CN212284938U - Reverse anti-false-kicking system - Google Patents

Reverse anti-false-kicking system Download PDF

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Publication number
CN212284938U
CN212284938U CN201922457573.8U CN201922457573U CN212284938U CN 212284938 U CN212284938 U CN 212284938U CN 201922457573 U CN201922457573 U CN 201922457573U CN 212284938 U CN212284938 U CN 212284938U
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China
Prior art keywords
conveying belt
conveying
waste
kicking
ccd detection
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CN201922457573.8U
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Chinese (zh)
Inventor
时成龙
殷俊
赵冰峰
王晓龙
曹钰
石小辉
张水华
王怀俊
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Shanghai Donnelley Printing Co Ltd
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Shanghai Donnelley Printing Co Ltd
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Abstract

The utility model discloses a reverse prevent mistake system of playing, include: the device comprises a transmission mechanism, a CCD detection mechanism, a waste kicking mechanism, a detector and a controller. The conveying mechanism is used for conveying materials to be detected, one end of the conveying mechanism is a feeding end, and the other end of the conveying mechanism is a discharging end. The CCD detection mechanism is close to the feeding end of the transmission mechanism and used for detecting whether the material to be detected on the transmission mechanism is qualified or not. Kick useless mechanism and locate CCD detection mechanism's rear end, kick useless mechanism and be used for kicking out unqualified material. The detector is close to the discharge end of the transmission mechanism and used for detecting whether the qualified materials are piled or not. When the detector detects that the products are stacked, a stop signal is sent to the transmission mechanism, the transmission mechanism stops transmitting the products, and the products at the CCD detection mechanism are prevented from being stacked. The utility model discloses a reverse prevent mistake system of playing can make the orderly process CCD detection mechanism inspection back of product, and unqualified product is played except that qualified product gets into the rear end equipment of assembly line.

Description

Reverse anti-false-kicking system
Technical Field
The utility model relates to an assembly line transportation and the screening field of product, concretely relates to reverse prevent mistake system of playing.
Background
The product is conveyed to a CCD (Charge-coupled Device) detection Device by a production line for detection, and the waste kicking mechanism carries out waste kicking treatment on the detected defective product. However, when the rear end equipment of the production line is stocked, the distance between the front end products of the production line is too short, and the CCD detection device detects abnormity to cause continuous waste kicking. In addition, the product is piled up to cause the impact mark and becomes a bad product, so that the CCD detects the bad product and is kicked by the kicking mechanism.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a reverse prevent mistake system of kicking can make the orderly process CCD detection mechanism inspection back of product, and unqualified product is played except that qualified product gets into the rear end equipment of assembly line.
An embodiment of the utility model provides a reverse prevent mistake system of playing, include: the device comprises a transmission mechanism, a CCD detection mechanism, a waste kicking mechanism, a detector and a controller;
the conveying mechanism is used for conveying a material to be detected, one end of the conveying mechanism is a feeding end, and the other end of the conveying mechanism is a discharging end;
the CCD detection mechanism is close to the feeding end of the transmission mechanism and is used for detecting whether the material to be detected on the transmission mechanism is qualified or not;
the waste kicking mechanism is arranged at the rear end of the CCD detection mechanism and is used for kicking off unqualified materials;
the detector is close to the discharge end of the transmission mechanism and used for detecting whether the qualified materials are stacked or not;
the controller is electrically connected with the transmission mechanism, the CCD detection mechanism, the waste kicking mechanism and the detector; when the CCD detection mechanism detects that the material to be detected is an unqualified product, the controller controls the waste kicking mechanism to kick the unqualified material out of the transmission mechanism; and the controller controls the conveying mechanism to stop feeding when the detector detects qualified material stacking.
In one possible solution, the transport mechanism comprises: the main frame body, the first conveying belt, the second conveying belt and the main driving mechanism;
the first conveying belt and the second conveying belt are arranged on the main frame body, and a detection gap is reserved between the first conveying belt and the second conveying belt;
the main driving mechanism is used for driving the first conveying belt and the second conveying belt to operate, one end of a material is arranged on the first conveying belt, the other end of the material is arranged on the second conveying belt, and a position to be detected on the bottom surface of the material to be detected is exposed out of the detection gap.
In one possible embodiment, the CCD detection mechanism includes: the camera comprises a first mounting frame, a first camera, a second mounting frame and a second camera;
the first mounting frame is arranged on the top surface of the main frame body, the first camera is arranged on the first mounting frame, and the first camera is used for detecting whether the top surface of the material to be detected is qualified or not;
the second installation frame is arranged on the bottom surface of the main frame body, the second camera is arranged on the second installation frame, and the second camera is used for detecting whether the bottom surface of the material to be detected is qualified or not.
In one possible solution, the CCD detection mechanism further includes: the two LED light sources are respectively arranged on the first mounting frame and the second mounting frame.
In one possible approach, the kicking mechanism includes: a telescopic cylinder and a push plate;
the telescopic cylinder is arranged on the main frame body, and the push plate is arranged on a push rod of the telescopic cylinder.
In one possible embodiment, the reverse false kick prevention system further includes: the waste conveying belt and a secondary driving mechanism are used for driving the waste conveying belt to operate;
the waste kicking mechanism is arranged on one side of the conveying mechanism, and the waste conveying belt is arranged on the other side of the conveying mechanism;
and the waste kicking mechanism kicks unqualified materials onto the waste conveying belt.
In one possible embodiment, the waste conveyor belt is coplanar with the first conveyor belt and the second conveyor belt and is perpendicular to each other.
In one possible embodiment, the reverse false kick prevention system further includes: a striker plate;
the striker plate is located the input of waste material transmission band.
Based on the above scheme, the utility model discloses a reverse prevent mistake system of playing, include: the device comprises a transmission mechanism, a CCD detection mechanism, a waste kicking mechanism, a detector and a controller. The conveying mechanism is used for conveying materials to be detected, one end of the conveying mechanism is a feeding end, and the other end of the conveying mechanism is a discharging end. The CCD detection mechanism is close to the feeding end of the transmission mechanism and used for detecting whether the material to be detected on the transmission mechanism is qualified or not. Kick useless mechanism and locate CCD detection mechanism's rear end, kick useless mechanism and be used for kicking out unqualified material. The detector is close to the discharge end of the transmission mechanism and used for detecting whether the qualified materials are piled or not. When the detector detects that the products are stacked, a stop signal is sent to the transmission mechanism, the transmission mechanism stops transmitting the products, and the products at the CCD detection mechanism are prevented from being stacked. The detector detects that the product is normally transmitted, a starting signal is sent to the transmission mechanism, and the transmission mechanism continues transmission operation.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive labor.
Fig. 1 is a schematic structural diagram of a reverse false kick prevention system in a first embodiment of the present invention;
fig. 2 is a top view of a reverse false kick prevention system according to a first embodiment of the present invention;
fig. 3 is a schematic structural diagram of a CCD detection mechanism in the first embodiment of the present invention;
fig. 4 is a schematic structural view of a waste kicking mechanism in the first embodiment of the present invention.
Reference numbers in the figures:
1. a transport mechanism; 11. a feeding end; 12. a discharge end; 13. a main frame body; 14. a first conveyor belt; 15. a second conveyor belt; 16. detecting a gap; 2. a CCD detection mechanism; 21. a first mounting bracket; 22. a first camera; 23. a second mounting bracket; 24. a second camera; 25. an LED light source; 3. a waste kicking mechanism; 31. a telescopic cylinder; 32. pushing the plate; 4. a detector; 5. a waste conveyor belt; 51. a striker plate.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "axial," "radial," "circumferential," and the like are used in the orientation or positional relationship indicated in the drawings for convenience in describing the present invention and for simplicity in description, and are not intended to indicate or imply that the device or element so referred to must have a particular orientation, be constructed and operated in a particular orientation, and are not to be construed as limiting the present invention.
In the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly, e.g., as a fixed connection, a detachable connection, or an integral part; the connection can be mechanical connection, electrical connection or communication connection; either directly or indirectly through intervening media, either internally or in any other suitable relationship, unless expressly stated otherwise. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
The technical solution of the present invention will be described in detail with specific examples. The following several specific embodiments may be combined with each other, and details of the same or similar concepts or processes may not be repeated in some embodiments.
Fig. 1 is the utility model provides a reverse prevent mistake and play the structural schematic diagram of system in the first, fig. 2 is the utility model provides a reverse prevent mistake in the first and play the top view of system, fig. 3 is the utility model discloses a CCD detection mechanism's in the first structural schematic diagram, fig. 4 is the utility model provides a play useless structural schematic diagram of mechanism in the first. As shown in fig. 1, a reverse false kick prevention system includes: a transmission mechanism 1, a CCD detection mechanism 2, a waste kicking mechanism 3, a detector 4 and a controller (not shown in the figure).
Wherein, transport mechanism 1 is used for carrying the material of waiting to examine, and transport mechanism 1's one end is feed end 11, and the other end is discharge end 12. Specifically, the transmission mechanism 1 includes a driving shaft, a driven shaft, a transmission belt, and a motor. The transmission band is connected driving shaft and driven shaft, and the motor drives the driving shaft operation for the transmission band operation is used for carrying the material. The controller can control the start and stop of the motor.
The CCD detection mechanism 2 is close to the feeding end 11 of the transmission mechanism 1, and the CCD detection mechanism 2 is used for detecting whether the material to be detected on the transmission mechanism 1 is qualified or not. CCD detects through the CCD part, passes through the instrument that the display detected with the outward appearance of object, and the commonality is strong, and the image in the display is directly observed to the naked eye, and the operator is difficult to tired.
Kick useless mechanism 3 and locate CCD detection mechanism 2's rear end, kick useless mechanism 3 and be used for kicking out unqualified material. The detector 4 is close to the discharge end 12 of the transmission mechanism 1 and is used for detecting whether the qualified materials are piled or not.
The controller is electrically connected with the transmission mechanism 1, the CCD detection mechanism 2, the waste kicking mechanism 3 and the detector 4. When the CCD detection mechanism 2 detects that the material to be detected is an unqualified product, the controller 4 controls the waste kicking mechanism 3 to kick the unqualified material out of the transmission mechanism 1, and when the detector 4 detects that the qualified material is stacked, the controller controls the transmission mechanism 1 to stop feeding. When the detector 4 detects that the product is normally transmitted, a starting signal is sent to the transmission mechanism 1, and the transmission mechanism 1 continues transmission operation.
Through the above-mentioned content difficult discovery, the utility model discloses a reverse prevent mistake system of playing, include: the device comprises a transmission mechanism, a CCD detection mechanism, a waste kicking mechanism, a detector and a controller. The conveying mechanism is used for conveying materials to be detected, one end of the conveying mechanism is a feeding end, and the other end of the conveying mechanism is a discharging end. The CCD detection mechanism is close to the feeding end of the transmission mechanism and used for detecting whether the material to be detected on the transmission mechanism is qualified or not. Kick useless mechanism and locate CCD detection mechanism's rear end, kick useless mechanism and be used for kicking out unqualified material. The detector is close to the discharge end of the transmission mechanism and used for detecting whether the qualified materials are piled or not. When the detector detects that the products are stacked, a stop signal is sent to the transmission mechanism, the transmission mechanism stops transmitting the products, and the products at the CCD detection mechanism are prevented from being stacked. The detector detects that the product is normally transmitted, a starting signal is sent to the transmission mechanism, and the transmission mechanism continues transmission operation.
Alternatively, as shown in fig. 1 and 2, in the present embodiment, the transfer mechanism 1 includes: a main frame body 13, a first conveyor belt 14, a second conveyor belt 15 and a main drive mechanism (not shown in the figures). The first conveying belt 14 and the second conveying belt 15 are both arranged on the main frame body 13, and a detection gap 16 is reserved between the first conveying belt 14 and the second conveying belt 15. The main driving mechanism is used for driving the first conveying belt 14 and the second conveying belt 15 to operate, one end of the material is arranged on the first conveying belt 14, the other end of the material is arranged on the second conveying belt 15, and the position to be detected on the bottom surface of the material to be detected is exposed out of the detection gap 16. Further, transmission device 1 still includes, driving shaft and driven shaft, and driving shaft and driven shaft setting are on body frame body 13, and first transmission band 14 and second transmission band 15 are connected driving shaft and driven shaft, and the operation of main drive mechanism drive driving shaft, and first transmission band 14 and second transmission band 15 operate simultaneously under a driven drive. In this embodiment, the upper portion and the bottom of the material to be detected need to be detected, a detection gap 16 is left between the first conveying belt 14 and the second conveying belt 15, and the CCD detection mechanism detects the bottom of the material to be detected from below the detection gap.
Alternatively, as shown in fig. 3, in the present embodiment, the CCD detecting mechanism 2 includes: a first mount 21, a first camera 22, a second mount 23 and a second camera 24. First installation 21 erects on the body frame 13 top surface, and first camera 22 is located on first installation frame 21, and first camera 22 is used for detecting whether waiting to examine the material top surface qualified. The second mounting bracket 23 is arranged on the bottom surface of the main frame body 13, the second camera 24 is arranged on the second mounting bracket 23, and the second camera 24 is used for detecting whether the bottom surface of the material to be detected is qualified or not.
Optionally, in this embodiment, the CCD detecting mechanism 3 further includes: two LED light sources 25, two LED light sources 25 are respectively arranged on the first mounting frame 21 and the second mounting frame 23.
Alternatively, in the present embodiment, the kicking mechanism 3 includes: a telescopic cylinder 31 and a push plate 32. The telescopic cylinder 31 is arranged on the main frame body 13, and the push plate 32 is arranged on a push rod of the telescopic cylinder 31. Specifically, a mounting frame is arranged on the main frame body 13, the telescopic cylinder 31 is arranged on the mounting frame, the push plate 32 is a convex plate, the upper section of the push plate 32 is in threaded connection with a push rod of the telescopic cylinder 31, and the horizontal line of the lower section of the push plate 32 is slightly higher than the horizontal line of the first conveying belt 14 and the second conveying belt 15.
Optionally, in this embodiment, the reverse false kick prevention system further includes: a scrap conveyor belt 5 and a secondary drive mechanism (not shown) for driving the scrap conveyor belt in operation. Kick useless mechanism 3 and locate one side of transport mechanism 1, waste material transmission band 5 locates the opposite side of transport mechanism 1. Kick useless mechanism 3 and kick unqualified material on waste material transmission band 5. The waste material transmission band 5 transports away unqualified material, avoids unqualified material to pile up outside transport mechanism 1.
Optionally, in this embodiment, the scrap conveyor belt 5 is coplanar with and perpendicular to the first conveyor belt 14 and the second conveyor belt 15.
Optionally, in this embodiment, the method further includes: striker plate 51, the input of waste material transmission band 5 is equipped with striker plate 51. The setting of striker plate avoids the material to drop from the waste material conveying belt.
In the present application, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may be directly contacting the first feature or the second feature or indirectly contacting the first feature or the second feature through an intermediate.
Also, a first feature "on," "above," and "over" a second feature may mean that the first feature is directly above or obliquely above the second feature, or that only the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lower level than the second feature.
In the description herein, reference to the description of the term "one embodiment," "some embodiments," "an example," "a specific example" or "some examples," or the like, means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples and features of different embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention.

Claims (8)

1. The utility model provides a reverse prevent mistake system of kicking which characterized in that includes: the device comprises a transmission mechanism, a CCD detection mechanism, a waste kicking mechanism, a detector and a controller;
the conveying mechanism is used for conveying a material to be detected, one end of the conveying mechanism is a feeding end, and the other end of the conveying mechanism is a discharging end;
the CCD detection mechanism is close to the feeding end of the transmission mechanism and is used for detecting whether the material to be detected on the transmission mechanism is qualified or not;
the waste kicking mechanism is arranged at the rear end of the CCD detection mechanism and is used for kicking off unqualified materials;
the detector is close to the discharge end of the transmission mechanism and used for detecting whether the qualified materials are stacked or not;
the controller is electrically connected with the transmission mechanism, the CCD detection mechanism, the waste kicking mechanism and the detector; when the CCD detection mechanism detects that the material to be detected is an unqualified product, the controller controls the waste kicking mechanism to kick the unqualified material out of the transmission mechanism; and the controller controls the conveying mechanism to stop feeding when the detector detects qualified material stacking.
2. The reverse false kick prevention system of claim 1, wherein the transmission mechanism comprises: the main frame body, the first conveying belt, the second conveying belt and the main driving mechanism;
the first conveying belt and the second conveying belt are arranged on the main frame body, and a detection gap is reserved between the first conveying belt and the second conveying belt;
the main driving mechanism is used for driving the first conveying belt and the second conveying belt to operate, one end of a material is arranged on the first conveying belt, the other end of the material is arranged on the second conveying belt, and a position to be detected on the bottom surface of the material to be detected is exposed out of the detection gap.
3. The reverse false kick prevention system according to claim 2, wherein the CCD detection mechanism comprises: the camera comprises a first mounting frame, a first camera, a second mounting frame and a second camera;
the first mounting frame is arranged on the top surface of the main frame body, the first camera is arranged on the first mounting frame, and the first camera is used for detecting whether the top surface of the material to be detected is qualified or not;
the second installation frame is arranged on the bottom surface of the main frame body, the second camera is arranged on the second installation frame, and the second camera is used for detecting whether the bottom surface of the material to be detected is qualified or not.
4. The reverse false kick prevention system according to claim 3, wherein the CCD detection mechanism further comprises: the two LED light sources are respectively arranged on the first mounting frame and the second mounting frame.
5. The reverse false kick prevention system of claim 2, wherein the kick disabling mechanism comprises: a telescopic cylinder and a push plate;
the telescopic cylinder is arranged on the main frame body, and the push plate is arranged on a push rod of the telescopic cylinder.
6. The reverse false kick prevention system according to any one of claims 2 to 5, further comprising: the waste conveying belt and a secondary driving mechanism are used for driving the waste conveying belt to operate;
the waste kicking mechanism is arranged on one side of the conveying mechanism, and the waste conveying belt is arranged on the other side of the conveying mechanism;
and the waste kicking mechanism kicks unqualified materials onto the waste conveying belt.
7. The reverse false-kicking prevention system of claim 6, wherein the waste conveyor belt is coplanar with the first conveyor belt and the second conveyor belt and is perpendicular to each other.
8. The reverse false kick prevention system of claim 7, further comprising: a striker plate;
the striker plate is located the input of waste material transmission band.
CN201922457573.8U 2019-12-31 2019-12-31 Reverse anti-false-kicking system Active CN212284938U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201922457573.8U CN212284938U (en) 2019-12-31 2019-12-31 Reverse anti-false-kicking system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201922457573.8U CN212284938U (en) 2019-12-31 2019-12-31 Reverse anti-false-kicking system

Publications (1)

Publication Number Publication Date
CN212284938U true CN212284938U (en) 2021-01-05

Family

ID=73932016

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201922457573.8U Active CN212284938U (en) 2019-12-31 2019-12-31 Reverse anti-false-kicking system

Country Status (1)

Country Link
CN (1) CN212284938U (en)

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