CN212265775U - Integrated intelligent material warehouse - Google Patents
Integrated intelligent material warehouse Download PDFInfo
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- CN212265775U CN212265775U CN201922476976.7U CN201922476976U CN212265775U CN 212265775 U CN212265775 U CN 212265775U CN 201922476976 U CN201922476976 U CN 201922476976U CN 212265775 U CN212265775 U CN 212265775U
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Abstract
The utility model discloses an integrated intelligent material warehouse, which comprises a main body bracket, wherein the main body bracket is provided with a material storage device and a control device, the material storage device is electrically connected with the control device, the main body bracket is provided with a robot, the robot is electrically connected with the control device, and the bottom of the main body bracket is provided with an installation platform; the robot comprises a fixed seat, a clamping device and a rotating device for driving the clamping device to move; storage device includes the storage frame and installs a plurality of storage mechanisms at the storage frame, the storage frame is installed in the main part support, the storage frame has a plurality of mounting holes from last equidistant interval distribution down, a plurality of storage mechanisms are connected with corresponding mounting hole respectively, adopt the integral type structure, the packaging efficiency is high, change the pay-off through the robot, staff's intensity of labour has been reduced, production efficiency has been improved, the time of production reloading has been reduced, and the counter point is simple, can change the screens wantonly, be applicable to the product of multiple specification, and easy operation, the manufacturing cost of enterprise has been practiced thrift.
Description
Technical Field
The utility model belongs to the technical field of storage equipment technique and specifically relates to a relate to integral type intelligence feed bin.
Background
The material warehouse is mainly used for storing materials and placing workpieces to be processed or processed in the material warehouse.
The existing material library mainly has the following defects:
1. the material warehouse is fixedly installed at a feeding hole of the processing equipment, a workpiece on the material warehouse is manually placed on a feeding device of the processing equipment by a worker, and the feeding mode is manually changed, so that the worker has high working strength and low working efficiency;
2. the installation time of the material warehouse is long, the occupied area is large, the production efficiency is influenced, and the storage station is single, so that various products cannot be taken into consideration simultaneously;
3. when a product is replaced, each layer of station of the material warehouse needs to be repositioned again, so that the standby time is prolonged, and the production efficiency is reduced;
4. the technical requirements on workers are high, and the normal operation can be realized only by having a higher robot operation level.
With the increasing demand for small-lot and multi-type personalized customization, such a material library cannot meet the production requirement. There is a need for improvement.
SUMMERY OF THE UTILITY MODEL
Not enough to prior art exists, the utility model aims at providing an integral type intelligence feed bin, the equipment is fast, has improved production efficiency.
In order to achieve the purpose, the technical scheme adopted by the utility model is an integrated intelligent material warehouse, which comprises a main body bracket, wherein the main body bracket is provided with a material storage device and a control device, the material storage device is electrically connected with the control device, the main body bracket is provided with a robot, the robot is electrically connected with the control device, and the bottom of the main body bracket is provided with an installation platform;
the robot comprises a fixed seat, a clamping device and a rotating device for driving the clamping device to move, wherein the fixed seat is arranged on the mounting platform, the bottom of the rotating device is arranged on the fixed seat, and the clamping device is arranged at the top of the rotating device;
the storage device comprises a storage frame and a plurality of storage mechanisms arranged on the storage frame, the storage frame is arranged on the main body support, a plurality of mounting holes are distributed on the storage frame at intervals from top to bottom, and the storage mechanisms are respectively connected with the corresponding mounting holes.
In a further technical scheme, the clamping device comprises an installation seat and at least one clamping mechanism, the installation seat is installed at the output end of the rotating device, and the clamping mechanism is installed on the installation seat.
In a further technical scheme, fixture includes centre gripping cylinder and clamping jaw, and the mount pad includes connecting portion and installation department, connecting portion with rotary device's output is connected, and the installation department is opened has the fixed orifices, and the centre gripping cylinder is installed in the fixed orifices, and the clamping jaw is installed in the output of centre gripping cylinder.
In a further technical scheme, storage mechanism includes the storage board, and a plurality of storage boards are arranged in the storage frame from last to down in proper order, each storage board demountable installation in the mounting hole, storage board open have a plurality of storage stations, detection mechanism is installed to the storage frame, and detection mechanism is connected with controlling means electricity.
In a further technical scheme, the detection mechanism comprises a sensor for monitoring materials, the sensing end of the sensor faces the storage station, and an electronic tag and a state lamp are arranged on the outer side of the storage station.
In a further technical scheme, storage mechanism includes conveyer belt, synchronizing wheel and conveying motor, and the conveyer belt overlaps in the synchronizing wheel, and the output and the synchronizing wheel of conveying motor are connected, and the synchronizing wheel is fixed in the mounting hole, conveyer belt are provided with a plurality of storage station, main part support mounting has image controller, and image controller's response end is towards storage station, and storage station's the outside is provided with electronic tags and status light.
In a further technical scheme, the outside of storage device is provided with the emergency exit, and the emergency exit pin joint is in main part support, and the support body is provided with into discharge gate.
In a further technical scheme, the top of the main body support is provided with an illuminating lamp and a warning lamp, the illuminating lamp is installed on the inner side of the main body support, the warning lamp is installed on the outer side of the main body support, and the illuminating lamp and the warning lamp are respectively electrically connected with the control device.
In a further technical scheme, the control device comprises an industrial personal computer and a PLC (programmable logic controller), the industrial personal computer is installed on one side of the main body support, the robot comprises a demonstrator, and the demonstrator is installed on the outer side of the main body support.
After the structure is adopted, compared with the prior art, the utility model the advantage that has is: the utility model discloses an integral type structure, the packaging efficiency is high, changes the pay-off through the robot, has reduced staff's intensity of labour, has improved production efficiency, has reduced the time of production reloading, and the counter point is simple, can change the screens wantonly, is applicable to the product of multiple specification, and easy operation has practiced thrift the manufacturing cost of enterprise.
Drawings
The present invention will be further explained with reference to the drawings and examples.
Fig. 1 is the structure schematic diagram of the integrated intelligent material warehouse of the utility model.
Fig. 2 is another schematic structural diagram of the present invention.
Fig. 3 is a schematic view of a robot.
Fig. 4 is an enlarged schematic view at a in fig. 2.
In the figure:
1-a main body support, 11-an installation platform, 12-a safety door, 13-a material inlet and outlet, 15-a lighting lamp and 16-a warning lamp;
2-a storage device, 21-a storage rack, 211-a mounting hole, 22-a storage mechanism, 221-a storage plate, 222-a storage station and 223-a state lamp;
3-control device, 31-industrial control computer;
4-robot, 41-fixed seat, 42-clamping device, 421-mounting seat, 422-clamping mechanism, 4221-clamping cylinder, 4222-clamping jaw, 43-rotating device and 44-demonstrator.
Detailed Description
The following description is only a preferred embodiment of the present invention, and does not limit the scope of the present invention.
The embodiment, as shown in fig. 1 ~ 4, integral type intelligence feed bin, including main part support 1, storage device 2 and controlling means 3 are installed to main part support 1, and its characterized in that is connected to storage device 2 and controlling means 3 electricity: the main body support is provided with a robot 4, the robot 4 is electrically connected with the control device 3, and the bottom of the main body support 1 is provided with a mounting platform 11; the robot 4 comprises a fixed seat 41, a clamping device 42 and a rotating device 43 for driving the clamping device 42 to move, wherein the fixed seat 41 is installed on the installation platform 11, the bottom of the rotating device 43 is installed on the fixed seat 41, and the clamping device 42 is installed on the top of the rotating device 43; the storage device 2 comprises a storage frame 21 and a plurality of storage mechanisms 22 arranged on the storage frame 21, the storage frame 21 is arranged on the main body support 1, a plurality of mounting holes 211 are distributed on the storage frame 21 from top to bottom at equal intervals, and the plurality of storage mechanisms 22 are respectively connected with the corresponding mounting holes 211.
The positions of the storage mechanisms 22 can be adjusted through the mounting holes 211, clamping positions of different sizes can be replaced at will, the automatic material storage device is suitable for products of various specifications, operation is simple, and production cost of enterprises is saved.
Store through storage device 2 and lay the work piece, drive clamping device 42 through rotary device 43 and rotate, clamping device 42 carries out the pay-off through the centre gripping work piece, the utility model discloses an integral type structure, the packaging efficiency is high, changes the pay-off through robot 4, has reduced staff's intensity of labour, has improved production efficiency, has reduced the time of production reloading, through the robot pay-off, has reduced and processing equipment between the required precision of being connected, only needs to accomplish the counter point between feed bin and the processing equipment, can produce, and installation time is short, has improved production efficiency.
The holding device 42 comprises a mounting seat 421 and at least one holding mechanism 422, the mounting seat 421 is mounted on the output end of the rotating device 43, and the holding mechanism 422 is mounted on the mounting seat 421. The utility model discloses a rotary device 43 drives mount pad 421 and rotates, fixture 422 centre gripping work piece pay-off, simple structure, and stability is strong.
As a preferred embodiment, the utility model discloses a fixture 422's quantity is two, two fixture 422 install respectively in the installation department, a plurality of fixture 422 are convenient for the transport of a plurality of work pieces and lay, the time of reloading has been reduced, when carrying the work piece, can carry out the pay-off simultaneously through two fixture 422 centre gripping workpieces, also can first fixture 422 press from both sides when processing and get and treat that the processing work piece is sent into processing equipment and is processed, the back has been processed, second fixture 422 presss from both sides and gets the processing work piece, rotary device 43 drives second fixture 422 and places the normal position with the processing work piece, first fixture 422 presss from both sides once more and gets and treat the processing work piece. The utility model discloses a fixture 422 also can increase or reduce according to actual need. The opening and closing of the clamping jaws 4222 are controlled by a clamping cylinder 4221.
The storage mechanism 22 includes the storage board 221, and a plurality of storage boards 221 are arranged in storage frame 21 from last to down in proper order, each storage board 221 demountable installation in mounting hole 211, storage board 221 open have a plurality of storage stations 222, detection mechanism is installed to storage frame 21, and detection mechanism is connected with controlling means 3 electricity. The work pieces are placed by the stocker station 222, and the stocker mechanism 22 having the stocker station 222 of the corresponding size can be replaced according to the size of the work pieces.
The detection mechanism comprises a sensor for monitoring the material, the sensing end of the sensor faces the storage station 222, and an electronic tag and a status light 223 are arranged on the outer side of the storage station 222. The processing state of the workpiece is sensed through the sensor, whether the workpiece is processed or not is judged, the state of the workpiece is tracked through the electronic tag, and the processing state of the workpiece is recorded. The electronic tag is an RFID (radio frequency identification) technology, and a reader or a laser scanner and the electronic tag perform non-contact data communication to achieve the aim of identifying a target. The utility model discloses a state lamp 223 is used for showing the work piece state, shows different colours according to the state of difference, and what the material loading had bound shows green flashing slowly, shows green flashing in the processing, and processing is accomplished and is shown green often bright, shows red flashing slowly in the detection, detects the defective products and shows red flashing, detects the OK and shows red often bright. And lamps with other colors or display modes can be configured according to the requirements of users to display the workpiece state.
The outside of storage device 2 is provided with emergency exit 12, and emergency exit 12 pin joint is in main part support 1, and the support body is provided with business turn over material mouth 13. According to the actual demand, the utility model discloses a quantity of storage device 2 can be one side, two sides or trilateral, can manually place or change the work piece through emergency exit 12, and feeding and pay-off can be carried out through business turn over material mouth 13 to robot 4, are about to the work piece outside storage device 2 and place at storage station 222 to carry the work piece in the storage station 222 to processingequipment on.
The top of main part support 1 is provided with light 15 and warning light 16, and light 15 installs in the inboard of main part support 1, and warning light 16 installs in the outside of main part support 1, light 15 and warning light 16 respectively with controlling means 3 electricity is connected. The state of the material warehouse is prompted through the warning lamp 16, and the warning lamp 16 feeds back when abnormality occurs, so that the worker can adjust the material warehouse conveniently. The inside of the main body frame 1 is illuminated by an illumination lamp 15.
The control device 3 comprises an industrial personal computer 31 and a PLC controller, the industrial personal computer 31 is installed on one side of the main body support 1, the robot 4 comprises a demonstrator 44, and the demonstrator 44 is installed on the outer side of the main body support 1. The teaching machine 44 debugs and operates the operation of the robot 4. The real-time state of the whole material warehouse is monitored through the industrial control computer 31, analysis is carried out according to different received signals, and the material warehouse is controlled to carry out the next operation.
The utility model discloses the material storehouse adopts the integral type design, and the material storehouse has just become an independent whole, so the customer is changing production product in-process, only needs to establish the relation that material storehouse locating point and processing equipment frock clamp point and can normal use, only needs a counterpoint when the material storehouse is only joined in marriage an equipment to a point, also only needs to 2 points when joining in marriage two equipment, wholly gets off can than the time that the product was changed once with similar equipment on the market at present and has obvious improvement.
The utility model discloses a material storehouse independently installs earlier in the use, will expect the storehouse after the installation and remove processing equipment department, establishes material storehouse setpoint and equipment frock clamp point, carries out feeding and pay-off through feed inlet 13 and discharge gate 14, and the work piece that clamping device 42 centre gripping is located storage station 221 sees off the material storehouse, drives clamping device 42 through rotary device 43 and removes, and demonstrator 44 debugs and operates robot 4.
The integrated material warehouse of the utility model controls the robot 4 through the flexible manufacturing system of the material warehouse, so that a worker can operate a plurality of machines by one person, thereby greatly reducing the labor cost;
the operation is simple, the worker can master the operation through simple training, and the shutdown loss caused by personnel loss is reduced;
the material warehouse has the advantages that the material warehouse is small in occupied area and high in space utilization rate, the material warehouse can operate continuously for 24 hours through the system, the material warehouse can monitor in real time for 24 hours, and when a problem occurs, the warning lamp 16 gives an alarm and feeds back;
the debugging is simple, the whole system can be operated in 2 hours, and the time required by the debugging is shortened;
by adopting the design of the exchange type clamp, the material changing time is shortened by the plurality of clamping mechanisms 422, and the material changing can be completed in 6 seconds at the fastest speed;
the industrial personal computer 31 can be inserted into different systems to realize different functions, the automatic identification and high automation of the numerical control machine tool can be quickly calibrated through the system, real-time workflow information is provided for operators and performance systems, and an automatic solution is integrated to serve as a resource for improving efficiency;
the production plan is automatically adjusted by the system, a new batch is quickly imported, production is not interrupted, and labor information is fed back in real time.
The utility model discloses a material storehouse is when producing with a processing equipment, gets the work piece on the storage station 222 through rotary device 42 clamp, sends into processing equipment and processes, has processed the back, and rotary device 42 puts back the work piece storage station 222 again.
The utility model discloses a material storehouse is when producing with two processing equipment, gets the work piece on the storage station 222 through rotary device 42 clamp, sends into and processes in the first processing equipment, has processed the back, and rotary device 42 sends the work piece into the second processing equipment again and processes, has processed the back, puts back the work piece storage station 222 again.
Example 2
Example 2 differs from example 1 only in that: the storage mechanism 22 includes conveyer belt, synchronizing wheel and conveying motor, and the conveyer belt overlaps in the synchronizing wheel, and the output and the synchronizing wheel of conveying motor are connected, and the synchronizing wheel is fixed in mounting hole 211, conveyer belt are provided with a plurality of storage station 222, image controller is installed to main part support 1, and image controller's induction end is towards storage station 222, and storage station 222's the outside is provided with electronic tags and status light 223. Please refer to the description of embodiment 1, which is not repeated herein.
The conveying motor rotates to drive the conveying belt to feed materials, when workpieces above the conveying belt finish machining, the conveying motor rotates to drive the conveying belt to send the workpieces out of a machining area, the workpieces outside the machining area are sent into the machining area, and the states of the workpieces are monitored through the image controller.
The above description is only for the preferred embodiment of the present invention, and for those skilled in the art, there are variations on the detailed description and the application scope according to the idea of the present invention, and the content of the description should not be construed as a limitation to the present invention.
Claims (9)
1. Integral type intelligence feed bin, including main part support (1), storage device (2) and controlling means (3) are installed in main part support (1), and storage device (2) are connected its characterized in that with controlling means (3) electricity: the main body support is provided with a robot (4), the robot (4) is electrically connected with the control device (3), and the bottom of the main body support (1) is provided with a mounting platform (11);
the robot (4) comprises a fixed seat (41), a clamping device (42) and a rotating device (43) for driving the clamping device (42) to move, wherein the fixed seat (41) is installed on the installation platform (11), the bottom of the rotating device (43) is installed on the fixed seat (41), and the clamping device (42) is installed on the top of the rotating device (43);
the storage device (2) comprises a storage frame (21) and a plurality of storage mechanisms (22) arranged on the storage frame (21), the storage frame (21) is arranged on the main body support (1), a plurality of mounting holes (211) are distributed on the storage frame (21) from top to bottom at equal intervals, and the plurality of storage mechanisms (22) are respectively connected with the corresponding mounting holes (211).
2. The integrated intelligent material library of claim 1, wherein: the clamping device (42) comprises an installation seat (421) and at least one clamping mechanism (422), the installation seat (421) is installed at the output end of the rotating device (43), and the clamping mechanism (422) is installed on the installation seat (421).
3. The integrated intelligent material library of claim 2, wherein: clamping mechanism (422) include centre gripping cylinder (4221) and clamping jaw (4222), and mount pad (421) include connecting portion and installation department, connecting portion with the output of rotary device (43) is connected, and the installation department is opened has the fixed orifices, and centre gripping cylinder (4221) is installed in the fixed orifices, and the output in centre gripping cylinder (4221) is installed in clamping jaw (4222).
4. The integrated intelligent material library of claim 1, wherein: storage mechanism (22) include storage plate (221), and a plurality of storage plates (221) are from last to arranging in proper order in storage frame (21) down, each storage plate (221) demountable installation in mounting hole (211), storage plate (221) are opened there are a plurality of storage stations (222), detection mechanism is installed in storage frame (21), and detection mechanism is connected with controlling means (3) electricity.
5. The integrated intelligent material library of claim 4, wherein: the detection mechanism comprises a sensor for monitoring materials, the sensing end of the sensor faces the storage station (222), and an electronic tag and a status lamp (223) are arranged on the outer side of the storage station (222).
6. The integrated intelligent material library of claim 1, wherein: storage mechanism (22) are including conveyer belt, synchronizing wheel and conveying motor, and the conveyer belt overlaps in the synchronizing wheel, and the output and the synchronizing wheel of conveying motor are connected, and the synchronizing wheel is fixed in mounting hole (211), conveyer belt are provided with a plurality of storage station (222), image controller is installed in main part support (1), and image controller's induction end is towards storage station (222), and the outside of storage station (222) is provided with electronic tags and status light (223).
7. The integrated intelligent material library of any one of claims 2 to 6, wherein: the outer side of the material storage device (2) is provided with a safety door (12), the safety door (12) is pivoted to the main body support (1), and the support body is provided with a material inlet and outlet (13).
8. The integrated intelligent material library of any one of claims 2 to 6, wherein: the top of main part support (1) is provided with light (15) and warning light (16), and light (15) are installed in the inboard of main part support (1), and warning light (16) are installed in the outside of main part support (1), light (15) and warning light (16) respectively with controlling means (3) electricity is connected.
9. The integrated intelligent material library of any one of claims 2 to 4, wherein: the control device (3) comprises an industrial control computer (31) and a PLC controller, the industrial control computer (31) is installed on one side of the main body support (1), the robot (4) comprises a demonstrator (44), and the demonstrator (44) is installed on the outer side of the main body support (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922476976.7U CN212265775U (en) | 2019-12-31 | 2019-12-31 | Integrated intelligent material warehouse |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922476976.7U CN212265775U (en) | 2019-12-31 | 2019-12-31 | Integrated intelligent material warehouse |
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| CN212265775U true CN212265775U (en) | 2021-01-01 |
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| CN201922476976.7U Active CN212265775U (en) | 2019-12-31 | 2019-12-31 | Integrated intelligent material warehouse |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111300364A (en) * | 2019-12-31 | 2020-06-19 | 宏领智能装备（东莞）有限公司 | Integrated intelligent material warehouse |
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2019
- 2019-12-31 CN CN201922476976.7U patent/CN212265775U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111300364A (en) * | 2019-12-31 | 2020-06-19 | 宏领智能装备（东莞）有限公司 | Integrated intelligent material warehouse |
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