sets of right angle shape mould platform subassembly systems to the innermost side, wait for the concrete to solidify the shaping.
Treat the concrete setting shaping back of two above-mentioned components, through the upset 180 degrees of gyration braced system 4 drive cross mould platform 2 and the right angle shape mould platform subassembly system 3 of connection on cross mould platform 2, then two sets of right angle shape mould platform subassembly system 3 above the drive through hydraulic cylinder 10 that opens and shuts move to the both ends of track arm 203, two fixed mould mesa I201 that make cross mould platform 2 up are in the open mode, and prop up and establish the side forms, then put into two other right angle shape steel reinforcement cages, then pour the bottom surface concrete, remove two sets of right angle shape mould platform subassembly system 3 to the innermost side after having pour, wait for the concrete setting shaping.
After the concrete of the two lower members is solidified and formed, the rotary supporting system 4 drives the cross-shaped mould table 2 and the right-angle mould table assembly system 3 connected to the cross-shaped mould table 2 to turn over for 90 degrees or 180 degrees, and the other three surfaces of each member are poured in sequence.
After 4 surfaces of four components are respectively poured, a rotary supporting system 4 drives a cross mould table 2 and a right-angle mould table component system 3 connected on the cross mould table 2 to move, so that a fixed mould table surface I201 of the cross mould table 2 is in a horizontal position, then two groups of right-angle mould table component systems 3 on the cross mould table are driven to move towards two ends of a track arm 203 through an opening-closing hydraulic cylinder 10, so that two fixed mould table surfaces I201 on the cross mould table 2 are in an open state, two upward components are hoisted out through hoisting equipment, then the cross mould table 2 and the right-angle mould table component system 3 connected on the cross mould table 2 are overturned for 180 degrees, then two groups of right-angle mould table component systems 3 on the cross mould table are driven to move towards two ends of the track arm 203 through the opening-closing hydraulic cylinder 10, so that the two upward fixed mould table surfaces I201 of the cross mould table, and hoisting the other two upward components by using the hoisting equipment, thereby completing the production of the four components.
The above description is only a preferred embodiment of the present invention, and the present invention is not limited to the above embodiments, and although the present invention has been disclosed with the preferred embodiments, it is not limited to the present invention, and any skilled person in the art can make some modifications or equivalent embodiments without departing from the scope of the present invention, but all the technical matters of the present invention are within the scope of the present invention.
Claims (8)
1. The utility model provides a special upset mould platform of right angle form mould shell prefabricated component, includes chassis, cross mould platform, right angle form mould platform subassembly system, gyration braced system, translation mould platform, lift mould platform, its characterized in that: the right-angle die platform assembly system comprises a right-angle frame, a translation die platform, a lifting hydraulic cylinder, a translation guide rail and a translation sliding block, wherein the right-angle frame comprises a translation die platform frame, a lifting die platform frame, a translation die platform installation positioning groove and a lifting die platform installation groove.
2. The special turnover mould table for the right-angle formwork prefabricated component, according to claim 1, is characterized in that: the chassis comprises a base and two side supporting frames, and a rotary supporting and mounting flange is arranged on the upper portions of the supporting frames.
3. The special turnover mould table for the right-angle formwork prefabricated component, according to claim 1, is characterized in that: the cross-shaped die table is formed by two die table crosses through orthogonal fixed welding, so that four groups of right-angle fixed die table surface groups are formed, each fixed die table surface group comprises a fixed die table surface I and a fixed die table surface II, four groups of mutually parallel track arms are respectively arranged at two ends of the cross-shaped die table, and each track arm is provided with an opening and closing guide rail.
4. The special turnover mould table for the right-angle formwork prefabricated component, according to claim 1, is characterized in that: the translation mould platform comprises a translation mould platform surface and a translation mould platform back frame, three groups of translation guide rails and translation sliders are installed on the translation mould platform back frame, the translation mould platform is installed on the translation mould platform installation positioning groove of the right-angle-shaped frame through the three groups of translation guide rails and the translation sliders, and two ends of a translation hydraulic cylinder are respectively connected with the translation mould platform back frame of the translation mould platform and the translation mould platform frame of the right-angle-shaped frame.
5. The special turnover mould table for the right-angle formwork prefabricated component, according to claim 1, is characterized in that: the lifting die table comprises a lifting die table surface and a lifting die table back frame.
6. The special turnover mould table for the right-angle formwork prefabricated component, according to claim 1, is characterized in that: the lifting mould platform back frame is connected with the lifting mould platform mounting groove on the right-angle frame through six groups of lifting hydraulic cylinders.
7. The special turnover mould table for the right-angle formwork prefabricated component, according to claim 1, is characterized in that: the right-angle die table component system is connected with an opening and closing guide rail on a track arm of the cross die table through four sliding blocks arranged at the bottoms of cross beams at two ends of a lifting die table frame of the right-angle die table respectively, a piston rod of an opening and closing hydraulic cylinder is connected to a hydraulic cylinder mounting lug plate of the cross die table, and a cylinder body of the opening and closing hydraulic cylinder is fixedly connected with the right-angle die table.
8. The special turnover mould table for the right-angle formwork prefabricated component, according to claim 1, is characterized in that: the rotary supporting system comprises a rotary bearing disc and a rotary motor speed reducer system, the outer side of the rotary bearing disc is connected with a rotary supporting mounting flange on a supporting frame of the underframe, and the inner side of the rotary bearing disc is fixedly connected with two ends of the cross-shaped die table.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021152242.XU CN212288083U (en) | 2020-06-19 | 2020-06-19 | Special turnover mould platform for right-angle mould shell prefabricated component |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021152242.XU CN212288083U (en) | 2020-06-19 | 2020-06-19 | Special turnover mould platform for right-angle mould shell prefabricated component |
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| CN212288083U true CN212288083U (en) | 2021-01-05 |
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| CN202021152242.XU Active CN212288083U (en) | 2020-06-19 | 2020-06-19 | Special turnover mould platform for right-angle mould shell prefabricated component |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2021254007A1 (en) * | 2020-06-19 | 2021-12-23 | 中铁建设集团有限公司 | Right-angled mold prefabricated component-dedicated flipping formwork table |
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2020
- 2020-06-19 CN CN202021152242.XU patent/CN212288083U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2021254007A1 (en) * | 2020-06-19 | 2021-12-23 | 中铁建设集团有限公司 | Right-angled mold prefabricated component-dedicated flipping formwork table |
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