CN212257394U - a light emitting diode - Google Patents
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- CN212257394U CN212257394U CN202021369517.5U CN202021369517U CN212257394U CN 212257394 U CN212257394 U CN 212257394U CN 202021369517 U CN202021369517 U CN 202021369517U CN 212257394 U CN212257394 U CN 212257394U
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Abstract
一种发光二极管,属于发光二极管领域。发光二极管,包括载体、发光体以及透镜。其中,载体具有基板、形成于基板的围坝,且围坝与基板共同限定固晶区。发光体位于固晶区且固定于基板。透镜具有透明基材和分布于透明基材中的荧光粉,其覆盖于载体以将发光体封装于固晶区。其中,发光体具有以线性方式排列的至少三个发光芯片构成的发光组;其中,在至少三个发光芯片中,相邻两个发光芯片的发光波段彼此不重合。上述的发光二极管可以在同时采用具有三种发光波段的发光芯片的前提下,还能够取得较好的颜色一致性。
A light-emitting diode belongs to the field of light-emitting diodes. A light-emitting diode, including a carrier, a light-emitting body and a lens. Wherein, the carrier has a substrate, a dam formed on the substrate, and the dam and the substrate jointly define a die-bonding region. The light-emitting body is located in the die-bonding region and fixed on the substrate. The lens has a transparent base material and phosphors distributed in the transparent base material, which cover the carrier to encapsulate the light-emitting body in the die-bonding region. Wherein, the light-emitting body has a light-emitting group composed of at least three light-emitting chips arranged in a linear manner; wherein, among the at least three light-emitting chips, the light-emitting wavelength bands of two adjacent light-emitting chips do not overlap with each other. The above-mentioned light-emitting diodes can also achieve good color consistency on the premise that light-emitting chips with three light-emitting wavelength bands are used at the same time.
Description
技术领域technical field
本申请涉及发光二极管领域,具体而言,涉及一种发光二极管。The present application relates to the field of light emitting diodes, and in particular, to a light emitting diode.
背景技术Background technique
现有的基于板上芯片(Chip On Board,简称COB)结构的发光二极管(LightEmitting Diode,简称LED)一般是把发光芯片布置在基板的线路层,外围通过压合一圈塑封料一形成荧光粉胶的点胶区域。或者在基板上通过点胶机在基板画一圈白色硅胶作为围坝,在围坝内区域中布置相同波长的LED芯片后进行电气连接,再根据LED芯片波长进行荧光粉配方调配。目前的LED往往表现出颜色一致性较差的问题,这是一个亟待解决的问题。Existing light-emitting diodes (Light Emitting Diode, LED for short) based on a chip-on-board (COB) structure generally arrange the light-emitting chip on the circuit layer of the substrate, and form phosphor powder by pressing a circle of plastic sealing compound on the periphery. The glue dispensing area. Or draw a circle of white silica gel on the substrate through a glue dispenser as a dam, arrange the LED chips of the same wavelength in the area of the dam, and then make electrical connections, and then prepare the phosphor formula according to the wavelength of the LED chips. Current LEDs tend to exhibit poor color consistency, which is an urgent problem.
实用新型内容Utility model content
为改善、甚至解决白光的LED颜色一致性差的问题,本申请提出了一种发光二极管。In order to improve or even solve the problem of poor color consistency of white LEDs, the present application proposes a light emitting diode.
本申请是这样实现的:This application is implemented like this:
在第一方面,本申请的示例提供了一种发光二极管。In a first aspect, examples of the present application provide a light emitting diode.
该发光二极管包括载体、发光体以及透镜。The light-emitting diode includes a carrier, a light-emitting body and a lens.
其中,载体具有基板、形成于基板的围坝,且围坝与基板共同限定固晶区。发光体具有选定的特征光,位于固晶区且固定于基板。透镜具有透明基材和分布于透明基材中的荧光粉,覆盖于载体,以将发光体封装于固晶区。其中,发光体具有以线性方式排列的至少三个发光芯片构成的发光组;其中,在至少三个发光芯片中,相邻两个发光芯片的发光波段彼此不重合。Wherein, the carrier has a substrate, a dam formed on the substrate, and the dam and the substrate jointly define a die-bonding region. The light-emitting body has a selected characteristic light, is located in the die-bonding region, and is fixed on the substrate. The lens has a transparent base material and phosphors distributed in the transparent base material, and covers the carrier so as to encapsulate the light-emitting body in the die-bonding area. Wherein, the light-emitting body has a light-emitting group composed of at least three light-emitting chips arranged in a linear manner; wherein, among the at least three light-emitting chips, the light-emitting wavelength bands of two adjacent light-emitting chips do not overlap with each other.
通过将发光波段不同的发光芯片以上述方式交叉布置,可以使得在使用前述的不同发光波段的发光芯片组合使用时,仍然能够产生较好的单色性的激发光,从而有助于提高白光发光二极管的发光颜色的一致性。此外,由于该结构中可以使用不同发光波段的发光芯片,因此,不需要针对不同波段的发光芯片分批制作不同的白光发光二极管,从而可以降低制作复杂度(如不同波段发光芯片不需要采用不同的荧光粉),从而提高生产效率、降低生产成本。By arranging light-emitting chips with different light-emitting wavelength bands in the above-mentioned manner, when the light-emitting chips with different light-emitting wavelength bands are used in combination, the excitation light with better monochromaticity can still be generated, thereby helping to improve white light emission. Consistency of the emitting color of the diode. In addition, since light-emitting chips of different light-emitting wavelength bands can be used in this structure, it is not necessary to manufacture different white light-emitting diodes in batches for light-emitting chips of different wavelength bands, so that the manufacturing complexity can be reduced (for example, light-emitting chips of different wavelength bands do not need to use different white light-emitting diodes). phosphor), thereby improving production efficiency and reducing production costs.
结合第一方面,在本申请的第一方面的第一种可能的实施方式中,发光体具有至少两个发光组,全部的发光组成排布置;或者,发光体具有至少两个发光组,全部的发光组以相邻的两者等间距的方式成排布置。In combination with the first aspect, in a first possible implementation manner of the first aspect of the present application, the light-emitting body has at least two light-emitting groups, and all light-emitting groups are arranged in rows; or, the light-emitting body has at least two light-emitting groups, all of which are arranged in rows. The light-emitting groups are arranged in a row with the adjacent two equally spaced.
上述方式允许提供更多的发光芯片的布置,在保持适当的颜色一致性的前提下,实现大发光面的白光LED的制作。The above method allows to provide more arrangement of light-emitting chips, and on the premise of maintaining proper color consistency, the fabrication of white LEDs with a large light-emitting surface can be realized.
结合第一方面或第一方面的第一种实施方式,在本申请的第一方面的第三种可能的实施方中,发光体以蓝光为特征光,发光芯片具有发光波段为450至452.5纳米的第一类型芯片或发光波段为452.5至455纳米的第二类型芯片或发光波段为455至457.5纳米的第三类型芯片。In combination with the first aspect or the first embodiment of the first aspect, in a third possible implementation of the first aspect of the present application, the light-emitting body is characterized by blue light, and the light-emitting chip has a light-emitting wavelength range of 450 to 452.5 nanometers The chip of the first type or the chip of the second type with the emission band of 452.5 to 455 nm or the chip of the third type with the emission band of 455 to 457.5 nm.
结合第一方面,在本申请的第一方面的第三种可能的实施方式中,基板具有下述之一项或多项限定:第一限定、固着发光体的表面是反射镜面;第二限定、基板是导热的;第三限定、基板是铝材。In combination with the first aspect, in a third possible implementation manner of the first aspect of the present application, the substrate has one or more of the following limitations: the first limitation is that the surface on which the light-emitting body is fixed is a reflective mirror surface; the second limitation , the substrate is thermally conductive; the third limitation, the substrate is aluminum.
当基板的表面为反射镜面时可以提高发光二极管的光强/亮度、减小光损失。基板采用导热材料可以避免发光二极管工作时的热累积现象发生,从而可以避免发光芯片受热而发生损坏(死光)的情况发生,因此可以提高发光二极管的使用寿命。When the surface of the substrate is a reflective mirror surface, the light intensity/brightness of the light-emitting diode can be improved and light loss can be reduced. The use of thermally conductive material on the substrate can avoid the occurrence of heat accumulation during the operation of the light-emitting diode, thereby avoiding the occurrence of damage (dead light) of the light-emitting chip due to heat, thus improving the service life of the light-emitting diode.
结合第一方面,在本申请的第一方面的第五种可能的实施方式中,基板具有定位件;或者,基板具有贯穿设置的定位孔。With reference to the first aspect, in a fifth possible implementation manner of the first aspect of the present application, the base plate has a positioning member; or, the base plate has a positioning hole provided therethrough.
基板设置定位孔、定位件方便于进行安装固定。The base plate is provided with positioning holes and positioning pieces to facilitate installation and fixation.
结合第一方面,在本申请的第六方面的第一种可能的实施方式中,透明基材是硅胶。In combination with the first aspect, in a first possible implementation manner of the sixth aspect of the present application, the transparent substrate is silica gel.
在以上实现过程中,本申请实施例提供的发光二极管采用具有不同波段的发光芯片,通过对发光芯片的排布方式的选择可以使得发光芯片的发光是稳定和统一的,从而有助于二极管发光颜色的一致性。In the above implementation process, the light-emitting diodes provided by the embodiments of the present application use light-emitting chips with different wavelength bands, and the selection of the arrangement of the light-emitting chips can make the light-emitting chips stable and uniform, thereby helping the diodes to emit light. Color consistency.
附图说明Description of drawings
为了更清楚地说明本申请实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本申请的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to illustrate the technical solutions of the embodiments of the present application more clearly, the following drawings will briefly introduce the drawings that need to be used in the embodiments. It should be understood that the following drawings only show some embodiments of the present application, and therefore do not It should be regarded as a limitation of the scope, and for those of ordinary skill in the art, other related drawings can also be obtained according to these drawings without any creative effort.
图1为本申请示例中的载体的结构示意图;1 is a schematic structural diagram of a carrier in an example of the application;
图2为本申请示例中的发光体的结构示意图;FIG. 2 is a schematic structural diagram of a luminous body in an example of the application;
图3为图1的载体和图2的发光体的相互配合的结构示意图;FIG. 3 is a schematic structural diagram of the mutual cooperation between the carrier of FIG. 1 and the light-emitting body of FIG. 2;
图4为本申请本示例中的发光二极管的结构示意图;4 is a schematic structural diagram of a light emitting diode in this example of the present application;
图5示出了图4的发光二极管的制作工艺流程图。FIG. 5 is a flow chart of a manufacturing process of the light emitting diode of FIG. 4 .
图标:100-载体;101-基板;102-定位孔;103-正极连接线;104-负极连接线;105-固晶区;106-正极焊盘;107-负极焊盘;108-围坝;200-发光体;201-第一类型芯片;202-第二类型芯片;203-第三类型芯片;204-导线;300-发光二极管;301-荧光粉;302-透明基材。Icon: 100-carrier; 101-substrate; 102-positioning hole; 103-positive connection wire; 104-negative connection wire; 105-die bonding area; 106-positive pad; 107-negative pad; 200-luminous body; 201-first type chip; 202-second type chip; 203-third type chip; 204-wire; 300-light emitting diode; 301-phosphor; 302-transparent substrate.
具体实施方式Detailed ways
白光LED可以通过下述三种方式产生白光:White LEDs can produce white light in three ways:
1.用蓝色LED激发发黄光的荧光粉。即将蓝光LED与如YAG荧光物质空间上放置于一起,通过蓝光LED所发出的蓝光激发荧光物质,由此,蓝光和荧光粉受激发出的黄光混合形成白光。1. Excite a yellow-emitting phosphor with a blue LED. That is, the blue LED and the fluorescent material such as YAG are spatially placed together, and the fluorescent material is excited by the blue light emitted by the blue LED, so that the blue light and the yellow light excited by the fluorescent powder are mixed to form white light.
2.用紫外LED激发R-G-B荧光粉。即基于三基色混色原理,使用紫色LED发出的紫光激发三种荧光粉,以使荧光粉的产生红绿蓝三色,并通过混合而产生白光。2. Excite the R-G-B phosphor with UV LED. That is, based on the principle of three-primary color mixing, the violet light emitted by the violet LED is used to excite three phosphors, so that the phosphors produce three colors of red, green, and blue, and white light is produced by mixing.
3.使用红、绿、蓝3种发光二极管调整其个别亮度来达到白光。3. Use red, green and blue light-emitting diodes to adjust their individual brightness to achieve white light.
衡量白光LED发光性能的一个重点指标是其发光颜色的一致性。但是,上述颜色一致性通常是难点。并且,这样的问题在前述之第一种白光产生方式中表现的尤为突出。An important indicator to measure the luminous performance of white LED is the consistency of its luminous color. However, the aforementioned color consistency is often the difficulty. Moreover, such a problem is particularly prominent in the aforementioned first white light generation method.
经过研究,发明人发现,出现该问题的主要诱因在于,用于作为激发光的蓝光LED的发光问题。具体而言,在实际的生产制作工艺中,芯片厂商制作蓝光LED时,通常是按照其发出的蓝光的波段而将其区分为2-3个波长段,且每个波长段相差2.5nm。因此,在制作白光LED时,需要根据激发LED(即蓝光LED)分开批次生产。After research, the inventors found that the main cause of this problem lies in the problem of light emission of blue LEDs used as excitation light. Specifically, in the actual production process, when a chip manufacturer makes a blue LED, it is usually divided into 2-3 wavelength bands according to the wavelength band of the blue light it emits, and each wavelength band differs by 2.5 nm. Therefore, when making white LEDs, it needs to be produced in separate batches according to the excitation LEDs (ie, blue LEDs).
此外,由于激发LED的发光波段是不同的,因此,不同波段的激发LED需要不同配方的荧光粉与之配合,并且通过该方式才可以使发光颜色的一致性更理想。In addition, since the emission bands of the excited LEDs are different, different formulations of phosphors are required for the excitation of the LEDs in different bands, and in this way, the consistency of the emission color can be more ideal.
但是,由于不同波长和不同配方所生产出的光源发光颜色也会有所差异,因此,即使针对激发LED的发光波段使用与之对应的荧光粉配方来分批次生产白光LED,其发光一致性也没有使用同一配方的荧光粉生产出来的白色LED的发光颜色一致性好。However, since the luminous colors of light sources produced by different wavelengths and different formulations will also vary, even if the corresponding phosphor formulation is used to produce white LEDs in batches for the luminous wavelength band of the excited LED, the luminous consistency of the white LEDs will remain unchanged. There is also no good consistency of the luminous color of the white LED produced by the phosphor powder of the same formula.
并且,上述分批制作的方式还将导致生产管理成本高、尾单数量多。同时,由于颜色一致性不好控制,有混单、混配方进而导致材料报废的风险。In addition, the above batch production method will also lead to high production management costs and a large number of final orders. At the same time, due to the poor control of color consistency, there is a risk of mixing orders and formulas, which will lead to material scrapping.
此外,随着COB光源的发展和大量普及,也对COB发光颜色的一致性要求越来越高,对成本也越来越敏感。现有分批次生产的已经不能满足要求。In addition, with the development and popularization of COB light sources, the requirements for the consistency of COB luminous colors are getting higher and higher, and the cost is also more and more sensitive. The existing batch production can no longer meet the requirements.
综上,现有的以激发LED与荧光粉配合产生白光的白光LED的问题主要有分波长分批次生产,批次多,尾数多成本高,易混料的问题,同时因配方差异导致的颜色一致性差的问题。To sum up, the existing problems of white light LEDs that use excitation LEDs and phosphors to produce white light are mainly divided into wavelengths and batches, with many batches, many tails, high cost, easy mixing, and problems caused by formula differences. The problem of poor color consistency.
针对上述的问题,有别于前述通过根据激发LED的发光波段的不同而分批制作白光LED的方案,发明人创造性地提出,将各波段的激发LED组合使用,通过改变各波段的激发LED的排列方式来使其发光更加稳定、统一。由此,通过前述的不同波段的激发LED的排列方式的改进,使得其各个激发LED的组合所产生的在效果上能够更加相对更加“均一”。In view of the above problems, different from the aforementioned scheme of producing white LEDs in batches according to the different emission wavelength bands of the excited LEDs, the inventor creatively proposes that the excitation LEDs of each wavelength band are used in combination, and by changing the excitation LEDs of each wavelength band Arranged in a way to make it glow more stable and uniform. Therefore, through the aforementioned improvement of the arrangement of the excitation LEDs of different wavelength bands, the effect produced by the combination of the excitation LEDs can be relatively more "uniform".
该方案还可以取得额外的效果,即,针对该更加均一的“合成激发光”,可以使用单一配方的荧光粉,而无需针对不同的波段的激发LED选择不同配方的荧光粉。This solution can also achieve the additional effect that, for this more uniform "synthetic excitation light", a single formulation of phosphors can be used without the need to select different formulations of phosphors for excitation LEDs of different wavelength bands.
因此,由于激发LED的发光更加统一,且荧光粉的配方是单一的,使得制作白光LED不需要分批制作且发光的颜色一致性提高,从而在相当程度上改善、甚至解决了上述问题。Therefore, since the luminescence of the excited LEDs is more uniform and the formula of the phosphor powder is single, batch production of white LEDs is not required and the color consistency of luminescence is improved, thereby improving or even solving the above problems to a considerable extent.
以下将结合本申请示例中的发光二极管对上述所描述的解决方案进行阐述。The solutions described above will be explained below in conjunction with the light-emitting diodes in the examples of the present application.
示例中的发光二极管包括载体、发光体以及透镜。其中发光体、透镜均依托于载体而被固定和安装。发光体所发出的光线通过透镜而出射。该发光二极管具有改善的发光颜色一致性且制作成本低,可应用于高品质家居照明、商业照明等领域,并且据此而具有非常广泛的应用前景。An example light emitting diode includes a carrier, a light emitter, and a lens. The luminous body and the lens are all fixed and installed relying on the carrier. The light emitted by the light-emitting body is emitted through the lens. The light emitting diode has improved luminous color consistency and low production cost, can be applied to high-quality household lighting, commercial lighting and other fields, and has a very broad application prospect accordingly.
参阅图1,其中的载体100主要包括基板101和围坝108。Referring to FIG. 1 , the
顾名思义,基板101为板状结构且厚度相对较小。其可以选择为金属如铝板、塑料板、树脂板等各种材料制作而成,而无须被特别地限定。基板101的厚度、尺寸以及材料等可以根据实际的需要进行选择。例如根据白光二极管所制作的如灯具的尺寸选择基板101的尺寸。As the name implies, the
围坝108是固定在基板101的表面的结构体。其中的表面主要是指载体100的在厚度方向的任意一个表面(如上表面或下表面)。一般地,围坝108和基板101是分别被独立地制作,然后通过适当的方式连接在一起的。例如,围板采用为陶瓷或者有机材料制作,然后通过使用胶水(如环氧树脂胶)粘结,或者也可以通过电镀连接。在另一些示例中,围板和基板101还可以一体成型制作而成,例如注塑、挤出等方式采用有机高分子材料制作而成。The
一般地围坝108是以环形结构设置在基板101的表面的,并且由此在基板101的该表面限定一个区域。通过围坝108和基板101共同地限定固晶区105,且该固晶区105用以安装前述的发光体200。由于在该固晶区105发光芯片发光会产生工作热和因光照线产生热量的堆积,因此,会对围坝108、基板101以及发光芯片产生一定的危害和风险,因此,可以对基板101的材料进行选择使得其易于传导热量,从而避免热量在固晶区105内累积。另外,为了提高出光率,还可以控制该固晶区105的基板101表面的形态,使得更多的光线能够出射。例如,该固着发光体200的表面是反射镜面。示例性地,当基板101选择铝板时,可以对其表面进行打磨、抛光处理,使得该区域是镜面的。The
除了对基板101进行上述改造之外,还可以基于后续的应用而对基板101作出进一步的改造。例如,当将有上述获得发光二极管300制作为照明设备时,可以将基板101固定于选定的对象上,因此,基板101上可以制作所定位件。该定位件可以是一个在基板101的上述表面制作的凸起结构或凹陷结构或缺口等等。示例性地,定位件可以选择为定位孔102,其贯穿基板101设置。由此,该定位孔102既可以用于定位,还能够用于进行安装和固定(如通过螺栓连接在选定对象)。定位孔102可以是一个或多个,示例中针对矩形结构的基板101,定位孔102具有两个且分布在其对角线的两端方向。In addition to the above modifications to the
此外,为了方便发光体200引出电极,基板101上还制作有正极焊盘106、正极连接线103和负极焊盘107以及负极连接线104。其中,正极焊盘106与正极连接线103一体连接,且正极焊盘106位于基板101的角落,正极连接线103为半圆型结构构造。其中,负极焊盘107与负极连接线104一体连接,且负极焊盘107位于基板101的另一角落,负极连接线104为半圆型结构构造。并且,正极连接线103和负极连接线104还围绕固晶区105(圆形区域)的外围环形布置。In addition, in order to facilitate the extraction of electrodes from the light-emitting
上述的发光体200是指用以产生激发荧光粉301发光的激发光源,示例中为蓝光LED。当然,在其他示例中发光体200也可以选择为绿光LED或红光LED。换言之,发光体200具有确定的特征光。正如前述,本申请中的发光体200是多个发光芯片的组合,因此,该特征光主要是指各个发光芯片的发光颜色是均为一种类型的光。如各个发光芯片的均产生的是蓝色光,虽然其各个发光芯片的蓝色光波段存在差异。The above-mentioned light-emitting
示例性地,发光体200以蓝光为特征光。已知地,短波蓝光是波长处于400nm至480nm之间,即其波段为400nm至480nm。因此,一种示例中,构成前述发光体200的发光芯片可以具有三种类型。其中,发光芯片具有发光波段为450至452.5纳米的为第一类型芯片201;发光芯片具有发光波段为452.5至455纳米的为第二类型芯片202;发光芯片具有发光波段为455至457.5纳米的为第三类型芯片203。上述三种类型的芯片虽然波段存在差异,在光谱上连续、邻近地分布,但是其均属于蓝色光波段。Illustratively, the
因此,在本申请示例中的发光体200是以至少三个发光芯片构成的。从整体而言,在发光二极管300中,发光体200可以由一个或多个(如两个、三个,或更多个)发光组构成。作为一种排布方案,当发光体200具有至少两个发光组,全部的发光组成排布置。或者,进一步地,发光体200具有至少两个发光组,全部的发光组以相邻的两者等间距的方式成排布置。Therefore, the light-emitting
参阅图2,在本申请附图示例中,发光体200具有八个发光组,且每个发光组中的各个发光芯片在竖直方向线性地排列,而八个发光组在水平方向等间距地排列。Referring to FIG. 2 , in the example of the drawings of the present application, the light-emitting
并且,在上述描述中的发光组中的发光芯片是以线性方式排列的,并且至少具有三个发光芯片。同时,在该发光组中,相邻两个发光芯片的发光波段彼此不重合。如前述三种类型的芯片各一个构成的发光组为例,该发光组中的三个芯片排列方式可以是:第一类型芯片201-第二类型芯片202-第三类型芯片203。Also, the light-emitting chips in the light-emitting group in the above description are arranged in a linear manner, and have at least three light-emitting chips. Meanwhile, in the light-emitting group, the light-emitting wavelength bands of two adjacent light-emitting chips do not overlap with each other. For example, a light-emitting group consisting of one of the aforementioned three types of chips is an example, the arrangement of the three chips in the light-emitting group may be: first type chip 201 - second type chip 202 -
在本申请中,同种颜色的不同的波段的激发LED,以成组的方式排列并且形成发光组。并且在一个发光组中,各不同发光波段的激发LED以交叉的方式排列。即相邻两个激发LED的发光波段不重合。例如对于上述第一类型芯片201、第二类型芯片202和第三类型芯片203三种芯片,在包含三个发光芯片的同一个发光组中,可采取第一类型芯片201、第二类型芯片202、第三类型芯片203的方式排列,或者也可以采取第一类型芯片201、第三类型芯片203、第二类型芯片202的方式排列,或者也可以采取第二类型芯片202、第一类型芯片201、第三类型芯片203的方式排列,等等。在包含四个发光芯片的同一个发光组中,可采取第一类型芯片201、第二类型芯片202、第三类型芯片203、第一类型芯片201的方式排列,或者也可以采取第一类型芯片201、第三类型芯片203、第二类型芯片202、第一类型芯片201的方式排列,或者也可以采取第二类型芯片202、第一类型芯片201、第三类型芯片203、第一类型芯片201的方式排列,等等。In the present application, excitation LEDs of the same color in different wavelength bands are arranged in groups and form light-emitting groups. And in a light-emitting group, excitation LEDs of different light-emitting wavelength bands are arranged in a crossed manner. That is, the emission bands of two adjacent excited LEDs do not overlap. For example, for the above-mentioned three types of chips: the
上述方式中,通过不同波段的发光芯片交叉布置,可以改善发光体200作为整体的激发光的颜色均一性。并且,作为非交叉布置的方式,是指在统一个发光组中,存在相邻的两个发光芯片的发光波段是相同的。作为非交叉布置的示例,由四个发光芯片组成的发光组中,芯片的排列方式如为第一类型芯片201、第一类型芯片201、第二类型芯片202、第三类型芯片203;或者,第二类型芯片202、第三类型芯片203、第一类型芯片201、第一类型芯片201;或者,第三类型芯片203、第二类型芯片202、第一类型芯片201、第一类型芯片201。In the above manner, the color uniformity of the excitation light of the light-emitting
在确定使用的发光芯片的发光波段之后,可以根据所采用的发光芯片的发光波长对荧光粉301进行选型,以提高发光芯片与荧光粉301的匹配度。如根据发光组中的全部发光芯片的发光波段的平均值选择对荧光粉301进行选择。示例性,在前述的三种类型的发光芯片中,以每个发光芯片的发光波段的中心波长为基准,计算三种芯片的发光波长平均值,并针对此平均值选择荧光粉301。After the light-emitting wavelength band of the light-emitting chip used is determined, the
例如,发光波段为450至452.5纳米的第一个芯片;发光波段为452.5至455纳米的第二个芯片;发光波段为455至457.5纳米的第三个。则三个发光芯片的蓝光波长的平均值A为453.75,且计算方式如A=(a1+a2+a3)/3。For example, the first chip with the emission band of 450 to 452.5 nm; the second chip with the emission band of 452.5 to 455 nm; the third chip with the emission band of 455 to 457.5 nm. Then the average value A of the blue light wavelengths of the three light-emitting chips is 453.75, and the calculation method is such as A=(a1+a2+a3)/3.
其中,a1=(450+452.5)/2;a2=(452.5+455)/2;a1=(455+457.5)/2。Among them, a1=(450+452.5)/2; a2=(452.5+455)/2; a1=(455+457.5)/2.
作为供电的需求,各个发光LED通过导线204引出正极和负极。在发光体200中的全部发光LED可以通过串联、并联等方式进行配合。各个发光芯片的引出电极的方式以及与载体100的配和方式被公开于图3中。As the demand for power supply, the positive and negative electrodes of each light-emitting LED are led out through
透镜是用于对发光芯片进行保护的部件,且同时还负责将发光芯片的产生的光线合理地导出。示例中,透镜包括透明基材302和荧光粉301,并且透镜是覆盖于载体100的,以将发光体200封装于载体100的固晶区105。通常地,透明基材302是以能够被固化的胶水提供,并且在实际制作时将荧光粉301粉末混合在该胶水中,形成粘稠状物质(如硅胶荧光粉301混合胶,相应地,透明基材可选择为硅胶)。然后,通过涂敷等方式附着在载体100上,以将发光芯片固定。The lens is a component for protecting the light-emitting chip, and at the same time, it is also responsible for reasonably exporting the light generated by the light-emitting chip. In an example, the lens includes a
为了使本领域技术人员更易于实施本申请,示例中给出了一种如图4所示的制作发光二极管300的方法。In order to make it easier for those skilled in the art to implement the present application, a method for fabricating a
该方法包括下述步骤,参阅图5。The method includes the following steps, see FIG. 5 .
步骤S101、制作基板101。Step S101 , fabricating the
该基板101可以通过将如铝材进行修型、打磨、抛光等方式制作而成,形成表面光滑具有良好反射特性的镜面铝板。The
步骤S102、制作发光体200。Step S102 , making the light-emitting
在基板101的镜面上,安装发光芯片,即固晶。具体而言,在镜面上选定一个圆形区域作为固晶区105,然后,选择与该固晶区105的直径平行且间隔的各个芯片安置线(如八条,图未绘示)作为芯片的固定基准线。再以各安置线为芯片的排列方向,间隔地放置发光芯片。例如图3中,以该图示为基准,发光体200的最右侧,由上至下,间隔地具有间隔布置的四个发光芯片(构成一个发光组),并且依次串联。On the mirror surface of the
特别地,在任意一个安置线限定的发光组中,以线性排列的方式间隔固着至少三个发光芯片(示例中如为四个、9个等),并且在同一个发光组(由一条前述之的安置线限定)中,相邻两个发光芯片的发光波段彼此不重合。如此,依次设置A波段芯片、B波段芯片、C波段芯片。In particular, in a light-emitting group defined by any placement line, at least three light-emitting chips (such as four, nine, etc. in the example) are fixed at intervals in a linear arrangement, and in the same light-emitting group (by one of the aforementioned The placement line definition), the light-emitting wavelength bands of two adjacent light-emitting chips do not overlap with each other. In this way, an A-band chip, a B-band chip, and a C-band chip are arranged in sequence.
当需要制作所的发光体200具有较少的发光芯片,例如三个,则该发光体200可以形成一个发光组,以固晶区105内任意适当位置固定即可。当需要制作所的发光体200具有较少的发光芯片,例如图2所示的112个时,可以将其规划为八个发光组,并且,各个发光组的发光芯片的数量依次可以为4、9、11、12、12、11、9、4。在这样的示例中,上述八个发光组,成排布置,相邻两个发光组间隔给定距离。When the light-emitting
步骤S103、将发光体200引出正极和负极。In step S103, the
如前述基板101上具有正极连接线103、负极连接线104,因此,发光体200中各个发光芯片之间通过导线204串联或并联连接后,再与相应的正极连接线103、负极连接线104电连接。又因为上述正极连接线103、负极连接线104分别还对应连接正极焊盘106、负极焊盘107。因此,通过上述方式实现发光芯片的电极引出。As mentioned above, the
步骤S104、在基板101上设置围坝108,以将发光组限制在围坝108内。Step S104 , setting a
围坝108通常可以采用胶水通过在发光体200外围“画”圈的形式将其包围在内部,待胶水固化后即可。The
步骤S105、封装。Step S105, packaging.
将制作的含有荧光粉301的混合胶水涂敷在上述结构上(如围坝108之内),以将发光体200完全地密封。待胶水固化即形成负载有荧光粉301末的封装体,即透镜。The prepared mixed glue containing the
在本申请的描述中,需要说明的是,术语“中心”、“上”、“下”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该申请产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,术语“第一”、“第二”、“第三”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In the description of this application, it should be noted that the terms "center", "upper", "lower", "right", "vertical", "horizontal", "inner", "outer", etc. indicate the orientation or The positional relationship is based on the orientation or positional relationship shown in the attached drawings, or the orientation or positional relationship that the product of the application is usually placed in use. It is only for the convenience of describing the application and simplifying the description, rather than indicating or implying the device referred to. Or elements must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as a limitation of the present application. Furthermore, the terms "first", "second", "third", etc. are only used to differentiate the description and should not be construed as indicating or implying relative importance.
以上所述仅为本申请的优选实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。The above descriptions are only preferred embodiments of the present application, and are not intended to limit the present application. For those skilled in the art, the present application may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of this application shall be included within the protection scope of this application.
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