CN212275617U - Transposed conductor paint film continuity detection device - Google Patents
Transposed conductor paint film continuity detection device Download PDFInfo
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- CN212275617U CN212275617U CN202020437279.0U CN202020437279U CN212275617U CN 212275617 U CN212275617 U CN 212275617U CN 202020437279 U CN202020437279 U CN 202020437279U CN 212275617 U CN212275617 U CN 212275617U
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Abstract
The utility model discloses a transposed conductor film continuity detection device, this detection device includes: the device comprises a wire conveying mechanism, an annular detection mechanism, a wire output mechanism and a remote monitoring terminal; the annular detection mechanism is positioned between the lead conveying mechanism and the lead output mechanism; and the remote monitoring terminal is in communication connection with the annular detection mechanism. The detection device can be used for detecting the continuity of the paint film of the transposition wire in real time, and the remote monitoring terminal can send out early warning information when the paint film is discontinuous so that maintenance personnel can take measures in time. The detection device is convenient and accurate to detect and high in detection efficiency.
Description
Technical Field
The utility model relates to a processing equipment technical field of transposed conductor, concretely relates to transposed conductor film continuity detection device.
Background
In the process of processing the transposed conductor, the transposition process is one of main processes, and the transposition head is mainly used for performing staggered transposition on the enameled wire; due to the influence of mechanical vibration and enameled wire incoming line parameters, when transposition is conducted on a transposed conductor, transposition defects such as enameled wire breakage and wire jumping are prone to occurring, conventionally, workers need to continuously observe the transposition defects in front of transposition equipment, and when the transposition defects occur, timely processing and online detection are difficult to conduct.
SUMMERY OF THE UTILITY MODEL
To the problem, the utility model provides a transposed conductor film continuity detection device.
The purpose of the utility model is realized by adopting the following technical scheme:
a transposed conductor paint film continuity detection device comprises: the device comprises a wire conveying mechanism, an annular detection mechanism, a wire output mechanism and a remote monitoring terminal; the annular detection mechanism is positioned between the lead conveying mechanism and the lead output mechanism; the remote monitoring terminal is in communication connection with the annular detection mechanism;
the wire conveying mechanism is used for conveying the transposed wire to the annular detection mechanism;
the annular detection mechanism is used for carrying out paint film continuity detection on the transposed conductor entering the annular detection mechanism and transmitting a detection result to the remote monitoring terminal in real time;
the remote monitoring terminal is used for receiving and storing the paint film continuity detection data from the annular detection mechanism and sending out early warning information when the paint film detection data show that a paint film of the transposed conductor is discontinuous;
and the wire output mechanism is used for outputting the transposed wire detected by the annular detection mechanism.
In an alternative embodiment, the annular sensing mechanism comprises: the device comprises a supporting table and an annular detection cavity, wherein the annular detection cavity is erected on a table top of the supporting table and is fixedly connected with the table top of the supporting table;
the inner wall of the annular detection cavity inner ring is provided with a plurality of image sensors at equal intervals, and the plurality of image sensors are distributed along the annular direction of the annular detection cavity inner ring;
the annular detection mechanism further comprises: and the microprocessor is arranged in the annular detection cavity, receives the image data acquired by the image sensor, continuously detects whether a transposed conductor paint film in the image data is detected according to the received image data, and transmits the detection result to the remote monitoring terminal in real time.
In an alternative embodiment, the annular detection mechanism further comprises: and the LED light supplement lamps are arranged on the inner wall of the annular detection cavity inner ring.
In an alternative embodiment, the annular detection mechanism further comprises: the laser marking modules are arranged on the inner wall of the inner ring of the annular detection cavity and are in one-to-one correspondence with the image sensors;
the laser marking module is in communication connection with the microprocessor and is used for: and when the detection result of the microprocessor shows that the transposed conductor paint film is discontinuous, the microprocessor sends a driving instruction to a laser marking module corresponding to an image sensor for collecting the image data, and the laser marking module marks the vicinity of the corresponding transposed conductor according to the received driving instruction.
In an alternative embodiment, the wire feeding mechanism is identical in construction to the wire feeding mechanism;
the wire output mechanism includes: the device comprises a wire inlet, a transmission belt, an extrusion belt, a wire outlet and a controller;
the wire inlet and the wire outlet are respectively arranged at two ends of the transmission belt;
the extrusion belt is positioned above the transmission belt; the controller is electrically connected with the extrusion belt and is used for adjusting the upper position and the lower position of the extrusion belt so as to realize the adjustment of the space distance between the extrusion belt and the transmission belt;
the extrusion belt and the transmission belt are driven by the transmission roller to rotate towards the outlet.
In an alternative embodiment, the microprocessor includes: the device comprises an image noise reduction unit, an image feature extraction unit and a paint film continuity detection unit;
the image denoising unit is used for denoising the received image data;
the image characteristic extraction unit is used for extracting characteristic data representing the state of a transposed conductor paint film from the image data subjected to noise reduction;
and the paint film continuity detection unit is used for continuously detecting whether the transposed conductor paint film in the image data is continuous or not according to the extracted characteristic data and the pre-stored characteristic data of the paint film state of the standard transposed conductor, and transmitting the detection record to the remote monitoring terminal in real time.
In an optional embodiment, the remote monitoring terminal includes: the early warning unit is used for sending out early warning information when the monitoring result shows that the transposed conductor paint film is discontinuous
The utility model has the advantages that: an object of the embodiment of the utility model is to provide a transposed conductor film continuity detection device, can carry out real-time detection to the film continuity of transposed conductor through this detection device, and remote monitoring terminal can send early warning information when the film is discontinuous to in time take measures for maintainer. The detection device is convenient and accurate to detect and high in detection efficiency.
Drawings
The present invention is further explained by using the drawings, but the embodiments in the drawings do not constitute any limitation to the present invention, and for those skilled in the art, other drawings can be obtained according to the following drawings without any inventive work.
FIG. 1 is a block diagram of a transposed conductor film continuity testing device according to an embodiment of the present invention;
fig. 2 is a frame structure diagram of the ring detection mechanism 20 according to the embodiment of the present invention;
fig. 3 is a perspective view of the annular detection mechanism 20 according to the embodiment of the present invention;
fig. 4 is a block diagram of a microprocessor 26 according to an embodiment of the present invention;
fig. 5 is a plan view of the wire feeding mechanism 10 according to the embodiment of the present invention.
Reference numerals: the system comprises a wire conveying mechanism 10, an annular detection mechanism 20, a wire output mechanism 30, a remote monitoring terminal 40, a support table 21, an annular detection cavity 22, an image sensor 23, an LED light supplementing lamp 24, a laser marking module 25, a microprocessor 26, a wire inlet 11, a transmission belt 12, an extrusion belt 13, a wire outlet 14, an image noise reduction unit 261, an image feature extraction unit 262 and a paint film continuity detection unit 262.
Detailed Description
The invention will be further described with reference to the following examples.
FIG. 1 shows a transposed conductor paint film continuity test device, which comprises: the wire feeding mechanism 10, the loop detection mechanism 20, the wire output mechanism 30 and the remote monitoring terminal 40. Wherein, the ring detection mechanism 20 is located between the wire feeding mechanism 10 and the wire output mechanism 30, and the remote monitoring terminal 40 is connected with the ring detection mechanism 20 in communication.
The wire conveying mechanism 10 is used for conveying the transposed wires to the annular detection mechanism 20;
the annular detection mechanism 20 is used for carrying out paint film continuity detection on the transposed conductor entering into the annular detection mechanism and transmitting a detection result to the remote monitoring terminal 40 in real time;
the remote monitoring terminal 40 is used for receiving and storing the paint film continuity detection data from the annular detection mechanism 20 and sending out early warning information when the paint film continuity detection data shows that the paint film of the transposed conductor is discontinuous;
and the wire output mechanism 30 is used for outputting the transposed wire detected by the annular detection mechanism 20.
An object of the embodiment of the utility model is to provide a transposed conductor film continuity detection device, can carry out real-time detection to the film continuity of transposed conductor through this detection device, and remote monitoring terminal 40 can send early warning information when the film is discontinuous to in time take measures for maintainer. The detection device is convenient and accurate to detect and high in detection efficiency.
In an alternative embodiment, referring to fig. 2-3, the annular sensing mechanism 20 comprises: a support table 21 and an annular detection cavity 22, wherein the annular detection cavity 22 stands on the table top of the support table 21 and is fixedly connected with the table top of the support table 21.
A plurality of image sensors 23 are disposed at equal intervals on the inner wall of the inner ring of the annular detection chamber 22, and the plurality of image sensors 23 are distributed along the annular direction of the inner ring of the annular detection chamber 22. Each image sensor has its own ID.
The annular detection mechanism 22 further includes: and the microprocessor 26 is arranged in the annular detection cavity 22, the microprocessor 26 receives the image data collected by each image sensor 23, detects whether the transposed conductor paint film in the image data is continuously detected according to the received image data, and transmits the detection result to the remote monitoring terminal 40 in real time, wherein each image sensor 23 also transmits the ID of the image sensor to the microprocessor 26 when transmitting the image data to the microprocessor 26.
In an alternative embodiment, the annular sensing mechanism 22 further comprises: the laser marking modules 25 are arranged on the inner wall of the inner ring of the annular detection cavity 22, the number of the laser marking modules 25 is the same as that of the image sensors 23, the laser marking modules 25 are arranged in a one-to-one correspondence mode, each laser marking module 25 has an ID, the ID of each laser marking module 25 is associated with the ID of the corresponding image sensor 23, and the associated information is stored in a storage unit of the microprocessor 26.
The laser marking module 25 is communicatively connected to the microprocessor 26 for: when the detection result of the microprocessor 26 shows that the transposed conductor paint film is discontinuous, the microprocessor sends a driving instruction to the laser marking module corresponding to the image sensor for collecting the image data, and the laser marking module marks the vicinity of the corresponding transposed conductor according to the received driving instruction.
The method comprises the following steps: when the detection result of the microprocessor 26 shows that the transposed conductor paint film is discontinuous, the microprocessor 26 obtains a laser marking module corresponding to the image sensor according to the ID of the image sensor and the data stored in the storage unit of the image sensor, then the microprocessor 26 sends a driving instruction to the laser marking module, and the laser marking module marks the discontinuous area of the transposed conductor paint film according to the received driving instruction, so that subsequent maintenance personnel can find the discontinuous position of the transposed conductor paint film in time and take corresponding remedial measures. Preferably, the laser emitting port of the laser marking module and the image acquisition port of its associated image sensor can be focused on the same point, which is located right on the path of the transposed conductor through the annular detection chamber. It should be noted that, in order to ensure accurate marking, a person skilled in the art can adjust the orientation of the laser emitting port of the associated laser marking module according to the area that can be monitored by the image sensor.
In an alternative embodiment, the annular sensing mechanism 22 further comprises: a plurality of LED light filling lamps 24, a plurality of LED light filling lamps 24 set up with on the inner wall of annular detection intracavity ring. It is used for: when this detection device's operational environment light is dim, accessible LED light filling lamp 24 carries out the light filling to make image sensor 23 gather more clear image data, detect with the follow-up wire film continuity of shifting. In an alternative embodiment, the number of the LED light supplement lamps 24 is the same as that of the image sensors, the laser marking module 25 is disposed on one side of the image sensors, and the LED light supplement lamps 24 are disposed on the other side of each image sensor.
In an alternative embodiment, the wire feeding mechanism 10 is identical in construction to the wire payout mechanism 30. fig. 5 shows a plan view of the wire payout mechanism 10, the wire feeding mechanism 10 including: the device comprises a wire inlet 11, a transmission belt 12, an extrusion belt 13, a wire outlet 14 and a controller;
the wire inlet 11 and the wire outlet 12 are respectively arranged at two ends of the transmission belt;
the extrusion belt 13 is positioned above the transmission belt 12; the controller (not shown) is electrically connected to the extrusion belt 13, and is configured to adjust the up-down position of the extrusion belt 13, so as to adjust the spatial distance between the extrusion belt 13 and the conveying belt 12.
When the transposed conductor conveying mechanism 10 is used for conveying transposed conductors, the upper position and the lower position of the extrusion belt 13 are adjusted through the controller according to the thickness of the transposed conductors, so that the space distance between the transmission belt 12 and the extrusion belt is matched with the thickness of the transposed conductors, and the transposed conductors can be prevented from being overturned when conveyed. When the end-of-period continuity of the transposed conductor is detected, the device can be directly installed at the rear end of equipment for manufacturing the transposed conductor, the manufactured transposed conductor is directly led into the wire inlet 11, is transmitted to the annular detection mechanism 22 through the transmission belt 12 and the wire outlet 14 for detection, and is then output through the conductor output mechanism, so that the real-time detection of the continuity of a paint film of the transposed conductor is realized.
In an alternative embodiment, the transmission belts in the wire conveying mechanism 10 and the wire output mechanism 30 are on the same plane with the central axis of the annular detection cavity 22, and the transposed wire transmitted by the transmission belt of the wire conveying mechanism 10 passes through the annular detection cavity 22 and is output by the wire output mechanism 30. Wherein the transposed conductor is located on the central axis of the annular detection chamber 22.
In an alternative embodiment, referring to fig. 4, the microprocessor 26 includes: an image noise reduction unit 261, an image feature extraction unit 262, and a paint film continuity detection unit 263;
the image denoising unit 261 is configured to perform denoising operation on the received image data;
the image feature extraction unit 262 is configured to extract feature data representing a transposed conductor paint film state from the noise-reduced image data;
the paint film continuity detecting unit 263 is configured to detect whether the transposed conductor paint film in the image data is continuous according to the extracted characteristic data and the pre-stored characteristic data of the standard transposed conductor paint film state, and transmit the detection record to the remote monitoring terminal 40 in real time.
In an alternative embodiment, the remote monitoring terminal 40 includes: and the early warning unit is used for sending early warning information when the monitoring result shows that the transposed conductor paint film is discontinuous.
The detection device can be used for detecting the continuity of the paint film of the transposition wire in real time, and the remote monitoring terminal 40 can send out early warning information when the paint film is discontinuous so that maintenance personnel can take measures in time. The detection device is convenient and accurate to detect and high in detection efficiency.
It should be finally noted that the above embodiments are only intended to illustrate the technical solutions of the present invention, and not to limit the scope of the present invention, and although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the technical solutions of the present invention can be modified or replaced with equivalents without departing from the spirit and scope of the technical solutions of the present invention.
Claims (7)
1. A transposed conductor paint film continuity detection device is characterized by comprising: the device comprises a wire conveying mechanism, an annular detection mechanism, a wire output mechanism and a remote monitoring terminal; the annular detection mechanism is positioned between the lead conveying mechanism and the lead output mechanism; the remote monitoring terminal is in communication connection with the annular detection mechanism;
the wire conveying mechanism is used for conveying the transposed wire to the annular detection mechanism;
the annular detection mechanism is used for carrying out paint film continuity detection on the transposed conductor entering the annular detection mechanism and transmitting a detection result to the remote monitoring terminal in real time;
the remote monitoring terminal is used for receiving and storing the paint film continuity detection data from the annular detection mechanism and sending out early warning information when the paint film detection data show that a paint film of the transposed conductor is discontinuous;
and the wire output mechanism is used for outputting the transposed wire detected by the annular detection mechanism.
2. The transposed conductor paint film continuity detecting device according to claim 1, wherein said annular detecting mechanism comprises: the device comprises a supporting table and an annular detection cavity, wherein the annular detection cavity is erected on a table top of the supporting table and is fixedly connected with the table top of the supporting table;
the inner wall of the annular detection cavity inner ring is provided with a plurality of image sensors at equal intervals, and the plurality of image sensors are distributed along the annular direction of the annular detection cavity inner ring;
the annular detection mechanism further comprises: and the microprocessor is arranged in the annular detection cavity, receives the image data acquired by the image sensor, continuously detects whether a transposed conductor paint film in the image data is detected according to the received image data, and transmits the detection result to the remote monitoring terminal in real time.
3. The transposed conductor paint film continuity detecting device according to claim 2, wherein said annular detecting mechanism further comprises: and the LED light supplement lamps are arranged on the inner wall of the annular detection cavity inner ring.
4. The transposed conductor paint film continuity detecting device according to claim 2, wherein said annular detecting mechanism further comprises: the laser marking modules are arranged on the inner wall of the inner ring of the annular detection cavity and are in one-to-one correspondence with the image sensors;
the laser marking module is in communication connection with the microprocessor and is used for: and when the detection result of the microprocessor shows that the transposed conductor paint film is discontinuous, the microprocessor sends a driving instruction to a laser marking module corresponding to an image sensor for collecting the image data, and the laser marking module marks the vicinity of the corresponding transposed conductor according to the received driving instruction.
5. The transposed conductor paint film continuity detecting device according to claim 1, wherein said conductor feeding mechanism and said conductor discharging mechanism are identical in structure;
the wire output mechanism includes: the device comprises a wire inlet, a transmission belt, an extrusion belt, a wire outlet and a controller;
the wire inlet and the wire outlet are respectively arranged at two ends of the transmission belt;
the extrusion belt is positioned above the transmission belt; the controller is electrically connected with the extrusion belt and is used for adjusting the upper position and the lower position of the extrusion belt so as to realize the adjustment of the space distance between the extrusion belt and the transmission belt;
the extrusion belt and the transmission belt are driven by the transmission roller to rotate towards the outlet.
6. The transposed conductor paint film continuity detecting apparatus according to claim 2, wherein said microprocessor comprises: the device comprises an image noise reduction unit, an image feature extraction unit and a paint film continuity detection unit;
the image denoising unit is used for denoising the received image data;
the image characteristic extraction unit is used for extracting characteristic data representing the state of a transposed conductor paint film from the image data subjected to noise reduction;
and the paint film continuity detection unit is used for continuously detecting whether the transposed conductor paint film in the image data is continuous or not according to the extracted characteristic data and the pre-stored characteristic data of the paint film state of the standard transposed conductor, and transmitting the detection record to the remote monitoring terminal in real time.
7. The transposed conductor paint film continuity detecting device according to claim 1, wherein said remote monitor terminal comprises: and the early warning unit is used for sending out early warning information when the film detection data show that the transposed conductor film is discontinuous.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020437279.0U CN212275617U (en) | 2020-03-30 | 2020-03-30 | Transposed conductor paint film continuity detection device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202020437279.0U CN212275617U (en) | 2020-03-30 | 2020-03-30 | Transposed conductor paint film continuity detection device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117607166A (en) * | 2023-11-24 | 2024-02-27 | 长沙湘鸿仪器机械有限公司 | Online monitoring system for surface defects of enameled wire |
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- 2020-03-30 CN CN202020437279.0U patent/CN212275617U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117607166A (en) * | 2023-11-24 | 2024-02-27 | 长沙湘鸿仪器机械有限公司 | Online monitoring system for surface defects of enameled wire |
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