CN212284942U - Bolt detection and sorting device - Google Patents

Bolt detection and sorting device Download PDF

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Publication number
CN212284942U
CN212284942U CN202021605500.5U CN202021605500U CN212284942U CN 212284942 U CN212284942 U CN 212284942U CN 202021605500 U CN202021605500 U CN 202021605500U CN 212284942 U CN212284942 U CN 212284942U
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China
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frame
sorting
bolt
fixed
bottom plate
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CN202021605500.5U
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Chinese (zh)
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汤玉莲
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Suzhou Xuanyan Automation Technology Co ltd
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Suzhou Xuanyan Automation Technology Co ltd
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Abstract

The utility model discloses a bolt detects sorting unit, which comprises a frame, the top of frame is installed through the symmetry and is fixed with the bottom plate at the supporting seat, the roller frame is installed to the top symmetry of bottom plate, the symmetry rotates on the roller frame and is connected with the roller bearing, the servo motor of drive roller bearing is installed to one side of roller frame, the top of roller frame is located and installs the material loading slide rail between two roller bearings, braced frame is installed to top one side of bottom plate, the last telescopic cylinder that installs of braced frame, telescopic cylinder's telescopic end is fixed with the baffle that is located between two roller bearing tail ends, equipment rack is installed to top one side of bottom plate, install infrared inductor and eddy current probe on the equipment rack. The utility model discloses novel structure thinks about ingeniously, has not only realized the crackle short-term test of bolt, can select separately the bolt after detecting moreover, can effectual promotion detection efficiency, practices thrift manpower and materials cost.

Description

Bolt detection and sorting device
Technical Field
The utility model relates to a bolt detects technical field, specifically is a bolt detects sorting unit.
Background
Bolt: mechanical parts, cylindrical threaded fasteners fitted with nuts. A fastener consisting of a head part and a screw (a cylinder with external threads) needs to be matched with a nut and is used for fastening and connecting two parts with through holes. This form of connection is known as a bolted connection. If the nut is unscrewed from the bolt, the two parts can be separated, so that the bolt connection belongs to detachable connection.
In the bolt production process and the heat treatment and electroplating processes of the bolt processing industry, the head or the cross groove of the bolt is inevitably damaged, common defects comprise incomplete head forming, cracks and the like, the quality of the bolt is influenced, and the appearance of the bolt needs to be detected and sorted. At present, the separation of bolts mainly depends on manual visual measurement, the separation precision is low, the speed is low, unqualified products are easily mixed into a qualified product area, the overall production efficiency is low, the development pace of the current science and technology is not met, and the improvement of the working efficiency is not facilitated. Therefore, it is necessary to design a bolt detecting and sorting device.
SUMMERY OF THE UTILITY MODEL
To the above situation, for overcoming prior art's defect, the utility model provides a bolt detection sorting unit, the device novel structure thinks about ingeniously, has not only realized the crackle short-term test of bolt, can select separately the bolt after detecting moreover, can effectual promotion detection efficiency, practices thrift manpower and materials cost.
In order to achieve the above object, the utility model provides a following technical scheme: a bolt detecting and sorting device comprises a rack, wherein a bottom plate is symmetrically arranged on a supporting seat at the top of the rack, a roller frame is symmetrically arranged on the top of the bottom plate, rollers are symmetrically and rotatably connected to the roller frame, a servo motor for driving the rollers is arranged on one side of the roller frame, a feeding slide rail is arranged between the two rollers at the top of the roller frame, a supporting frame is arranged on one side of the top of the bottom plate, a telescopic cylinder is arranged on the supporting frame, a baffle plate positioned between the tail ends of the two rollers is fixed at the telescopic end of the telescopic cylinder, an equipment frame is arranged on one side of the top of the bottom plate, an infrared inductor and an eddy current probe are arranged on the equipment frame, a discharging slide rail is arranged at the tail ends of the two rollers, the bottom of the discharging slide rail is fixed on one side of the rack through a slide rail frame, and a first discharge, the utility model discloses an infrared sensor, including ejection of compact slide rail, frame, infrared inductor, telescopic cylinder, eddy current probe electric connection singlechip, the subassembly is selected separately in the center department of ejection of compact slide rail installs, select separately the subassembly in one side of subassembly, the second discharge gate is installed to one side of selecting separately the subassembly, the electric cabinet is installed to top one side of frame, the internally mounted of electric cabinet has the singlechip, the input of infrared sensor electric connection singlechip, the output electric connection telescopic cylinder of singlechip, the input of eddy current probe electric connection singlechip, the subassembly is selected.
Preferably, the equipment frame includes the lantern ring, montant, top tight nut and horizontal pole, the montant is fixed in top one side of bottom plate, the cup joint is fixed with the lantern ring on the montant, one side of the lantern ring connects soon and is fixed with the top tight nut, the opposite side of the lantern ring is fixed with the horizontal pole, be fixed with infrared inductor and eddy current probe on the horizontal pole.
Preferably, the infrared sensor and the eddy current probe are installed in the same horizontal line, and both the infrared sensor and the eddy current probe are located right above the space between the two rollers.
Preferably, the separation subassembly is including selecting separately seat, pivot, separation board, solenoid valve, reset spring and bull stick, select separately the seat and fix the center department at ejection of compact slide rail, one side grafting of selecting separately the seat is fixed with the pivot, the separation board is installed to the bottom of pivot, the center department at the bull stick is fixed to the bottom of pivot, the one end of bull stick is connected with the solenoid valve of selecting separately the seat bottom, the other end of bull stick passes through reset spring and is connected with bottom one side of selecting separately the seat.
Preferably, the top end of the electromagnetic valve is rotatably connected to one end of the rotating rod through a bearing.
Preferably, the section of the feeding slide rail is V-shaped.
Preferably, the bottom of the bottom plate and the horizontal plane of the top of the rack form a thirty-degree angle.
Preferably, the four corner positions in the bottom of the rack are provided with movable wheels, and the movable wheels are universal self-locking wheels.
The utility model has the advantages that:
1. the bolt to be detected is placed on the feeding slide rail, under the action of gravity, the bolt falls between the two rollers, the rollers are driven to rotate by the aid of a set servo motor, the bolt between the two rollers is driven to rotate, when the bolt passes through the infrared sensor, the telescopic cylinder is controlled by the single chip microcomputer to work at fixed time, crack detection is carried out on the bolt rotating by listening to a set eddy current probe, a detection signal is transmitted to the single chip microcomputer, when the fixed time is reached, the single chip microcomputer controls the telescopic cylinder to work, the baffle is driven to open, the bolt falls onto the discharging slide rail, when the single chip microcomputer judges that the bolt has no crack, the single chip microcomputer controls the sorting assembly to open, the bolt is discharged from the first discharging port under the action of gravity, when the crack is detected, the sorting assembly does not work, and the bolt is discharged from the second discharging port under the action of gravity, the rapid detection of the cracks of the bolts is realized, the detected bolts can be sorted, the detection efficiency can be effectively improved, and the manpower and material resource costs are saved;
2. fix infrared inductor and eddy current probe on the horizontal pole, through the tight nut in the top of the pine of unscrewing, make the lantern ring can remove and angle regulation on the montant to use the tight nut in top to fix a position, can make it be applicable to different operational environment, promote the convenience of using.
Drawings
The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic view of the overall plane structure of the present invention;
FIG. 2 is a schematic view of the plane structure of the equipment rack of the present invention;
fig. 3 is a schematic view of the top plan view of the sorting module of the present invention;
FIG. 4 is a schematic view of the three-dimensional structure of the sorting module of the present invention;
FIG. 5 is a schematic view of the bottom plane structure of the sorting seat of the present invention;
FIG. 6 is a schematic view of a sectional plane structure of the electric cabinet of the present invention;
reference numbers in the figures: 1. a frame; 2. a moving wheel; 3. an electric cabinet; 4. a supporting seat; 5. a base plate; 6. a feeding slide rail; 7. a servo motor; 8. a roller frame; 9. a roller; 10. a collar; 11. a vertical rod; 12. a support frame; 13. a telescopic cylinder; 14. a baffle plate; 15. a discharge slide rail; 16. a sorting assembly; 17. a first discharge port; 18. a slide rail frame; 19. tightly pushing the nut; 20. a cross bar; 21. an infrared sensor; 22. an eddy current probe; 23. a second discharge port; 24. a sorting seat; 25. a rotating shaft; 26. a sorting plate; 27. an electromagnetic valve; 28. a return spring; 29. a rotating rod; 30. an equipment rack; 31. and a single chip microcomputer.
Detailed Description
The following describes the present invention in further detail with reference to fig. 1-6.
Given by fig. 1-6, the utility model provides the following technical scheme: a bolt detecting and sorting device comprises a rack 1, wherein the top of the rack 1 is symmetrically installed on a supporting seat 4 and is fixedly provided with a bottom plate 5, the top of the bottom plate 5 is symmetrically provided with a roller frame 8, the roller frame 8 is symmetrically and rotatably connected with rollers 9, one side of the roller frame 8 is provided with a servo motor 7 for driving the rollers 9, the top of the roller frame 8 is positioned between the two rollers 9 and is provided with a feeding slide rail 6, one side of the top of the bottom plate 5 is provided with a supporting frame 12, the supporting frame 12 is provided with a telescopic cylinder 13, the telescopic end of the telescopic cylinder 13 is fixedly provided with a baffle plate 14 positioned between the tail ends of the two rollers 9, one side of the top of the bottom plate 5 is provided with an equipment frame 30, the equipment frame 30 is provided with an infrared inductor 21 and an eddy current probe 22, the tail ends of the two rollers 9 are provided with a discharging slide rail, the tail end of the discharging slide rail 15 is provided with a first discharging hole 17, the center of the discharging slide rail 15 is provided with a sorting component 16, one side of the sorting component 16 is provided with a second discharging hole 23, one side of the top of the frame 1 is provided with an electric cabinet 3, a single chip microcomputer 31 is arranged in the electric cabinet 3, an infrared sensor 21 is electrically connected with the input end of the single chip microcomputer 31, the output end of the single chip microcomputer 31 is electrically connected with a telescopic cylinder 13, an eddy current probe 22 is electrically connected with the input end of the single chip microcomputer 31, the output end of the single chip microcomputer 31 is electrically connected with the sorting component 16, a bolt to be detected is placed on the feeding slide rail 6, under the action of gravity, the bolt falls between two rolling shafts 9, the rolling shafts 9 are driven to rotate by the arranged servo motor 7, then the bolt between the two rolling shafts 9, singlechip 31 control telescopic cylinder 13 timing work, listen to the eddy current probe 22 of setting simultaneously and carry out the crackle detection to the bolt of pairing rotation, and with detected signal transmission to singlechip 31, when reaching the timing time, singlechip 31 control telescopic cylinder 13 work, it opens to drive baffle 14, make the bolt fall into on ejection of compact slide rail 15, singlechip 31 judges when the bolt does not have the crackle, singlechip 31 control is selected separately subassembly 16 and is opened, make the bolt discharge from first discharge gate 17 under the effect of gravity, when detecting has the crackle, singlechip 31 control is selected separately subassembly 16 and is out of work, make the bolt discharge from second discharge gate 23 under the effect of gravity, the crackle short-term test of bolt has not only been realized, and can select separately the bolt after detecting, can effectual promotion detection efficiency, practice thrift manpower and materials cost.
Equipment rack 30 includes the lantern ring 10, montant 11, top tight nut 19 and horizontal pole 20, montant 11 is fixed in top one side of bottom plate 5, it is fixed with lantern ring 10 to cup joint on montant 11, one side of lantern ring 10 connects soon and is fixed with top tight nut 19, the opposite side of lantern ring 10 is fixed with horizontal pole 20, be fixed with infrared inductor 21 and eddy current probe 22 on the horizontal pole 20, fix infrared inductor 21 and eddy current probe 22 on horizontal pole 20, through screwing up tight nut 19 in top, make lantern ring 10 can remove and angle regulation on montant 11, and use top tight nut 19 to fix a position, can make it be applicable to different operational environment, promote the convenience of use.
The infrared inductor 21 and the eddy current probe 22 are installed in the same horizontal line, and the infrared inductor 21 and the eddy current probe 22 are both located right above the space between the two rollers 9, so that detection is facilitated.
Sorting assembly 16 includes sorting seat 24, pivot 25, sorting plate 26, solenoid valve 27, reset spring 28 and bull stick 29, sorting seat 24 fixes the center department at ejection of compact slide rail 15, sorting seat 24's one side is pegged graft and is fixed with pivot 25, sorting plate 26 is installed to pivot 25's bottom, the center department at bull stick 29 is fixed to pivot 25's bottom, the one end of bull stick 29 is connected with the solenoid valve 27 of sorting seat 24 bottom, the other end of bull stick 29 passes through reset spring 28 and is connected with sorting seat 24's bottom one side, when judging for no crack, singlechip 31 control solenoid valve 27 retracts, drive bull stick 29 motion, then drive pivot 25 rotatory, make sorting plate 26 open, thereby realize quick sorting.
The top end of the solenoid valve 27 is rotatably connected to one end of a rotary rod 29 through a bearing.
The section of material loading slide rail is V-arrangement, the normal of the bolt of being convenient for passes through.
The bottom of the bottom plate 5 and the horizontal plane of the top of the frame 1 form a thirty-degree angle for installation, so that the bolt can move downwards under the action of gravity.
Four corner positions in the bottom of frame 1 are installed and are removed wheel 2, remove wheel 2 and be a universal auto-lock wheel, the removal of the device of being convenient for.
When the utility model is used, a bolt to be detected is placed on the feeding slide rail 6, under the action of gravity, the bolt falls between the two rollers 9, the rollers 9 are driven to rotate by the operation of the arranged servo motor 7, then the bolt between the two rollers 9 is driven to rotate, when the bolt passing is detected by the arranged infrared inductor 21, the singlechip 31 controls the telescopic cylinder 13 to work at regular time, the arranged eddy current probe 22 is listened to simultaneously to detect cracks of the bolt rotating, a detection signal is transmitted to the singlechip 31, when the fixed time is reached, the singlechip 31 controls the telescopic cylinder 13 to work, the baffle 14 is driven to open, the bolt falls on the discharging slide rail 15, when the singlechip 31 judges that the bolt has no cracks, the singlechip 31 controls the sorting component 16 to open, the bolt is discharged from the first discharge port 17 under the action of gravity, when cracks are detected, the single chip microcomputer 31 controls the sorting assembly 16 not to work, so that the bolts are discharged from the second discharge hole 23 under the action of gravity, not only is the cracks of the bolts rapidly detected, but also the detected bolts can be sorted, the detection efficiency can be effectively improved, and the manpower and material resource costs are saved;
fix infrared inductor 21 and eddy current probe 22 on horizontal pole 20, through the tight nut 19 in the top of the pine of unscrewing, make lantern ring 10 can remove and angle regulation on montant 11 to use the tight nut 19 in top to fix a position, can make it be applicable to different operational environment, promote the convenience of use.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (8)

1. The utility model provides a bolt detects sorting unit, includes frame (1), its characterized in that: the top of the frame (1) is fixed with a bottom plate (5) on a supporting seat (4) through symmetry, a roller frame (8) is symmetrically installed at the top of the bottom plate (5), rollers (9) are symmetrically and rotatably connected on the roller frame (8), a servo motor (7) for driving the rollers (9) is installed on one side of the roller frame (8), a feeding slide rail (6) is installed between the two rollers (9) at the top of the roller frame (8), a supporting frame (12) is installed on one side of the top of the bottom plate (5), a telescopic cylinder (13) is installed on the supporting frame (12), a baffle (14) located between the tail ends of the two rollers (9) is fixed at the telescopic end of the telescopic cylinder (13), an equipment frame (30) is installed on one side of the top of the bottom plate (5), an infrared inductor (21) and an eddy current probe (22) are installed on the equipment frame (30), the tail ends of the two rolling shafts (9) are provided with discharging slide rails (15), the bottoms of the discharging slide rails (15) are fixed on one side of the frame (1) through slide rail frames (18), a first discharge hole (17) is arranged at the tail end of the discharge slide rail (15), a sorting component (16) is arranged at the center of the discharge slide rail (15), a second discharge hole (23) is arranged at one side of the sorting component (16), an electric control box (3) is arranged at one side of the top of the rack (1), a singlechip (31) is arranged in the electric cabinet (3), the infrared inductor (21) is electrically connected with the input end of the singlechip (31), the output end of the singlechip (31) is electrically connected with the telescopic cylinder (13), the eddy current probe (22) is electrically connected with the input end of the singlechip (31), the output end of the singlechip (31) is electrically connected with the sorting component (16).
2. The bolt detecting and sorting device according to claim 1, wherein: equipment rack (30) are including the lantern ring (10), montant (11), top tight nut (19) and horizontal pole (20), top one side at bottom plate (5) is fixed in montant (11), cup joint on montant (11) and be fixed with the lantern ring (10), one side of the lantern ring (10) connects soon and is fixed with top tight nut (19), the opposite side of the lantern ring (10) is fixed with horizontal pole (20), be fixed with infrared inductor (21) and eddy current probe (22) on horizontal pole (20).
3. The bolt detecting and sorting device according to claim 1, wherein: the infrared sensor (21) and the eddy current probe (22) are installed on the same horizontal line, and the infrared sensor (21) and the eddy current probe (22) are both located right above the space between the two rollers (9).
4. The bolt detecting and sorting device according to claim 1, wherein: sorting subassembly (16) is including sorting seat (24), pivot (25), sorting plate (26), solenoid valve (27), reset spring (28) and bull stick (29), sorting seat (24) are fixed in the center department of ejection of compact slide rail (15), one side of sorting seat (24) is pegged graft and is fixed with pivot (25), sorting plate (26) are installed to the bottom of pivot (25), the center department at bull stick (29) is fixed to the bottom of pivot (25), the one end of bull stick (29) is connected with solenoid valve (27) of sorting seat (24) bottom, the other end of bull stick (29) is connected with bottom one side of sorting seat (24) through reset spring (28).
5. The bolt detecting and sorting device according to claim 4, wherein: the top end of the electromagnetic valve (27) is rotatably connected to one end of the rotating rod (29) through a bearing.
6. The bolt detecting and sorting device according to claim 1, wherein: the section of the feeding slide rail is V-shaped.
7. The bolt detecting and sorting device according to claim 1, wherein: the bottom of the bottom plate (5) and the horizontal plane of the top of the frame (1) form a thirty-degree angle.
8. The bolt detecting and sorting device according to claim 1, wherein: four corner positions in the bottom of frame (1) are installed and are removed wheel (2), remove wheel (2) and be a universal auto-lock wheel.
CN202021605500.5U 2020-08-05 2020-08-05 Bolt detection and sorting device Active CN212284942U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202021605500.5U CN212284942U (en) 2020-08-05 2020-08-05 Bolt detection and sorting device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202021605500.5U CN212284942U (en) 2020-08-05 2020-08-05 Bolt detection and sorting device

Publications (1)

Publication Number Publication Date
CN212284942U true CN212284942U (en) 2021-01-05

Family

ID=73938956

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202021605500.5U Active CN212284942U (en) 2020-08-05 2020-08-05 Bolt detection and sorting device

Country Status (1)

Country Link
CN (1) CN212284942U (en)

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CP02 Change in the address of a patent holder

Address after: Room 223, Building 2, Shahu Science and Technology Park, No. 183, Tinglan Lane, Suzhou Industrial Park, Suzhou Area, China (Jiangsu) Pilot Free Trade Zone, Jiangsu Province, 215,000

Patentee after: Suzhou Xuanyan Automation Technology Co.,Ltd.

Address before: Room 198, 12 / F, Xinghai international building, 28 Wansheng street, Suzhou Industrial Park, Suzhou area, Suzhou pilot Free Trade Zone, Jiangsu Province 215028

Patentee before: Suzhou Xuanyan Automation Technology Co.,Ltd.

CP02 Change in the address of a patent holder