CN212263723U - Multifunctional armature insulation processing equipment - Google Patents
Multifunctional armature insulation processing equipment Download PDFInfo
- Publication number
- CN212263723U CN212263723U CN202021425460.6U CN202021425460U CN212263723U CN 212263723 U CN212263723 U CN 212263723U CN 202021425460 U CN202021425460 U CN 202021425460U CN 212263723 U CN212263723 U CN 212263723U
- Authority
- CN
- China
- Prior art keywords
- armature
- main support
- storage tank
- insulation processing
- motor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
Links
- 238000009413 insulation Methods 0.000 title claims abstract description 32
- 239000003292 glue Substances 0.000 claims abstract description 32
- 238000003860 storage Methods 0.000 claims abstract description 24
- 239000000843 powder Substances 0.000 claims abstract description 16
- 239000004593 Epoxy Substances 0.000 claims abstract description 14
- 238000004321 preservation Methods 0.000 claims abstract description 14
- 238000003618 dip coating Methods 0.000 claims abstract description 12
- 230000003028 elevating effect Effects 0.000 claims abstract description 5
- 239000003973 paint Substances 0.000 claims description 29
- 238000004806 packaging method and process Methods 0.000 claims description 15
- 238000007598 dipping method Methods 0.000 claims description 14
- 230000005540 biological transmission Effects 0.000 claims description 8
- 238000000576 coating method Methods 0.000 claims description 8
- 239000011248 coating agent Substances 0.000 claims description 7
- 239000007788 liquid Substances 0.000 claims description 6
- 230000002572 peristaltic effect Effects 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 238000000034 method Methods 0.000 abstract description 11
- 238000005243 fluidization Methods 0.000 abstract description 9
- 238000002156 mixing Methods 0.000 abstract description 3
- 238000005516 engineering process Methods 0.000 abstract description 2
- 238000012856 packing Methods 0.000 abstract 4
- 239000004922 lacquer Substances 0.000 abstract 2
- 238000001816 cooling Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000007599 discharging Methods 0.000 description 4
- 239000002966 varnish Substances 0.000 description 4
- 238000003466 welding Methods 0.000 description 4
- 210000000078 claw Anatomy 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 229920006335 epoxy glue Polymers 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 210000003437 trachea Anatomy 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 238000001879 gelation Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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- Coating Apparatus (AREA)
Abstract
The utility model provides a multi-functional armature insulation processing equipment, including the main support, be provided with on the main support and drip packing plant, it is provided with armature clamping device to drip packing plant below, armature clamping device below is provided with dip-coating device, armature clamping device's left side is provided with the oven, the main support top is provided with the air exit, it includes servo module to drip packing plant, the pipe that drips lacquer, the glue dripping pipe, the lacquer storage tank, glue storage tank, electric pump and heat preservation device to drip packing plant, dip-coating device includes epoxy powder fluidizer, be provided with the fluidization case among the epoxy powder fluidizer, be provided with first elevating system in the main support, first elevating system is connected with the fluidization case. The utility model discloses a clamping can full-automatic corresponding technology of completion handle. The equipment can be suitable for the product mixing production of various different processes, really realizes the flexibility of the insulation processing equipment, simultaneously considers the product productivity and can realize the small-batch full-automatic production.
Description
Technical Field
The utility model relates to the field of machinary, especially, relate to armature drip technique, specifically a multi-functional armature insulation treatment equipment.
Background
With the development of new energy automobile motors, flat copper wire motors are more and more widely applied, varnish is needed to be used for impregnating a motor stator, and insulating materials are needed to be used for insulating welding spot parts. The conventional treatment mode at home and abroad adopts an epoxy powder coating process aiming at the insulation treatment of armature welding spots, wherein the epoxy powder is a thermosetting and nontoxic coating, a high molecular weight cross-linked structure coating is formed after curing, the coating has excellent chemical corrosion resistance and higher mechanical properties, particularly has optimal wear resistance and adhesive force, is 100% of solid, has no solvent and no pollution, and the powder utilization rate can reach more than 95%. In the prior art, independent equipment is adopted for carrying out insulation treatment such as dripping, packaging and dip-coating on the armature, the armature needs to be positioned, clamped, disassembled and transported for many times in the production process, flexible manufacturing cannot be achieved, and great difficulty is brought to trial production and production of products.
Disclosure of Invention
An object of the utility model is to provide a multi-functional armature insulation processing equipment, this kind of multi-functional armature insulation processing equipment need carry out many times location, clamping, dismantlement and transport to the armature and bring the technical problem of the great degree of difficulty for production among the prior art armature insulation processing process will be solved.
The utility model relates to a multifunctional armature insulation processing device, which comprises a main support, wherein a dipping packaging device is arranged on the main support, an armature clamping device is arranged below the dipping packaging device, a dipping coating device is arranged below the armature clamping device, an oven is arranged on the left side of the armature clamping device, an air outlet is arranged on the top of the main support,
the dripping and dipping packaging device comprises a servo module, a paint dripping pipe, a glue dripping pipe, a paint storage tank, a glue storage tank, an electric pump and a heat preservation device, wherein the paint storage tank and the glue storage tank are both positioned in the heat preservation device, the paint dripping pipe and the glue dripping pipe are both connected with the servo module through connecting pieces, the paint storage tank and the glue storage tank are respectively connected with a liquid inlet end of the electric pump through guide pipes, the paint dripping pipe and the glue dripping pipe are respectively connected with a liquid outlet end of the electric pump through guide pipes,
the armature clamping device comprises a first linear sliding table, the first linear sliding table comprises a first sliding block, a supporting structure is fixedly connected onto the first sliding block, a rotating shaft is arranged at the upper part of the supporting structure, a first motor is fixedly arranged on the supporting structure, the power output end of the first motor is connected with the rotating shaft through a first transmission mechanism, a connecting arm is fixedly connected to one end of the rotating shaft, the length direction of the connecting arm is perpendicular to the axial direction of the rotating shaft, one end of the connecting arm is fixedly connected with the rear side of a supporting door plate, the supporting door plate is parallel to the axial direction of the rotating shaft, a through hole is formed in the supporting door plate, a main shaft is arranged in the through hole, one end of the main shaft extends to the front side of the supporting door plate and is coaxially and fixedly connected with a chuck, a movable claw clamp is arranged in the chuck, a second motor is fixedly arranged at the rear side of the supporting door plate, and,
the dip coating device comprises an epoxy powder fluidizing device, a fluidizing box is arranged in the epoxy powder fluidizing device, a first lifting mechanism is arranged in a main support and is connected with the fluidizing box,
the main support in be provided with the controller, the signal output part of controller is connected to oven, servo module, electric pump, heat preservation device, first linear sliding table, second motor, first elevating system's signal input part respectively.
Preferably, the device also comprises an exhaust fan, and one end of the exhaust fan is connected with the exhaust outlet through a pipeline.
Preferably, a second linear sliding table is arranged in the main support and comprises a second sliding block, and the second sliding block is connected with the servo module.
Preferably, an operation panel is disposed on one side of the main support, and a signal output end of the operation panel is connected to a signal input end of the controller.
Preferably, the electric pump adopts a peristaltic pump or a screw pump.
Compared with the prior art, the utility model, its effect is positive and obvious. The utility model discloses a multi-functional armature insulation processing equipment can independently select different insulation processing technology combinations according to different product structural feature and demand, carries out the formula setting of different products. The equipment is set according to the formula, and corresponding process treatment can be completed fully automatically by one-time clamping. The equipment can be suitable for the product mixing production of various different processes, really realizes the flexibility of the insulation processing equipment, simultaneously considers the product productivity and can realize the small-batch full-automatic production.
Drawings
Fig. 1 is a schematic structural diagram of a multifunctional armature insulation processing device of the present invention.
Fig. 2 is a schematic structural diagram of an armature clamping device in the multifunctional armature insulation processing equipment of the present invention.
Fig. 3 is a schematic diagram of the utility model after the support door of the armature clamping device in the multifunctional armature insulation processing equipment rotates.
Fig. 4 is a schematic side view of the chuck in the multifunctional armature insulation processing device of the present invention.
Fig. 5 is a schematic structural diagram of a chuck in the multifunctional armature insulation processing equipment according to the present invention in a front view.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and embodiments, but the present invention is not limited to this embodiment, and the protection scope of the present invention should be included in all similar structures and similar variations thereof.
Example 1
As shown in fig. 1 to 5, the multifunctional armature insulation processing device of the present invention comprises a main support 4, a dipping packaging device is arranged on the main support 4, an armature clamping device 6 is arranged below the dipping packaging device, a dipping coating device is arranged below the armature clamping device 6, an oven 16 is arranged on the left side of the armature clamping device 6, an air outlet 14 is arranged on the top of the main support 4,
the dripping and dipping packaging device comprises a servo module 19, a paint dripping pipe 17, a glue dripping pipe, a paint storage tank 18, a glue storage tank, an electric pump 20 and a heat preservation device, wherein the paint storage tank 18 and the glue storage tank are both positioned in the heat preservation device, the paint dripping pipe 17 and the glue dripping pipe are both connected with the servo module 19 through connecting pieces, the paint storage tank 18 and the glue storage tank are respectively connected with a liquid inlet end of the electric pump 20 through guide pipes, the paint dripping pipe 17 and the glue dripping pipe are respectively connected with a liquid outlet end of the electric pump 20 through guide pipes,
the armature clamping device 6 comprises a first linear sliding table 5, the first linear sliding table 5 comprises a first sliding block (not shown in the figure), a supporting structure 7 is fixedly connected to the first sliding block, a rotating shaft 22 is arranged at the upper part of the supporting structure 7, a first motor 10 is fixedly arranged on the supporting structure 7, the power output end of the first motor 10 is connected with the rotating shaft 22 through a first transmission mechanism, a connecting arm 25 is fixedly connected to one end of the rotating shaft 22, the length direction of the connecting arm 25 is perpendicular to the axial direction of the rotating shaft 22, one end of the connecting arm 25 is fixedly connected with the rear side of a supporting door panel 12, the supporting door panel 12 is parallel to the axial direction of the rotating shaft 22, a through hole is arranged in the supporting door panel 12, a main shaft 23 is arranged in the through hole, one end of the main shaft 23 extends to the front side of the supporting door panel 12 and is coaxially and fixedly connected with, a second motor 11 is fixedly arranged at the rear side of the supporting door panel 12, the power output end of the second motor 11 is connected with the other end of the main shaft 23 through a second transmission mechanism 24,
the dip coating device comprises an epoxy powder fluidizing device 2, a fluidizing box 3 is arranged in the epoxy powder fluidizing device 2, a first lifting mechanism 1 is arranged in a main bracket 4, the first lifting mechanism 1 is connected with the fluidizing box 3,
the main support 4 in be provided with the controller, the signal output part of controller is connected to oven 16, servo module 19, electric pump 20, heat preservation device, first straight line slip table 5, second motor 11, first motor 10, the signal input part of first elevating system 1 respectively.
Preferably, an exhaust fan 15 is further included, and one end of the exhaust fan 15 is connected to the exhaust port 14 through a pipe (not shown).
Specifically, the other end of the exhaust fan 15 is connected with a factory exhaust duct.
Preferably, a second linear sliding table 21 is arranged in the main support 4, and the second linear sliding table 21 includes a second sliding block (not shown), and the second sliding block is connected with the servo module 19.
Preferably, an operation panel 13 is disposed on one side of the main support 4, and a signal output end of the operation panel 13 is connected to a signal input end of the controller.
Preferably, the electric pump 20 is a peristaltic pump or a screw pump.
Specifically, the inside level of fluidization case 3 is provided with the fluidized bed, the one end of fluidization case 3 is connected with the trachea, be provided with the air-vent valve on the trachea, the lower extreme of fluidization case 3 is provided with the vibration subassembly. The fluidized bed is used for fluidizing the epoxy powder, the pressure regulating valve is used for regulating the air pressure in the fluidizing box 3, and the vibration assembly can be used in the fluidizing process, so that the powder is more uniform and stable in fluidization, the generation of local bubbles is reduced, the effect of fluidized epoxy powder is improved, and the coating quality of products is further improved.
Specifically, the servo module 19, the heat preservation device, the first linear sliding table 5, the support door panel 12, the chuck 9, the movable jaw clamp 8, the first transmission mechanism, the second transmission mechanism 24, the oven 16, the exhaust fan 15, the second linear sliding table 21, the second lifting mechanism 17 and the epoxy powder fluidizing device 2 of the present invention all adopt known schemes in the prior art, and those skilled in the art are aware of the known schemes, and are not described herein, for example, the servo module 19 includes a motor and an electric cylinder, and the motor rotates to make the electric cylinder drive the paint dropping pipe 17 and the glue dropping pipe to move along the X-axis direction; when the paint dropping pipe 17 and the glue dropping pipe need to move along the Y axis, the electric cylinder moves along the X axis and is connected with the electric cylinder through the gear and the rack to drive the paint dropping pipe 17 and the glue dropping pipe connected with the rack to move along the Y axis. In the embodiment, four armature clamping devices 6 are adopted, and a second sliding block in a second linear sliding table 21 drives a servo module 19, a paint dropping pipe 17 and a glue dropping pipe to move along the Z axis, so that the servo module can respectively move to the positions above four different armature clamping devices, and the dripping, soaking and encapsulation of four stations are realized. The first transmission mechanism and the second transmission mechanism 24 both adopt a gear structure, the second motor 11 drives the main shaft 23 to rotate through the gear structure, so as to drive the chuck 9 to rotate, and the first motor 10 drives the support door panel 12 to rotate through the gear structure.
This embodiment employs four ovens 16, and each oven 16 can be set to a different temperature by the operation panel 13 and display a temperature profile. The servo module 19 is matched with the second linear sliding table 21 to control the positions of the paint dripping pipe 17 and the position of the glue dripping pipe, and the positions of the paint dripping pipe 17 and the position of the glue dripping pipe can be adjusted in X, Y, Z three directions. Impregnating varnish is arranged in the varnish storage tank 18, and epoxy glue is arranged in the glue storage tank. The peristaltic pump can accurately control the amount of the dropping paint and the amount of the dropping glue, and the flow can be automatically calibrated by utilizing a program. The armature can be obliquely dripped by using the first motor 10, and the inclination angle can be adjusted steplessly. The heat preservation device adopts a water bath heating mode to control the temperature of the paint storage tank 18 and the glue storage tank and control the viscosity of the materials.
The device has the functions of dipping, dip coating and packaging the armature. The dipping packaging device adopts varnish to carry out dipping treatment on the armature slot and the winding end part, and can also adopt epoxy glue to carry out insulation packaging treatment on welding spots of the armature end part. The dip coating device adopts epoxy powder to carry out insulation packaging treatment on welding spots at the end part of the armature.
The process flow of dripping or packaging is as follows:
1. feeding: the armature is clamped in a movable claw clamp 8 of the armature clamping device 6 through a feeding and discharging tool.
2. Preheating: the armature is fed into the oven 16 by means of the first linear slide 5 for preheating. And the supporting door plate 12 is used for closing the door of the oven 16, so that the functions of heat insulation and heat preservation are achieved.
3. Dropping paint or glue: after preheating is finished, the first sliding block is withdrawn, the second motor 11 drives the armature to rotate, and paint dripping or glue dripping is carried out on the armature by using the paint dripping pipe 17 or the glue dripping pipe.
4. Gelling, curing and cooling: and the armature is driven to rotate by the second motor 11 to carry out gelation, solidification and cooling in sequence.
5. Blanking: and the armature is taken down from the armature clamping device 6 through the feeding and discharging tool.
The dip coating process flow is as follows:
1. feeding: the armature is clamped in a movable claw clamp 8 of the armature clamping device 6 through a feeding and discharging tool.
2. Preheating: the armature is fed into the oven 16 by means of the first linear slide 5 for preheating. And the supporting door plate 12 is used for closing the door of the oven 16, so that the functions of heat insulation and heat preservation are achieved.
3. Dip coating: after preheating is finished, the first sliding block is withdrawn, the first motor 10 is used for driving the support door plate 12 and the armature to rotate 90 degrees around the rotating shaft anticlockwise, the armature is transferred to the upper portion of the fluidization box 3, the lifting mechanism drives the fluidization box 3 to ascend, the portion, needing dip-coating, of the armature is dip-coated in the fluidization box 3, and the armature is rotated to the original position after dip-coating.
4. And (3) curing: the armature is fed into an oven 16 for curing by means of a first linear slide 5.
5. And (3) cooling: the armature is driven to rotate by the second motor 11 for cooling.
6. Blanking: the armature is taken down from the armature clamping device 6 through the feeding and discharging tooling.
The equipment can independently select different insulation treatment process combinations on the operation panel 13 according to the structural characteristics and requirements of different products, and carry out formula setting on different products. The equipment is set according to the formula, and corresponding process treatment can be completed fully automatically by one-time clamping. The flexible insulation treatment device is suitable for mixing production of products with different processes, really achieves flexibility of the insulation treatment device, simultaneously gives consideration to product productivity, and can realize small-batch full-automatic production.
Claims (5)
1. A multifunctional armature insulation processing equipment is characterized in that: comprises a main support (4), a dipping packaging device is arranged on the main support (4), an armature clamping device (6) is arranged below the dipping packaging device, a dipping coating device is arranged below the armature clamping device (6), an oven (16) is arranged on the left side of the armature clamping device (6), an air outlet (14) is arranged on the top of the main support (4),
the dripping and immersing packaging device comprises a servo module (19), a dripping paint pipe (17), a glue dripping pipe, a paint storage tank (18), a glue storage tank, an electric pump (20) and a heat preservation device, wherein the paint storage tank (18) and the glue storage tank are both positioned in the heat preservation device, the dripping paint pipe (17) and the glue dripping pipe are both connected with the servo module (19) through connecting pieces, the paint storage tank (18) and the glue storage tank are respectively connected with the liquid inlet end of the electric pump (20) through guide pipes, the dripping paint pipe (17) and the glue dripping pipe are respectively connected with the liquid outlet end of the electric pump (20) through guide pipes,
armature clamping device (6) include first straight line slip table (5), first straight line slip table (5) include first slider, fixedly connected with bearing structure (7) on the first slider, the upper portion of bearing structure (7) is provided with a pivot (22), fixedly on bearing structure (7) be provided with one first motor (10), the power take off end of first motor (10) is connected with pivot (22) through first drive mechanism, the one end fixedly connected with one linking arm (25) of pivot (22), the length direction of linking arm (25) and the axial direction of pivot (22) are perpendicular, the one end of linking arm (25) and the rear side fixed connection of one support door plant (12), support the axial direction parallel of door plant (12) and pivot (22), be provided with a through-hole in support door plant (12), be provided with one main shaft (23) in the through-hole, the one end of main shaft (23) extends to the front side of supporting door plant (12) and with a coaxial fixed connection (9) The chuck (9) comprises a movable clamping jaw clamp (8), the rear side of the supporting door panel (12) is fixedly provided with a second motor (11), the power output end of the second motor (11) is connected with the other end of the main shaft (23) through a second transmission mechanism (24),
the dip-coating device comprises an epoxy powder fluidizing device (2), a fluidizing box (3) is arranged in the epoxy powder fluidizing device (2), a first lifting mechanism (1) is arranged in a main bracket (4), the first lifting mechanism (1) is connected with the fluidizing box (3),
the main support (4) in be provided with the controller, the signal output part of controller is connected to the signal input part of oven (16), servo module (19), electric pump (20), heat preservation device, first straight line slip table (5), second motor (11), first motor (10), first elevating system (1) respectively.
2. The multifunctional armature insulation processing apparatus according to claim 1, wherein: the air conditioner also comprises an exhaust fan (15), and one end of the exhaust fan (15) is connected with the exhaust outlet (14) through a pipeline.
3. The multifunctional armature insulation processing apparatus according to claim 1, wherein: the main support (4) in be provided with second straight line slip table (21), second straight line slip table (21) include the second slider, the second slider is connected with servo module (19).
4. The multifunctional armature insulation processing apparatus according to claim 1, wherein: an operation panel (13) is arranged on one side of the main support (4), and a signal output end of the operation panel (13) is connected to a signal input end of the controller.
5. The multifunctional armature insulation processing apparatus according to claim 1, wherein: the electric pump (20) adopts a peristaltic pump or a screw pump.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021425460.6U CN212263723U (en) | 2020-07-20 | 2020-07-20 | Multifunctional armature insulation processing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021425460.6U CN212263723U (en) | 2020-07-20 | 2020-07-20 | Multifunctional armature insulation processing equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212263723U true CN212263723U (en) | 2021-01-01 |
Family
ID=73898996
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021425460.6U Withdrawn - After Issue CN212263723U (en) | 2020-07-20 | 2020-07-20 | Multifunctional armature insulation processing equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212263723U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111686998A (en) * | 2020-07-20 | 2020-09-22 | 华域汽车电动系统有限公司 | Multifunctional armature insulation processing equipment |
-
2020
- 2020-07-20 CN CN202021425460.6U patent/CN212263723U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111686998A (en) * | 2020-07-20 | 2020-09-22 | 华域汽车电动系统有限公司 | Multifunctional armature insulation processing equipment |
| CN111686998B (en) * | 2020-07-20 | 2023-06-30 | 华域汽车电动系统有限公司 | Multifunctional armature insulation treatment equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20210101 Effective date of abandoning: 20230630 |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20210101 Effective date of abandoning: 20230630 |
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| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |