CN212266185U - Large-scale wine jar shedder - Google Patents

Abstract

The utility model discloses a large-scale wine jar shedder, including jacking device and the roof of connection on jacking device, jacking device's top is provided with the mould plummer, and the mould plummer is used for placing the wine jar forming die who needs the drawing of patterns, and wine jar forming die's bottom is provided with detachable bottom plate, is provided with the roof via hole on the mould plummer for pass the roof, thereby make its roof can support detachable bottom plate and carry out the drawing of patterns. The utility model discloses simple structure, reasonable in design, functional and practicality are strong, and easy operation is convenient, and work efficiency is high, is suitable for large-scale wine jar drawing of patterns to use.

Description

Large-scale wine jar shedder

Technical Field

The utility model belongs to the technical field of wine jar production facility, especially, relate to a large-scale wine jar shedder.

Background

In the traditional manufacturing process of the ceramic wine jar, a small wine jar can be conveniently formed into a blank body without a mould, but for large wine jars with specifications of 500K, 1000K and the like, the mould is needed. However, the large wine jar is large in size, so that the demoulding is difficult. Therefore, how to quickly and conveniently release the blank of the large wine jar from the mold becomes a problem to be solved urgently by the technical personnel in the field.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a large-scale wine jar shedder can solve above-mentioned prior art's weak point completely.

The purpose of the utility model is realized through the following technical scheme:

the utility model provides a large-scale wine jar shedder, includes jacking device and connects the roof on jacking device, and jacking device's top is provided with the mould plummer, and the mould plummer is used for placing the wine jar forming die who needs the drawing of patterns, and wine jar forming die's bottom is provided with detachable bottom plate, is provided with the roof via hole on the mould plummer for pass the roof, thereby make its roof can support detachable bottom plate and carry out the drawing of patterns.

Further, the bottom of the mould plummer is provided with a support bar for supporting the mould plummer.

Further, unable adjustment base is installed to jacking device's bottom, and jacking device is cylinder or pneumatic cylinder.

Furthermore, a marking line is arranged on the die bearing platform and used for positioning and placing the wine jar forming die.

Further, still include the built on stilts formula loading board, the built on stilts formula loading board includes the bearing plate body, and the bearing plate body middle part is provided with the roof perforation, and the bottom circumference equipartition of bearing plate body has a plurality of supporting legss, and the location of built on stilts formula loading board is placed in the marking for bear wine jar forming die.

Compared with the prior art, the beneficial effects of the utility model reside in that: simple structure, reasonable in design, functional and practicality are strong, with wine jar forming die hoist and mount to overhead formula loading board on, start the jacking device and can carry out the drawing of patterns, easy operation is convenient, and work efficiency is high, is suitable for large-scale wine jar drawing of patterns to be used.

Drawings

FIG. 1 is a schematic structural diagram of a ceramic wine jar forming production line;

fig. 2 is a schematic structural diagram of the present invention;

fig. 3 is a top view of the present invention;

FIG. 4 is a schematic structural diagram of the matching of the blank body and the wine jar lower half forming die;

FIG. 5 is a schematic structural view of an overhead carrying floor;

FIG. 6 is a bottom view of the overhead carrier plate;

FIG. 7 is a schematic structural view of a wine jar forming mold;

FIG. 8 is a schematic structural diagram of a first press-fitting device;

FIG. 9 is a schematic view of the structure of a first rotary mold cylinder;

FIG. 10 is a schematic structural view of the first rotary mold cylinder matched with a lower portion forming mold of a wine jar;

FIG. 11 is a schematic structural view of the matching between the wine jar lower half part forming die and the wine jar lower half part blank;

FIG. 12 is a schematic view of the second press apparatus;

FIG. 13 is a schematic structural view of a second rotary mold cylinder;

FIG. 14 is a schematic view of the second rotary mold cylinder matching the upper mold half of the wine jar;

FIG. 15 is a schematic structural view of the upper half forming die of the wine jar matched with the upper half blank of the wine jar;

FIG. 16 is a schematic structural view of the roll-over hoist;

FIG. 17 is a schematic view of the second connector;

FIG. 18 is a schematic structural view of a bushing;

fig. 19 is a schematic view of the construction of a metal lock ring.

Reference numerals: the device comprises a jacking device 1, a top plate 2, a fixed base 3, a die bearing table 4, a top plate through hole 5, a demoulding device mounting groove 6, a support rod 7, a first support 8, a first rotary die cylinder 9, a first power device 10, a belt 11, a wine jar lower half forming die 23, a wine jar lower half blank 12, a first jacking mechanism 13, a first connecting rod 14, a first scraper 15, a first mounting plate 16, a first sleeve plate 17, a first blade 18, a first operating rod 19, a second support 20, a second rotary die cylinder 21, a second power device 22, a wine jar upper half forming die 24, a wine jar upper half blank 25, a second jacking mechanism 26, a second connecting rod 27, a second scraper 28, a second mounting plate 29, a second sleeve plate 30, a second blade 31, a second operating rod 32, an overhead type 70, a detachable bottom plate 71, a transverse connecting rod 40, a hoisting plate 41, a hanging hole 42, a supporting rod 7, a first supporting plate 8, The vertical connecting rod 43, the metal locking ring 44, the locking notch 45, the sleeve 46, the first connecting plate 47, the second connecting plate 48, the first fixing seat 49, the first connecting shaft 50, the first connecting piece 51, the second fixing seat 52, the second connecting shaft 53, the second connecting piece 54, the cycloidal pin gear reducer 56, the transverse connecting plate 5401, the vertical connecting plate 5402, the vertical mounting plate 5403, the second connecting shaft mounting hole 57, the annular groove 60, the marking line 80, the bearing plate body 7001, the top plate through hole 7002 and the supporting foot 7003.

Detailed Description

The invention will be further described with reference to the following specific embodiments and the accompanying drawings.

As shown in fig. 2 to 7, the large wine jar demoulding device comprises a jacking device 1 and a top plate 2 connected to the jacking device. The top of jacking device 1 is provided with mould plummer 4, and mould plummer 4 is used for placing the wine jar forming die that needs the drawing of patterns, and wine jar forming die's bottom is provided with detachable bottom plate 71, is provided with roof via hole 5 on the mould plummer for pass roof 2, thereby make its roof 2 can support detachable bottom plate 71 and demold. In order to enhance the bearing capacity of the mould carrier table 4, the bottom of the mould carrier table 4 is provided with a support bar 7 for supporting the mould carrier table 4. Fixed base 3 is installed to jacking device 1's bottom, and jacking device 1 is cylinder or pneumatic cylinder, but preferred spacing height automatic debugging. And a marked line 80 is arranged on the mould bearing platform 4 and used for positioning and placing the wine jar forming mould. After the drawing of patterns, in order to facilitate transporting wine jar forming die with fork truck, still be provided with built on stilts formula loading board 70, built on stilts formula loading board 70 is including bearing plate body 7001, and bearing plate body 7001 middle part is provided with roof perforation 7002, and the bottom circumference equipartition that bears plate body 7001 has a plurality of supporting legss 7003, and built on stilts formula loading board 70 is fixed a position and is placed in marking 80 for bear wine jar forming die.

The utility model discloses simple structure, reasonable in design, functionality and practicality are strong, its principle does, place overhead formula loading board 70 in marking 80, roof perforation 7002 aligns with roof via hole 5 of below, later with wine jar forming die hoist and mount overhead formula loading board 70 on, start jacking device 1, roof 2 passes roof via hole 5 and roof perforation 7002 in proper order and supports detachable bottom plate 71 rebound to deviate from the body, its easy operation is convenient, high work efficiency, be suitable for large-scale wine jar drawing of patterns to use.

As shown in fig. 1 to 19, the utility model is applied in the production line of the ceramic wine jar as follows:

the production line comprises a demoulding device, a first machine pressing device and a second machine pressing device which are arranged in sequence. The demolding device is used for being matched with the first mechanical pressing device to perform demolding operation. The first mechanical pressing device is used for the green body forming operation of the lower half part of the ceramic wine jar, and the second mechanical pressing device is used for the green body forming operation of the upper half part of the ceramic wine jar.

The demolding device comprises a jacking device 1 and a top plate 2 connected to the jacking device 1. Preferably cylinder or pneumatic cylinder of jacking device 1, the vertical setting of jacking device 1, unable adjustment base 3 is installed to the bottom. As shown in fig. 2, a mold bearing platform 4 is arranged above the jacking device 1, and the mold bearing platform 4 is preferably made of steel plate and is preferably flush with the ground. The mould plummer 4 is used for placing the wine jar forming die that needs the drawing of patterns, is provided with roof via hole 5 on the mould plummer 4 for pass roof 2.

In the installation process, firstly, a demoulding device installation groove 6 is arranged on the ground, the demoulding device is installed in the demoulding device installation groove 6, and the mould bearing platform 4 is flush with the ground. When the jacking device 1 is retracted, the top plate 2 is just positioned in the top plate through hole 5, so that the top surface of the die bearing table 4 is a horizontal plane, and when the jacking device is not operated, the jacking device does not occupy the space of a workshop and does not influence other operation items. In order to increase the carrying capacity of the mould carriers 4, support bars 7 are provided in the stripper mounting groove 6 for supporting at the bottom of the mould carriers 4.

As shown in fig. 8, the first pressing device includes a first mold rotating mechanism and a first scraper mechanism associated with the first mold rotating mechanism. The first pressing device further comprises a first support 8, and the first model rotating mechanism and the first scraper mechanism are correspondingly installed on the first support 8. The first model rotating mechanism comprises a first rotating model cylinder 9 and a first power device 10 which are correspondingly arranged on the first support 8, wherein the first power device 10 is an electric motor, and the electric motor is connected with the first rotating model cylinder 9 through a belt 11 so as to drive the first rotating model cylinder 9 to rotate. As shown in fig. 10 and 11, the first rotary mold cylinder 9 is used for carrying a wine jar lower half forming mold 23, and a wine jar lower half blank 12 is arranged in the mold. Through the synchronous rotation of the first rotary model cylinder 9, the inside of the lower half part blank 12 of the wine jar is molded by the first scraper mechanism. The first scraper mechanism comprises a first jacking mechanism 13 correspondingly installed on the first support 8, and the first jacking mechanism 13 is an air cylinder or a hydraulic cylinder. The top of first climbing mechanism 13 articulates there is first connecting rod 14, and the one end of first connecting rod 14 articulates on first support 8, and first scraper 15 is installed to the other free end of first connecting rod 14, and the shape of the operation face of first scraper 15 matches with the inside shape of wine jar lower half for cooperate the use of first rotary model section of thick bamboo 9. The first blade 15 includes a first mounting plate 16, a first bushing 17, and a first blade 18. The first blade 18 has a certain thickness and is made of a wood material or a rubber material, which is advantageous for weight reduction. The first bushing 17 and the first mounting plate 16 are made of a metal material, such as an iron plate, a stainless steel plate, or the like. First mounting panel 16 is fixed on first connecting rod 14, and first bushing 17 and first blade 18 overlap the matching together, and its working face shape all is unanimous with the inside shape of wine jar lower half, fixes on first mounting panel 16 through the bolt, is favorable to dismantling the tool changing. In order to facilitate the stable control of the operation of the first scraper 15 by the operator, a first operating rod 19 is arranged at the free end of the first link 14 for the purpose of manually controlling the first scraper 15, thereby controlling the stability of the operation and the thickness of the blank.

As shown in fig. 12, the second press device includes a second mold rotating mechanism and a second scraper mechanism matched with the second mold rotating mechanism. The second press device also comprises a second bracket 20, and the second model rotating mechanism and the second scraper mechanism are correspondingly arranged on the second bracket 20. The second mold rotating mechanism includes a second rotating mold cylinder 21 and a second power device 22 correspondingly mounted on the second support 20, the second power device 22 is a motor, and the motor is connected to the second rotating mold cylinder 21 through a belt 11, so as to drive the second rotating mold cylinder 21 to rotate. As shown in fig. 14 and 15, the second rotary mold cylinder 21 is used to fit and carry a wine jar upper half forming mold 24, in which a wine jar upper half blank 25 is placed. Through the synchronous rotation of the second rotary model cylinder 21, the second scraper mechanism is used for molding the inner part of the wine jar upper half blank 25. The second scraper mechanism comprises a second jacking mechanism 26 correspondingly installed on the second support 20, and the second jacking mechanism 26 is an air cylinder or a hydraulic cylinder. The top of the second jacking mechanism 26 is hinged with a second connecting rod 27, one end of the second connecting rod 27 is hinged on the second support 20, the other free end of the second connecting rod 27 is provided with a second scraper 28, and the shape of the working surface of the second scraper 28 is matched with the shape of the upper half part of the wine jar and used for being matched with the second rotary model cylinder 21. The second scraper 28 comprises a second mounting plate 29, a second strap 30 and a second blade 31. The second blade 31 has a certain thickness and is made of wood material or rubber material, which is beneficial to reducing weight. The second strap 30 and the second mounting plate 29 are made of a metal material, such as iron plate, stainless steel plate, etc. The second mounting plate 29 is fixed on the second connecting rod 27, the second sleeve plate 30 and the second blade 31 are overlapped and matched together, the shape of the working face of the second sleeve plate is consistent with the shape of the inner part of the upper half part of the wine jar, and the second sleeve plate and the second blade are fixed on the second mounting plate 29 through bolts, so that the disassembly and tool changing are facilitated. In order to facilitate the operator to stably control the operation of the second scraper 28, a second operating rod 32 is provided at the free end of the second link 27 for the purpose of manually controlling the second scraper 28, thereby controlling the stability of the operation and the thickness of the blank.

In the installation process of the first mechanical pressing device and the second mechanical pressing device, a ground installation groove needs to be arranged, one part of the ground installation groove is located above the ground, and the rest of the ground installation groove is located below the ground. As shown in fig. 8 and 12, the dotted line is the horizon line, and the dotted line is arranged below the ground, so that the design is to reduce the height of the whole equipment, and is beneficial to an operator to stand on the ground for operation.

The utility model discloses in operation process, the mould that will be equipped with first half blank 25 of wine jar and wine jar lower half blank 12 hoists respectively in the rotary die section of thick bamboo that corresponds, then independently starts first mechanical pressing device and second mechanical pressing device respectively, carries out the independent operation to it. After the mechanical pressing device is started, the motor drives the rotary mold cylinder to rotate, the jacking mechanism retracts, the connecting rod is pulled downwards, the scraper enters the blank, then an operator presses the operating rod with hands, the scraper contacts the wall of the blank, and redundant materials are scraped through automatic rotation of the scraper. According to the design, an operator only needs to simply control the operating rod and well master the removal amount, so that the operation is simple, the labor amount is low, and the working efficiency is high. After the allowance is removed, the mold is lifted out by a lifting device (such as an electric hoist), and an empty bearing plate 70 is placed on the mold bearing table 4 above the demolding device, as shown in fig. 5 and 6. The lower half forming die 23 of the wine jar is placed on the overhead bearing plate 70, and the upper half forming die 24 of the wine jar is turned over by the turning and hoisting device arranged on the hoisting device and buckled on the lower half forming die 23 of the wine jar, so that the upper half forming die 24 of the wine jar is taken off. And finally, starting the jacking device 1 to drive the top plate 2 to move upwards to jack up the detachable bottom plate 71 of the wine jar lower half forming die 23, so that the whole blank body is separated from the wine jar lower half forming die 23.

The overturning and hoisting device comprises an overturning and hoisting mechanism and a portal frame connected with the overturning and hoisting mechanism as shown in fig. 16 to 19, wherein the portal frame comprises a transverse connecting rod 40, a hoisting plate 41 is arranged on the transverse connecting rod 40, and a hanging hole 42 for hanging a hook of an electric hoist is arranged on the hoisting plate 41. The two ends of the transverse connecting rod 40 are detachably and symmetrically provided with the vertical connecting rods 43, the transverse connecting rod 40 can be detachably replaced or the position of the transverse connecting rod 40 on the vertical connecting rods 43 can be adjusted, and the transverse connecting rod can be directly welded and fixedly connected for manufacturing convenience. The overturning and hoisting mechanism comprises a metal lock ring 44, and the metal lock ring 44 can be made of steel bars. The metal locking ring 44 is provided with a locking opening 45, the locking opening 45 is matched with a sleeve 46, and the sleeve 46 is sleeved on the locking opening 45, so that the metal locking ring 44 can be folded, and the purpose of locking is achieved. The outer side wall of the metal locking ring 44 is welded with a first connecting plate 47 and a second connecting plate 48, the first connecting plate 47 and the second connecting plate 48 are symmetrically arranged, a first fixing seat 49 is arranged on the first connecting plate 47, the first fixing seat 49 is fixed with a first connecting shaft 50, the first connecting shaft 50 is connected with a first connecting piece 51 through a bearing, and the first connecting piece 51 is correspondingly connected with a vertical connecting rod 43. The second connecting plate 48 is provided with a second fixed seat 52, the second fixed seat 52 is fixed with a second connecting shaft 53, the second connecting shaft 53 is connected with a second connecting piece 54 through a bearing, and the second connecting piece 54 is correspondingly connected with another vertical connecting rod 43. The second connecting piece 54 is fixed with a cycloidal pin gear reducer 56, the cycloidal pin gear reducer is preferably a reducer with the model number XL3-59 produced by Jiangnan reducer Co., Ltd, Changzhou, China, and the rotating shaft of the cycloidal pin gear reducer 56 is connected with the second connecting shaft 53. The second connector 54 includes a horizontal connection plate 5401, and both ends of the horizontal connection plate 5401 are connected with a vertical connection plate 5402 and a vertical mounting plate 5403, respectively. The vertical connecting plate 5402 is connected with the vertical connecting rod 43, a second connecting shaft mounting hole 57 is formed in the vertical connecting plate 5402 and used for being connected with a second connecting shaft 53, and the vertical connecting plate 5402 is connected with the cycloidal pin gear speed reducer 56 through bolts. In operation, the metal locking ring 44 is inserted into the annular groove 60 of the jar upper half forming mold 24, as shown in fig. 7. The metal locking ring 44 is locked by the sleeve 46, lifted by the electric hoist, and rotated by the handle of the cycloid pin gear speed reducer 56, so that the second connecting shaft 53, the metal locking ring 44 and the first connecting shaft 50 are driven to rotate by the rotating shaft of the cycloid pin gear speed reducer 56, and the die is turned over.

The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.

Claims (5)

1. The utility model provides a large-scale wine jar shedder which characterized in that: including jacking device and the roof of connection on jacking device, jacking device's top is provided with the mould plummer, and the mould plummer is used for placing the wine jar forming die who needs the drawing of patterns, and wine jar forming die's bottom is provided with detachable bottom plate, is provided with the roof via hole on the mould plummer for pass the roof, thereby make its roof can support detachable bottom plate and carry out the drawing of patterns.

2. The large wine jar demoulding device according to claim 1, wherein: the bottom of the mould plummer is provided with a support bar for supporting the mould plummer.

3. The large wine jar demoulding device according to claim 1, wherein: the fixed base is installed to jacking device's bottom, and jacking device is cylinder or pneumatic cylinder.

4. The large wine jar demoulding device according to claim 1, wherein: and the mold bearing table is provided with marked lines for positioning and placing the wine jar forming mold.

5. The large wine jar demoulding device according to any one of the preceding claims, wherein: still include the overhead formula loading board, the overhead formula loading board is provided with the roof perforation including bearing plate body, bearing plate body middle part, and the bottom circumference equipartition of bearing plate body has a plurality of supporting legss, and the location of overhead formula loading board is placed in the marking for bear wine jar forming die.

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