CN212244153U - Extrusion device and forming and packaging equipment - Google Patents
Extrusion device and forming and packaging equipment Download PDFInfo
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Abstract
本实用新型提供了一种挤压装置及成型包装设备,该挤压装置包括机架以及设置在机架上的电机、传动组件和两个挤压臂;两个挤压臂之间具有用于放置物料坩埚挤压间隙,传动组件的输入端与电机的输出端连接,传动组件的输出端与所述挤压臂连接;电机用于驱动传动组件当需要对物料和坩埚分离,首先将物料坩埚放置在挤压间隙上,启动电机,电机驱动传动组件,以带动两个挤压臂相对运动,对位于挤压间隙内的物料坩埚进行挤压,以实现物料和坩埚的分离,本实用新型采用电机带动挤压臂进行相对或者相背运动,与相关技术中,以液压缸作为动力输出设备相比,提高作业环境清洁度的同时,也可以避免液压油污染物料。
The utility model provides an extrusion device and a forming and packaging device. The extrusion device comprises a frame, a motor, a transmission assembly and two extrusion arms arranged on the frame; Place the material crucible in the extrusion gap, the input end of the transmission component is connected to the output end of the motor, and the output end of the transmission component is connected to the extrusion arm; the motor is used to drive the transmission component. When the material and the crucible need to be separated, first remove the material crucible Put it on the extrusion gap, start the motor, and the motor drives the transmission component to drive the relative movement of the two extrusion arms, and squeeze the material crucible located in the extrusion gap to realize the separation of the material and the crucible. The utility model adopts The motor drives the extruding arms to move relative or opposite. Compared with the hydraulic cylinder as the power output device in the related art, the cleanliness of the working environment can be improved, and the contamination of materials by the hydraulic oil can also be avoided.
Description
技术领域technical field
本实用新型涉及物料加工技术领域,尤其涉及一种挤压装置及成型包装设备。The utility model relates to the technical field of material processing, in particular to an extrusion device and a forming and packaging device.
背景技术Background technique
浓缩结晶是一种从液体中析出固体产品的常规技术,广泛地应用在医药、生物和核工业中,浓缩结晶是将溶剂放置到坩埚中,并将坩埚放在加热设备中,通过加热设备的热量使得溶剂挥发或者蒸发,物料由不饱和状态变为饱和状态,继续减少溶剂,过剩的物料就会析出。为了实现对物料的收集,通常需要挤压装置对物料与坩埚进行分离。Concentrated crystallization is a conventional technique for precipitating solid products from liquids, and is widely used in the pharmaceutical, biological and nuclear industries. The heat causes the solvent to volatilize or evaporate, and the material changes from an unsaturated state to a saturated state. Continue to reduce the solvent, and the excess material will be precipitated. In order to realize the collection of materials, an extrusion device is usually required to separate the materials from the crucible.
相关技术中,挤压装置包括底座以及设置在底座内的挤压机构,其中,挤压机构包括第一挤压臂、第二挤压臂和液压缸,第一挤压臂固定在底座上,第二挤压臂转动连接在底座上,且液压缸的输出端与第二挤压臂连接。当需要分离物料和坩埚时,首先将坩埚放置底座上,并使坩埚位于第一挤压臂和第二挤压臂之间,启动液压缸,通过液压缸带动第二挤压臂朝向或背离第一挤压臂运动,以反复挤压坩埚,完成物料与坩埚的分离。In the related art, the pressing device includes a base and a pressing mechanism arranged in the base, wherein the pressing mechanism includes a first pressing arm, a second pressing arm and a hydraulic cylinder, and the first pressing arm is fixed on the base, The second extrusion arm is rotatably connected to the base, and the output end of the hydraulic cylinder is connected with the second extrusion arm. When it is necessary to separate the material and the crucible, first place the crucible on the base, and make the crucible between the first extrusion arm and the second extrusion arm, start the hydraulic cylinder, and drive the second extrusion arm toward or away from the first extrusion arm through the hydraulic cylinder. A squeezing arm moves to squeeze the crucible repeatedly to complete the separation of the material and the crucible.
但是,采用液压缸作为动力输出部件,会存在液压油泄漏,污染作业环境的问题。However, using the hydraulic cylinder as the power output component may cause the leakage of hydraulic oil and pollute the working environment.
实用新型内容Utility model content
本实用新型实施例提供一种挤压装置及成型包装设备,以解决现有技术中采用液压缸作为动力输出部件,会存在液压油泄漏,污染作业环境的问题。The embodiments of the present utility model provide an extrusion device and a forming and packaging device, so as to solve the problem of hydraulic oil leakage and polluting the working environment in the prior art when a hydraulic cylinder is used as a power output component.
为了实现上述的目的,本实用新型实施例采用如下技术方案:In order to achieve the above-mentioned purpose, the embodiment of the present invention adopts the following technical solutions:
本实用新型实施例一方面提供一种挤压装置,包括,机架以及设置在所述机架上的电机、传动组件和两个挤压臂。One aspect of the embodiments of the present invention provides a pressing device, which includes a frame, a motor, a transmission assembly and two pressing arms arranged on the frame.
所述传动组件的输入端与所述电机的输出端连接,所述传动组件的输出端与所述挤压臂连接。The input end of the transmission assembly is connected with the output end of the motor, and the output end of the transmission assembly is connected with the extrusion arm.
两个所述挤压臂之间具有用于放置物料坩埚的挤压间隙。There is an extrusion gap for placing the material crucible between the two extrusion arms.
所述电机用于驱动所述传动组件,以带动两个所述挤压臂发生相对运动,并挤压位于所述挤压间隙内的物料坩埚。The motor is used to drive the transmission assembly, so as to drive the two extrusion arms to move relative to each other, and to extrude the material crucible located in the extrusion gap.
如上所述的挤压装置,其中,所述机架上设置有铰接轴,所述挤压臂铰接在所述铰接轴上。In the above-mentioned pressing device, wherein the frame is provided with a hinge shaft, and the pressing arm is hinged on the hinge shaft.
所述传动组件包括驱动轴,所述驱动轴上设置有沿所述驱动轴轴线方向间隔设置的两个螺纹段,两个所述螺纹段的旋向相反,每个所述螺纹段上螺接有螺纹块,所述螺纹块上设置有连接部。The transmission assembly includes a drive shaft, and the drive shaft is provided with two thread segments spaced along the axis direction of the drive shaft, the two thread segments have opposite directions of rotation, and each thread segment is threadedly connected There is a threaded block, and the threaded block is provided with a connecting part.
所述挤压臂上设置有容纳槽,所述连接部滑动连接在所述容纳槽内;所述驱动轴两个所述挤压臂发生相对运动,并挤压位于所述挤压间隙内的物料坩埚。The pressing arm is provided with an accommodating groove, and the connecting part is slidably connected in the accommodating groove; the two pressing arms of the drive shaft move relative to each other, and squeeze the one located in the pressing gap. Material Crucible.
如上所述的挤压装置,其中,一个所述挤压臂朝向另一个挤压臂的内表面上设置有沿所述挤压臂的延伸方向间隔设置的第一挤压块和第二挤压块。The pressing device as described above, wherein a first pressing block and a second pressing block spaced along the extending direction of the pressing arm are provided on the inner surface of one pressing arm facing the other pressing arm piece.
第一挤压块位于所述第二挤压块背离所述铰接轴的一侧。The first pressing block is located on the side of the second pressing block facing away from the hinge shaft.
所述第一挤压块凸出于所述内表面的尺寸大于所述第二挤压块凸出于所述内表面的尺寸。The size of the first pressing block protruding from the inner surface is larger than the size of the second pressing block protruding from the inner surface.
如上所述的挤压装置,其中,所述挤压臂的内表面设置有沿第一方向延伸的两个滑槽,所述第一方向与所述铰接轴的轴线方向具有夹角。In the above-mentioned pressing device, the inner surface of the pressing arm is provided with two sliding grooves extending along a first direction, and the first direction and the axial direction of the hinge shaft have an included angle.
所述第一挤压块上设置有沿所述第一方向滑设于其中一个滑槽内的第一滑动部。The first pressing block is provided with a first sliding part which is slidably arranged in one of the sliding grooves along the first direction.
所述第二挤压块上设置有沿所述第一方向滑设于另外一个所述滑槽内的第二滑动部。The second pressing block is provided with a second sliding part which is slidably arranged in the other sliding groove along the first direction.
本实用新型实施例还提供了一种成型包装设备,其中,包括如上所述的挤压装置、接料斗以及破碎组件。The embodiment of the present invention also provides a forming and packaging equipment, which includes the above-mentioned extrusion device, a hopper and a crushing assembly.
所述接料斗设置在所述机架上,且位于所述挤压间隙背离所述驱动轴的一侧,用于接收分离后物料。The hopper is arranged on the frame, and is located on the side of the extrusion gap away from the drive shaft, and is used for receiving separated materials.
所述破碎组件包括第一级破碎机,所述第一级破碎机包括第一壳体、设置在所述第一壳体内的第一破碎刀以及用于驱动第一破碎刀的第一驱动器。The crushing assembly includes a first-stage crusher including a first casing, a first crushing blade disposed in the first casing, and a first driver for driving the first crushing blade.
所述第一壳体具有第一入口和第一出口,所述第一入口与所述接料斗的出料口连接。The first casing has a first inlet and a first outlet, and the first inlet is connected with the outlet of the hopper.
如上所述的成型包装设备,其中,所述破碎组件还包括第二级破碎机、以及用于连接所述第一级破碎机和所述第二级破碎机的物料输送装置。The above-mentioned forming and packaging equipment, wherein the crushing assembly further comprises a second-stage crusher, and a material conveying device for connecting the first-stage crusher and the second-stage crusher.
所述物料输送装置包括筒体、风机以及设置在筒体上进风管道和进料管道,所述进料管道与所述第一出口连接,所述进风管道与所述风机连接,所述风机用于抽取所述筒体内的气体,使所述筒体内产生负压,以将所述物料从所述第一级破碎机输送至第二级破碎机内。The material conveying device includes a cylinder body, a fan, an air inlet pipe and a feed pipe arranged on the cylinder body, the feed pipe is connected with the first outlet, the air inlet pipe is connected with the fan, and the fan It is used to extract the gas in the cylinder to generate negative pressure in the cylinder to transport the material from the first-stage crusher to the second-stage crusher.
所述第二级破碎机包括第二壳体、设置在所述第二壳体内的第二破碎刀以及用于驱动第二破碎刀的第二驱动器;所述第二壳体具有第二入口和第二出口,所述第二入口与所述第一出口连接;所述第二出口用于与物料盒连接,所述物料盒用于收集经由所述第二出口落下的物料。The second-stage crusher includes a second casing, a second crushing blade disposed in the second casing, and a second driver for driving the second crushing blade; the second casing has a second inlet and A second outlet, the second inlet is connected with the first outlet; the second outlet is used for connecting with a material box, and the material box is used for collecting materials falling through the second outlet.
如上所述的成型包装设备,其中,所述机架上还设置有上料装置;所述上料装置包括输送带以及设置在所述输送带上的送料托盘,所述送料托盘上设置第一限位挡块,所述接料斗上设置有第二限位挡块,所述第二限位挡块用于阻挡所述第一限位挡板,以使所述送料托盘停放至所述接料斗上。The above-mentioned forming and packaging equipment, wherein a feeding device is further provided on the frame; the feeding device comprises a conveyor belt and a feeding tray arranged on the conveyor belt, and a first feeding tray is provided on the feeding tray A limit stop, a second limit stop is arranged on the receiving hopper, and the second limit stop is used to block the first limit stop, so that the feeding tray is parked to the receiving on the hopper.
如上所述的成型包装设备,其中,所述成型包装设备还包括手套箱,所述手套箱包括箱体以及设置在所述箱体上惰性气体循环组件,所述箱体上设置有多个人手操作孔。The above-mentioned forming and packaging equipment, wherein the forming and packaging equipment further comprises a glove box, the glove box comprises a box body and an inert gas circulation component arranged on the box body, and a plurality of human hands are arranged on the box body Operation hole.
所述箱体包括相对独立的第一隔室、第二隔室和第三隔室,所述第三隔室内具有第一承载台和包装装置。The box body includes a relatively independent first compartment, a second compartment and a third compartment, and the third compartment has a first carrying platform and a packaging device.
所述第一承载台上设置称重装置和筛分装置;所述筛分装置用于对所述物料进行筛分;所述称重装置用于对筛分后的物料进行称重。A weighing device and a screening device are arranged on the first bearing platform; the screening device is used for screening the material; the weighing device is used for weighing the screened material.
所述包装装置包括下料管和包装瓶,所述第一承载台设置第一通孔,所述下料管设置在所述第一通孔内,以所述下料管的第一端和第二端分别位于所述第一承载台的两侧。The packaging device includes a feeding tube and a packaging bottle, the first bearing platform is provided with a first through hole, the feeding tube is set in the first through hole, and the first end of the feeding tube is connected to the first through hole. The second ends are respectively located on both sides of the first bearing platform.
所述包装瓶与所述第二端连通,用于接收筛分后的物料。The packaging bottle communicates with the second end for receiving the screened material.
如上所述的成型包装设备,其中,所述第一隔室内设置有第二承载台,所述挤压装置位于所述第二承载台的上方。The above-mentioned forming and packaging equipment, wherein a second bearing platform is arranged in the first compartment, and the pressing device is located above the second bearing platform.
所述进料管道设置有第一阀门,所述第一阀门上设置有第一吸尘管道,所述第一吸尘管道位于所述第二承载台上,用于将洒落在所述第二承载台上的物料回收至进料管道内。The feed pipe is provided with a first valve, and the first valve is provided with a first dust suction pipe, and the first dust suction pipe is located on the second carrying platform, and is used to sprinkle the dust on the second dust collector. The material on the carrying table is recycled into the feeding pipeline.
所述筒体上设置有第二阀门,所述第二阀门上设置有第二吸尘管道,所述第二吸尘管道用于将散落在所述第一承载台上的物料回收至所述筒体内。The cylinder body is provided with a second valve, and the second valve is provided with a second dust suction pipe, and the second dust suction pipe is used to recover the materials scattered on the first carrying platform to the inside the barrel.
如上所述的成型包装设备,其中,所述第二出口背离所述物料输送装置的一端和所述下料管靠近所述包装瓶的一端均设置有连接装置。In the above-mentioned forming and packaging equipment, a connecting device is provided on both the end of the second outlet facing away from the material conveying device and the end of the feeding pipe close to the packaging bottle.
所述连接装置包括间隔设置的第一安装板和第二安装板以及连接在所述第一安装板和所述第二安装板之间的波纹伸缩管。The connecting device includes a first mounting plate and a second mounting plate arranged at intervals, and a corrugated telescopic tube connected between the first mounting plate and the second mounting plate.
所述第一安装板和所述第二安装板之间设置有第一气缸和第二气缸,所述第一气缸和所述第二气缸用于带动所述第二安装板沿所述波纹伸缩管的轴向运动,以实现所述波纹伸缩管的伸长或者缩短。A first air cylinder and a second air cylinder are arranged between the first installation plate and the second installation plate, and the first air cylinder and the second air cylinder are used to drive the second installation plate to expand and contract along the corrugations Axial movement of the tube to achieve elongation or shortening of the corrugated telescopic tube.
本实用新型实施例提供了一种挤压装置及成型包装设备,该挤压装置包括机架以及设置在所述机架上的电机、传动组件和两个挤压臂;两个挤压臂之间具有用于放置物料坩埚挤压间隙,所述传动组件的输入端与所述电机的输出端连接,所述传动组件的输出端与所述挤压臂连接;所述电机用于驱动所述传动组件,以带动两个所述挤压臂发生相对运动,并挤压位于所述挤压间隙内的物料坩埚。当需要对物料和坩埚分离,首先将物料坩埚放置在挤压间隙上,启动电机,电机驱动传动组件,以带动两个挤压臂相对运动,对位于挤压间隙内的物料坩埚进行挤压,以实现物料和坩埚的分离,本实用新型实施例采用电机带动挤压臂进行相对或者相背运动,与相关技术中,以液压缸作为动力输出设备相比,提高作业环境清洁度的同时,也可以避免液压油污染物料。The embodiment of the present utility model provides an extrusion device and forming and packaging equipment. The extrusion device includes a frame, a motor, a transmission assembly and two extrusion arms arranged on the frame; There is an extrusion gap for placing the material crucible, the input end of the transmission component is connected with the output end of the motor, and the output end of the transmission component is connected with the extrusion arm; the motor is used to drive the A transmission assembly is used to drive the two extrusion arms to move relative to each other, and to extrude the material crucible located in the extrusion gap. When it is necessary to separate the material from the crucible, first place the material crucible on the extrusion gap, start the motor, and the motor drives the transmission assembly to drive the two extrusion arms to move relative to each other to extrude the material crucible located in the extrusion gap. In order to realize the separation of the material and the crucible, the embodiment of the present invention adopts the motor to drive the extrusion arms to move relative or opposite to each other. Compared with the related art, the hydraulic cylinder is used as the power output device, which improves the cleanliness of the working environment and also improves the cleanliness of the working environment. Hydraulic oil contamination can be avoided.
除了上面所描述的本实用新型实施例解决的技术问题、构成技术方案的技术特征以及由这些技术方案的技术特征所带来的有益效果外,本实用新型实施例提供的挤压装置及成型包装设备所能解决的其他技术问题、技术方案中包含的其他技术特征以及这些技术特征带来的有益效果,将在具体实施方式中做出进一步详细的说明。In addition to the technical problems solved by the embodiments of the present invention described above, the technical features constituting the technical solutions, and the beneficial effects brought about by the technical features of these technical solutions, the extrusion device and the forming packaging provided by the embodiments of the present invention Other technical problems that can be solved by the device, other technical features included in the technical solution, and the beneficial effects brought about by these technical features will be described in further detail in the specific embodiments.
附图说明Description of drawings
此处的附图被并入说明书中并构成本说明书的一部分,示出了符合本公开的实施例,并与说明书一起用于解释本公开的原理。The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the disclosure and together with the description serve to explain the principles of the disclosure.
图1是本实用新型实施例提供的挤压装置的立体图;1 is a perspective view of a pressing device provided by an embodiment of the present invention;
图2是本实用新型实施例提供的挤压装置的主视图;Fig. 2 is the front view of the extrusion device provided by the embodiment of the present invention;
图3是图2中A区域的放大示意图;Fig. 3 is the enlarged schematic diagram of A area in Fig. 2;
图4是本实用新型实施例提供的接料斗和上料装置的立体图;4 is a perspective view of a hopper and a feeding device provided by an embodiment of the present invention;
图5是本实用新型实施例提供的接料斗和上料装置的主视图;Fig. 5 is the front view of the hopper and the feeding device provided by the embodiment of the present invention;
图6是本实用新型实施例提供的成型包装设备的立体图一;6 is a perspective view 1 of the forming and packaging equipment provided by the embodiment of the present invention;
图7是本实用新型实施例提供的成型包装设备的主视图一;7 is a front view one of the forming and packaging equipment provided by the embodiment of the present invention;
图8是本实用新型实施例提供的成型包装设备的立体图二;8 is a perspective view two of the forming and packaging equipment provided by the embodiment of the present invention;
图9是本实用新型实施例提供的成型包装设备的主视图二;9 is a front view two of the forming and packaging equipment provided by the embodiment of the present invention;
图10是本实用新型实施例提供的成型包装设备的后视图;10 is a rear view of the forming and packaging equipment provided by the embodiment of the present invention;
图11是本实用新型实施例提供的连接装置的立体图。FIG. 11 is a perspective view of a connection device provided by an embodiment of the present invention.
附图标记说明:Description of reference numbers:
10:机架;101:第一支撑柱;102:第二支撑柱;103:第三支撑柱;104:第四支撑柱;105:第一连接柱;106:第二连接柱;107:第三连接柱;108:第四连接柱;109:第二支撑板;20:电机;201:连接板;202:固定柱;30:传动组件;301:驱动轴;302:螺纹段;303:螺纹块;304:连接部;305:轴承座;40:挤压臂;401:第一挤压块;4011:第一段;4012:第二段;402:第二挤压块;403:容纳槽;404:滑槽;405:挤压间隙;406:铰接板;50:物料坩埚;60:铰接轴;70:检测装置;701:第一限位开关;702:第二限位开关;703:第三限位开关;704:第四限位开关;80:接料斗;801:第一料斗;802:第二料斗;803:插板;804:圆盘;805:支撑环;806:支撑板; 807:转动把手;808:弧形抱紧块;809:气缸;90:第一级破碎机;100:第二级破碎机;110:物料输送装置;1101:筒体;1102:风机;1103:进风管道;1104:进料管道;1105:第一阀门;1106:第二阀门;120:上料装置; 1201:输送带;1202:送料托盘;1203:第一限位挡块;1204:第二限位挡块;130:物料盒;140:手套箱;1401:惰性气体循环组件;1402:人手操作孔;1403:第一承载台;1404:第二承载台;150:包装装置;1501:下料管;1502:包装瓶;160:称重装置;170:筛分装置;180:连接装置;1801:第一安装板;1802:第二安装板;1803:波纹伸缩管;1804:第一气缸;1805:第二气缸;1806:第一连接板;1807:第二连接板;1808:第三连接板;1809:连接管;190:除铁器;200:取样阀;210:升降装置。10: rack; 101: first support column; 102: second support column; 103: third support column; 104: fourth support column; 105: first connection column; 106: second connection column; Three connecting columns; 108: Fourth connecting column; 109: Second support plate; 20: Motor; 201: Connecting plate; 202: Fixing column; 30: Transmission assembly; 301: Drive shaft; block; 304: connecting part; 305: bearing seat; 40: extruding arm; 401: first extruding block; 4011: first segment; 4012: second segment; 402: second extruding block; 403: receiving groove ;404: Chute; 405: Extrusion gap; 406: Hinged plate; 50: Material crucible; 60: Hinged shaft; 70: Detection device; 701: First limit switch; 702: Second limit switch; 703: The third limit switch; 704: the fourth limit switch; 80: the hopper; 801: the first hopper; 802: the second hopper; 803: the insert plate; ; 807: Turning handle; 808: Arc-shaped holding block; 809: Cylinder; 90: First-stage crusher; 100: Second-stage crusher; 110: Material conveying device; 1101: Cylinder body; 1102: Fan; 1103 : air inlet pipe; 1104: feed pipe; 1105: first valve; 1106: second valve; 120: feeding device; 1201: conveyor belt; 1202: feeding tray; 1203: first limit stop; 1204: 130: material box; 140: glove box; 1401: inert gas circulation assembly; 1402: manual operation hole; 1403: first bearing platform; 1404: second bearing platform; 150: packaging device; 1501 : feeding tube; 1502: packaging bottle; 160: weighing device; 170: screening device; 180: connecting device; 1801: first mounting plate; 1802: second mounting plate; 1805: Second cylinder; 1806: First connecting plate; 1807: Second connecting plate; 1808: Third connecting plate; 1809: Connecting pipe; 190: Iron remover; 200: Sampling valve; 210: Lifting device.
具体实施方式Detailed ways
为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。因此,以下对在附图中提供的本实用新型的实施方式的详细描述并非旨在限制要求保护的本实用新型的范围,而仅仅表示本实用新型的选定实施方式。In order to make the purposes, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. The embodiments described above are a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention. Accordingly, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the invention as claimed, but merely to represent selected embodiments of the invention.
在不冲突的情况下,本实用新型中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本实用新型。The embodiments of the present invention and the features of the embodiments may be combined with each other without conflict. The present utility model will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
为了实现结晶后物料与坩埚之间的分离,通常需要利用挤压装置,以将物料从坩埚中分离下来。相关技术中,挤压装置包括底座以及设置在底座内挤压机构,其中,挤压机构包括第一挤压臂、第二挤压臂和液压缸,第一挤压臂固定在底座上,第二挤压臂转动连接在底座上,且液压缸的输出端与第二挤压臂连接。In order to realize the separation between the material after crystallization and the crucible, it is usually necessary to use an extrusion device to separate the material from the crucible. In the related art, the pressing device includes a base and a pressing mechanism disposed in the base, wherein the pressing mechanism includes a first pressing arm, a second pressing arm and a hydraulic cylinder, the first pressing arm is fixed on the base, and the first pressing arm is fixed on the base. The two extruding arms are rotatably connected to the base, and the output end of the hydraulic cylinder is connected with the second extruding arm.
当需要分离物料和坩埚时,首先将坩埚放置底座上,并使坩埚位于第一挤压臂和第二挤压臂之间,启动液压缸,通过液压缸带动第二挤压臂朝向或背离第一挤压臂运动,以反复挤压坩埚,完成物料与坩埚的分离。但是,上述的挤压装置是采用液压缸作为动力输出部件,会存在液压油泄漏的情况,相应的,会污染作业环境和影响物料的清洁度。When it is necessary to separate the material and the crucible, first place the crucible on the base, and make the crucible between the first extrusion arm and the second extrusion arm, start the hydraulic cylinder, and drive the second extrusion arm toward or away from the first extrusion arm through the hydraulic cylinder. A squeezing arm moves to squeeze the crucible repeatedly to complete the separation of the material and the crucible. However, the above-mentioned extrusion device uses a hydraulic cylinder as a power output component, which may cause leakage of hydraulic oil, and accordingly, will pollute the working environment and affect the cleanliness of materials.
为了解决上述的技术问题,本实用新型实施例提供了一种挤压装置,以电机作为动力输出部件,通过传动组件来带动两个挤压臂发生相对运动,提高了作业环境的清洁度。In order to solve the above technical problems, the embodiment of the present invention provides a pressing device, which uses a motor as a power output component, and drives two pressing arms to move relative to each other through a transmission assembly, thereby improving the cleanliness of the working environment.
请结合图1至图11所示,本实用新型实施例提供了一种挤压装置,包括机架10以及设置在机架10上的电机20、传动组件30和两个挤压臂40;两个挤压臂40之间具有用于放置物料坩埚50的挤压间隙405;传动组件30 的输入端与电机20的输出端连接,传动组件30的输出端与挤压臂40连接;电机20用于驱动传动组件30,以带动两个挤压臂40发生相对运动,并挤压位于挤压间隙405内的物料坩埚50。Referring to FIGS. 1 to 11 , an embodiment of the present invention provides a pressing device, including a
具体地,挤压装置可以应用于挤压物料坩埚上,其可以包括机架10,机架10作为电机20、传动组件30和挤压臂40的支撑部件,机架可以为矩形框架,可以包括沿顺时针间隔分布的第一支撑柱101、第二支撑柱102、第三支撑柱103和第四支撑柱104,其中,第一支撑柱101与第二支撑柱102之间可以设置有第一连接柱105,第二支撑柱102和第三支撑柱103之间设置有第二连接柱106,第三支撑柱103和第四支撑柱104之间设置有第三连接柱107,第四支撑柱104与第一支撑柱101之间设置有第四连接柱108。Specifically, the extruding device can be applied to the crucible for extruding materials, and it can include a
为了提高机架10的结构强度,可以在第一支撑柱101与第二支撑柱102 之间设置有第一支撑板,第三支撑柱103与第四支撑柱104之间均设置有第二支撑板109,同时,第一支撑板和第二支撑板109也可以作为传动组件30 的安装载体。In order to improve the structural strength of the
请参考图1,其中,电机20可以固定在机架10上,也可以通过连接板 201固定在第一支撑柱和第二支撑柱上,为了提高电机的稳固性,可以在连接板201的下表面上设置多个用于支撑连接板201的固定柱202,多个固定柱可以沿连接板的边缘间隔分布。Please refer to FIG. 1 , wherein the
电机20的输出端可以与传动组件30连接,用于带动传动组件30进行运动,其中,传动组件30的形式可以有多种选择,比如:电机20为直线电机时,传动组件30可以传动轴,传动轴的输出端可以与其中一个挤压臂连接,另一挤压臂可以固定在第二支撑柱上时,电机运行时,可以带动传动轴沿着传动轴的轴线方向移动,以使其中一个挤压臂朝向另一个挤压臂运动,以挤压位于挤压间隙中物料坩埚。The output end of the
又比如:传动组件30还可以包括螺杆,其中,螺杆上具有第一螺纹部和第二螺纹部,第一螺纹部和第二螺纹部的旋向相反,其中一个挤压臂螺接在第一螺纹部上,另一个挤压臂螺接在第二螺纹部上,当电机正转时,两个挤压臂相对运动,以挤压位于挤压间隙内物料坩埚,待物料坩埚发生一定的形变时,可以控制电机反转,两个挤压臂沿着螺杆的轴线相背运动,以使两个挤压臂之间间隔预定距离,此时,工作人员可以旋转物料坩埚,使得物料坩埚未被挤压到的部位与两个挤压臂相对的侧面接触,然后再控制电机正转,两个挤压臂再次相对运动,对物料坩埚进行挤压,重复挤压和旋转操作,直至实现物料和坩埚的完全分离为止。For another example, the
两个挤压臂40之间具有挤压间隙405,挤压间隙405用于放置物料坩埚 50,至于,挤压间隙405的大小,本实施例在此不作具体的限定,只要挤压间隙405能够容纳物料坩埚50即可。其中,挤压臂40可以为挤压板,挤压板可以为规则的长方形,也可以为不规则的形状。另外,为了提高挤压臂40 的挤压力,可以在两个挤压臂40相对的两个侧面上均设置挤压块。There is an
为了保证物料坩埚50在挤压过程中的稳固性,可以机架上设置支撑座,支撑座位于挤压间隙正下方,用于承载物料坩埚50即可。In order to ensure the stability of the
使用时,首先将物料坩埚50放置在挤压间隙405内,启动电机20,通过电机20带动驱动组件30运动,进而驱动两个挤压臂40相对运动或者相背运动,以实现反复挤压位于挤压间隙405内的物料坩埚50,完成物料和坩埚的分离。When in use, first place the
本实用新型实施例提供了挤压装置,包括机架10以及设置在机架10上的电机20、传动组件30和两个挤压臂40;两个挤压臂40之间具有用于放置物料坩埚50的挤压间隙405,传动组件30的输入端与电机20的输出端连接,传动组件30的输出端与挤压臂40连接;当需要对物料和坩埚分离,电机20 可以驱动传动组件30运动,以带动两个挤压臂40发生相对运动,并挤压位于挤压间隙405内的物料坩埚50,以实现物料和坩埚的分离,本实用新型实施例采用电机20带动挤压臂40进行相对或者相背运动,与相关技术中,以液压缸作为动力输出设备相比,提高作业环境清洁度的同时,也可以避免液压油污染物料。The embodiment of the present invention provides a pressing device, including a
作为一种可行的具体实施方式,机架10上设置有铰接轴60,挤压臂40 铰接在铰接轴60上;传动组件30包括驱动轴301,驱动轴301上设置有沿驱动轴轴线方向间隔设置的两个螺纹段302,两个螺纹段302的旋向相反,每个螺纹段上螺接有螺纹块303,每个螺纹块303上均设置有连接部304;挤压臂40上设置有容纳槽403,连接部304滑动连接在容纳槽403内;驱动轴 301用于驱动两个挤压臂40发生相对运动,并挤压位于挤压间隙405内的物料坩埚50。As a feasible specific embodiment, the
请参考图2和图3,挤压臂40可以直接设置传动组件30上,也可以使两个挤压臂40的一端连接在机架10上,这样可以增加挤压臂40在传动过程中的稳固性,比如,机架10上设置有铰接轴60,铰接轴60可以设置在第二连接柱106和第四连接柱108之间,两个挤压臂40的一端可以铰接在铰接轴 60上,也可以有其他的铰接方式,比如,以一个挤压臂40为例,挤压臂的一端可以设置两个间隔设置的铰接板406,铰接板406背离挤压臂40的一端与铰接轴60铰接,这样可以通过两个铰接点的设置,增加了挤压臂40与铰接轴60之间的稳固性。另外,两个铰接板406之间还可以设置多个加强柱,以增强两个铰接板406之间的连接强度。再者,为了便于挤压臂40的转动,可以挤压臂40与铰接轴60之间设置轴承。Please refer to FIG. 2 and FIG. 3 , the
传动组件30可以包括驱动轴301,驱动轴301的输入端与电机20连接,驱动轴301上设置有沿驱动轴轴线方向间隔设置的两个螺纹段302,且每个螺纹段302上均设置有一个螺纹块303,为了实现两个螺纹块303在同一个电机带动下,能够实现相对和相背运动,将两个螺纹段302的旋向设置为反向,这样,当电机20正转时,两个螺纹块相对运动,当电机20反转时,两个螺纹块相背运动。The
每个螺纹块303上均设置有连接部304,连接部304实现螺纹块303与挤压臂40连接的部件,用于带动挤压臂进行运动,其中,连接部304可以为圆柱形连接轴,连接轴背离螺纹块的一端与挤压臂连接。Each threaded
为了实现连接部304与挤压臂40连接,挤压臂40上设置有容纳槽403,容纳槽403用于容纳连接部,其中,容纳槽403可以是直接开设在挤压臂上的凹槽,也可以为多个板体围合成的容纳空间,即,挤压臂上设置有顺次连接的第一板体、第二板体和第三板体,其中,第一板体和第三板体固定连接在挤压臂上,以围合成容纳槽403。In order to realize the connection between the connecting
连接部304滑动连接在容纳槽403内,当电机工作时,带动两个螺纹块 303进行螺纹传动,利用连接部304给挤压臂40施加一个作用力,使得连接部304带动挤压臂40相对于铰接轴60进行摆动,实现两个挤压臂40的相对运动,并挤压位于挤压间隙405内的坩埚物料50。The connecting
第一支撑板和第二支撑板109上均设置有一个轴承座305,驱动轴301 转动连接在轴承座305内,以保证驱动轴的运行平稳性。第一支撑板和第二支撑板109之间还可以设置有沿驱动轴轴线方向延伸的滑轨,两个螺纹块303 滑动连接在滑轨上,滑轨可以给螺纹块303提供一个支撑力,避免螺纹块303 仅依靠驱动轴进行支撑,增加了整个挤压装置的稳固性。A
作为挤压臂40的一种可选的实施方式,一个挤压臂40朝向另一个挤压臂40的内表面上设置有沿挤压臂的延伸方向间隔设置的第一挤压块401和第二挤压块402;第一挤压块401位于第二挤压块402背离铰接轴60的一侧;第一挤压块401凸出于内表面的尺寸大于第二挤压块402凸出于内表面的尺寸。As an optional embodiment of the
第一挤压块401和第二挤压块402背离挤压臂40的端面用于跟物料坩埚 50进行接触,以实现对物料坩埚50的挤压,其中,两个挤压臂40相对的内表面上均设置有第一挤压块401和第二挤压块402,第一挤压块401和第二挤压块402可以通过卡接或者螺栓连接的方式连接在挤压臂40上,本实施例在此不作具体限定。The end faces of the
另外,第一挤压块401可以位于第二挤压块402背离铰接轴60的一侧上,第一挤压块和第二挤压块的形状可以矩形块或者圆形块,也可以为不规则的形状。In addition, the
第一挤压块401凸出于内表面的尺寸大于第二挤压块402凸出于内表面的尺寸,即第一挤压块401背离挤压臂40的端面距挤压臂的距离,大于第二挤压块402背离挤压臂40的端面距挤压臂40的距离,这样在挤压过程中,第一挤压块401优先与物料坩埚接触,对物料坩埚50进行预挤压,使得部分物料优先与物料坩埚脱离。当,物料坩埚下层物料就脱离后,可以将第一挤压块401取出,然后利用第二挤压块402对物料坩埚50的上层进行挤压,便于快速实现物料与坩埚的分离。The size of the
作为第一挤压块和第二挤压块与挤压臂的一种连接方式,挤压臂40的内表面设置有沿第一方向延伸的两个滑槽404,第一方向与铰接轴60的轴线方向具有夹角;第一挤压块401上设置有沿第一方向滑设于其中一个滑槽404 内的第一滑动部;第二挤压块402上设置有沿第一方向滑设于另外一个滑槽 404内的第二滑动部。As a way of connecting the first extrusion block and the second extrusion block with the extrusion arm, the inner surface of the
在本实施例中,第一方向与铰接轴的轴线所组成的平面与水平面垂直。In this embodiment, the plane formed by the first direction and the axis of the hinge shaft is perpendicular to the horizontal plane.
以第一挤压块401为例,对第一挤压块401的结构进行描述,第一挤压块401可以包括第一段4011和与第一段4011连接的第二段4012,第一段4011 在挤压臂的内表面上的投影面积大于第二段4012在挤压臂的内表面上的投影面积,即第一挤压块401的形状为凸字形。其中,第一滑动部可以为第二段4012,滑槽404的形状与第二段4012的形状一致,使得第二段4012能够在滑槽404内滑动。本实施例通过滑槽404的设置,既可以便于第一挤压块401的拆卸,也便于调节第一挤压块401插入滑槽中的深度,以使第一挤压块401的端面始终能与物料坩埚50的表面接触。Taking the
第二挤压块402的形状及功能和第一挤压块401的形状及功能一致,本实施例在此不再赘述。The shape and function of the
以图3所示的方位为例,机架10上还可以设置检测装置70,检测装置 70包括第一限位开关701、第二限位开关702、第三限位开关703和第四限位开关704,第一限位开关701设置在其中一个挤压臂的左侧,用于检测该挤压臂向左运动的位移,第二限位开关702设置在其中一个挤压臂的右侧,用于检测该挤压臂的向右移动的位移。第三限位开关703设置在另一个挤压臂的左侧,用于检测该挤压臂向左移动的位移,第四限位开关704设置在另一个挤压臂的右侧,用于检测该挤压臂向右移动的位移,这样可以提高挤压装置的运动精准性,便于控制电机的正转和反转的时间。Taking the orientation shown in FIG. 3 as an example, a
本实用新型实施例还提供了成型包装设备,包括如上描述的挤压装置、接料斗80以及破碎组件。The embodiment of the present invention also provides forming and packaging equipment, including the extrusion device, the
请参考图4和图5,具体地,接料斗80可以用于接收分离后的物料,也可以对物料坩埚50进行支撑,其中,接料斗80可以固定在机架上,并位于挤压间隙405的正下方。另外,接料斗80可以包括第一料斗801和与第一料斗连接的第二料斗802,第一料斗801为上下开口的倒圆锥形筒体,第二料斗802具有上下开口的圆柱形筒体,且第二料斗802上设置有抽拉口,抽拉口内设置有可抽拉的插板803,插板803背离抽拉口的一端与第二料斗的内表面抵接,插板803靠近抽拉口的一端凸出于第二料斗802的外表面,当,需要对物料坩埚挤压时,推动插板803穿过抽拉口,并使插板803抵住第二料斗802的内表面,挡住第二料斗802的出口,启动挤压装置,当对物料坩埚进行挤压完毕后,方便人工挑选出不合格的物料,待挑选完毕后,移动插板803打开第二料斗的出口,使得物料经由第二料斗的出口进入第一级破碎机内进行第一粉碎。Please refer to FIG. 4 and FIG. 5 , specifically, the
再者,第一料斗801的上边缘向外凸出形成圆盘804,圆盘804上设置有支撑部件,支撑部件包括中空的支撑环805以及设置在支撑环内网格状的支撑板806,支撑板806用于支撑物料坩埚50。Furthermore, the upper edge of the
圆盘804上可以设置环形凹槽,支撑环805靠近圆盘的端部滑动连接在环形凹槽上;当需要转动物料坩埚时,可以转动支撑环805,使得支撑环沿着环形凹槽转动,进而实现物料坩埚的转动。为了便于支撑环的转动,可以在支撑环上设置转动把手807。An annular groove can be set on the
为了进一步的保证物料坩埚的稳固性,可以在圆盘804上设置抱紧机构,抱紧机构包括弧形抱紧块808以及用于驱动弧形抱紧块移动的气缸809,其中,弧形抱紧块808的内表面与物料坩埚50的外表面相贴合。另外,抱紧机构的个数可以为多个,多个抱紧机构沿着圆盘804的圆周方向间隔分布。In order to further ensure the stability of the material crucible, a gripping mechanism can be provided on the
继续参考图4,进一步的,机架10上还设置有上料装置120;上料装置 120包括输送带1201以及设置在输送带上的送料托盘1202,送料托盘1202 上设置第一限位挡块1203,接料斗80上设置有第二限位挡块1204,第二限位挡块1204用于阻挡第一限位挡板1201,以使送料托盘1202停放至接料斗 80上。Continuing to refer to FIG. 4 , further, the
在本实施例中,为了便于物料坩埚50的上料,于机架10上设置有上料装置120,上料装置120可以包括输送带1201,输送带1201作为动力机构,可以为常规的皮带传动机构,送料托盘1202位于输送带上,当输送带1201 工作时,带动物料坩埚50进行运动,提高了物料坩埚的上料速度。In this embodiment, in order to facilitate the feeding of the
本实施例还设置了限位挡块,其中,送料托盘1202上设置第一限位挡块 1203,接料斗80上设置有第二限位挡块1204,当送料托盘1202运动至接料斗的正上方时,第二限位挡板1204接触到第一限位挡板1203时,可以给输送带的控制机构发送信号,使得控制机构控制输送带停止运动,提高了上料装置120的上料精度。Limit blocks are also provided in this embodiment, wherein a
请参考图6,破碎组件用于对物料进行粉碎,破碎组件包括第一级破碎机90,第一级破碎机90与接料斗80的出料口连接,其中,第一级破碎机90 可以包括第一壳体、设置在第一壳体内的第一破碎刀以及用于驱动第一破碎刀的第一驱动器。Please refer to FIG. 6 , the crushing component is used for crushing the material. The crushing component includes a first-
第一壳体具有第一入口和第一出口,第一入口与接料斗80的出料口连接,用于接收物料,第一壳体可以为圆柱形壳体,第一壳体内具有容纳腔,第一破碎刀设置在容纳腔中,第一驱动器可以设置机架10上,第一驱动器的输出轴与第一破碎刀连接,用于带动第一破碎刀进行转动,以破碎落入第一壳体内的物料。第一破碎刀可以包括第一连接轴以及设置在第一连接轴上第一螺旋状刀片。第一驱动器可以为变频电机,可以根据实际情况来调节第一驱动器的频率,扩大应用范围。The first shell has a first inlet and a first outlet. The first inlet is connected to the discharge port of the
使用时,利用插板803挡住第二料斗802的出口,将物料坩埚固定在网格状的支撑板806上,并使物料坩埚50位于挤压间隙405内,启动挤压装置,对物料坩埚进行挤压,以使物料经过支撑板806的网格进入接料斗80内,待挤压工艺完毕后,拉动插板803,打开第二料斗802的出口,使得物料进入第一级破碎机90内,第一驱动器带动第一破碎刀进行转动,以对物料进行粉碎。When in use, the
参考图6和图7,破碎组件还包括第二级破碎机100、以及用于连接第一级破碎机90和第二级破碎机100的物料输送装置110。Referring to FIGS. 6 and 7 , the crushing assembly further includes a second-
物料输送装置110用于将经过第一级破碎机90粉碎后物料输送至第二级破碎机100中进行第二次粉碎,其中,物料输送装置110包括筒体1101、风机1012以及设置在筒体1011上的进风管道1103和进料管道1104,进料管道1104与第一出口连接,进风管道1103与风机1102连接,风机1102用于抽取筒体1101内的气体,使筒体1101内产生负压,以将物料从第一级破碎机90输送至第二级破碎机100内。The material conveying device 110 is used for conveying the material after being crushed by the first-
本实施例利用风机1102抽取的筒体1101内的气体,使得筒体1101处于负压状态,使得物料经由进料管道1104进入第二级破碎机100中,利用气压对物料进行传输,与传统的将物料从第一壳体的第一出口处,将物料倒再放入第二级破碎机中方式相比,可以提高物料的传输效率的同时,也可以避免外界杂质进入物料中。另外,物料输送装置110可以设置在机架10上,也可以设置在位于机架的一侧的支撑架上,这样可以避免机架的尺寸过大,不便生产制作。In this embodiment, the gas in the
第二级破碎机100包括第二壳体、设置在第二壳体内的第二破碎刀以及用于驱动第二破碎刀的第二驱动器;第二壳体具有第二入口和第二出口,第二入口与第一出口连接;第二出口用于与物料盒130连接,物料盒130用于收集经由第二出口落下的物料。The second-
第二壳体可以为圆柱形壳体,第二壳体内具有容纳腔,第二破碎刀设置在容纳腔中,第二驱动器可以设置机架或者支撑架上,第二驱动器的输出轴与第二破碎刀连接,用于带动第二破碎刀进行转动,以破碎落入第二壳体内的物料。第二破碎刀可以包括第二连接轴以及设置在第二连接轴上的第二螺旋状刀片。The second casing can be a cylindrical casing, and the second casing has an accommodating cavity, the second crushing knife is arranged in the accommodating cavity, the second driver can be arranged on a frame or a support frame, and the output shaft of the second driver is connected to the second The crushing knives are connected to drive the second crushing knives to rotate so as to crush the materials falling into the second shell. The second crushing blade may include a second connecting shaft and a second helical blade disposed on the second connecting shaft.
第二驱动器可以为变频电机,可以根据实际情况来调节第二驱动器的频率,扩大应用范围。The second driver can be a variable frequency motor, and the frequency of the second driver can be adjusted according to the actual situation to expand the application range.
物料盒130用于收集经由第二出口落下的物料,物料盒130可以呈圆形或者方形等规则形状,也可以呈其他的不规则形状,比如,物料盒可以为方形盒,方形盒上还设置有提手,通过提手的设置可以便于物料盒的取放,增加了便利性。The
使用时,当物料在第一级破碎机90完成第一粉碎时,启动风机1102,使得筒体1101内形成负压,利用气压的变化将物料从第一级破碎机90中输送至第二级破碎机100中,待输送工序完成后,启动第二驱动器,使得第二驱动器带动第二破碎刀转动,以对位于第二壳体内物料进行第二次粉碎,最后,利用物料盒130收集粉碎后的物料。When in use, when the material is crushed in the first-
本实施例提供的成型包装设备,还包括除铁器190和取样阀200。其中,除铁器190用于去除粉碎后物料中所携带的铁屑,其中除铁器190可以固定连接在第二出口上,除铁器190包括除铁壳体以及多个磁棒,除铁壳体上具有第三入口和第三出口,第三入口与第二入口连通,用于接收粉碎后的物料,第三出口便于经过除铁后的物料进入下一道工序中。The forming and packaging equipment provided in this embodiment further includes an
多个磁棒间隔设置在除铁壳体内;铁屑通过磁棒的磁力被吸附在磁棒上,而物料经过相邻的磁棒之间的间隙进入第三出口处,至于磁棒的个数以及相邻磁棒之间的间隙大小,本实施例在此不作具体的限定,只要能满足实际生产过程中的需求即可。A plurality of magnetic rods are arranged in the iron removal shell at intervals; the iron filings are adsorbed on the magnetic rods by the magnetic force of the magnetic rods, and the material enters the third outlet through the gap between the adjacent magnetic rods. As for the number of magnetic rods As well as the size of the gap between adjacent magnetic rods, this embodiment does not specifically limit it, as long as it can meet the requirements in the actual production process.
为了便于物料能够顺畅从第三开口进入物料盒中,第三出口连接有出料管道,出料管道对物料起到一定的导向作用,也可以防止物料在下落过程中散落至地面上。In order to facilitate the material to smoothly enter the material box from the third opening, the third outlet is connected with a discharge pipe, which guides the material to a certain extent, and can also prevent the material from scattering on the ground during the falling process.
出料管道上还可以设置取样阀200,对物料取样,以便于后续的检测工序,其中,出料管道上设置有取样口;取样阀200包括阀体和阀芯,阀体固定连接在取样口上,且阀体具有第一阀孔和第二阀孔,第一阀孔与取样口连通,第二阀孔上设置有取样瓶;阀芯设置在阀体内,且阀芯上具有接料槽,阀芯能够沿阀体的轴线运动,以伸入出料管道中,使一部分物料落入接料槽内;然后移动阀芯使得接料槽的正上方时,转动阀芯,使得接料槽内物料依靠重力的作用通过第二阀孔进入取样瓶内,完成物料的取样工序。A
请参考图8、图9和图10,本实施例提供的成型包装设备,还包括手套箱140,手套箱包括箱体以及设置在箱体上惰性气体循环组件1401,箱体上设置有多个人手操作孔1402。Please refer to FIGS. 8 , 9 and 10 . The forming and packaging equipment provided in this embodiment further includes a
当挤压装置用于挤压核物料坩埚时,由于核物料具有刺激气味,为了降低核物料对工作人员产生的辐射,本实施例将上述的成型包装设备设置在手套箱140内,手套箱140包括箱体,箱体可以为上述的装置提供容纳空间,箱体可以为方形或者其他形状。When the squeezing device is used to squeeze the nuclear material crucible, because the nuclear material has a pungent odor, in order to reduce the radiation generated by the nuclear material to the staff, in this embodiment, the above-mentioned forming and packaging equipment is set in the
箱体上具有惰性气体循环组件1401,惰性气体循环组件1401包括惰性气源、第一循环风机和第二循环风机,箱体上具有进风口和出风口,其中第一循环风机可以与进风口连接,且第一循环风机还与惰性气源连接,用于将惰性气源中的气体通过进风口输入箱体内;第二循环风机可以与出风口连接,用于将箱体内空气和水分抽离出箱体,使得箱体内处于无水、无氧的环境中。There is an inert
箱体内具有间隔设置的第一隔板和第二隔板,以箱体的内腔分割为第一隔室、第二隔室和第三隔室,且第二隔板与箱体的底壁之间具有预定距离的间隙,至于第一隔室、第二隔室和第三隔室的大小,本实施例不做具体限定。There are first and second partitions arranged at intervals in the box, and the inner cavity of the box is divided into a first compartment, a second compartment and a third compartment, and the second partition is connected to the bottom wall of the box. There are gaps with a predetermined distance between them, and the sizes of the first compartment, the second compartment and the third compartment are not specifically limited in this embodiment.
可以理解的,在本实施例中,可以将挤压装置、接料斗80、第一级破碎机90和物料输送装置110的风机1102设置在第一隔室内,而物料输送装置 110的另一部分结构、第二级破碎机100、除铁器190和取样阀200可以设置在第二隔室中。It can be understood that in this embodiment, the extrusion device, the
第三隔室内设置有第一承载台1403,以将第三隔室分割为第三上隔室和第三下隔室,其中,第一承载台1403为称重装置160和筛分装置170提供了支撑载体,第一支撑台1403可以板材,第一承载台的前端可以第三隔室的前壁之间具有间隙;筛分装置170可以包括固定架以及设置在固定架上多个筛分盘,每个筛分盘的目数均不同,可以实现不同目数物料的分类。称重装置可以为电子天平,电子天平用于对筛分后的物料进行称重。A first carrying table 1403 is arranged in the third compartment to divide the third compartment into a third upper compartment and a third lower compartment, wherein the first carrying table 1403 provides the weighing
第三隔室内还设置有包装装置150,其中,包装装置150包括下料管1501 和包装瓶1502,第一承载台1403设置第一通孔,下料管1501设置在第一通孔内,下料管1501的第一端和第二端分别位于第一承载台1403的两侧,包装瓶1502与第二端连通,用于接收筛分后的物料。其中,包装瓶1502可以塑料瓶或者玻璃瓶。为了便于物料的下落,可以在下料管1501的第一端上设置倒圆锥形的漏斗。The third compartment is also provided with a
箱体上还设置有多个人手操作孔1402,即,第一隔室的前壁、第二隔室的前壁和第三隔室的前壁上均设置有人手操作孔1402,工作人员可以将手放置在人手操作孔1402对位于箱体内的物料进行操作。There are also a plurality of manual operation holes 1402 on the box body, that is, the front wall of the first compartment, the front wall of the second compartment and the front wall of the third compartment are all provided with manual operation holes 1402. Place the hand in the
使用时,工作人员通过第二隔室上的人手操作孔1402将物料盒130从第二隔板与箱体的底壁之间的间隙,移动至第三隔室内,并利用第三隔室上的人手操作孔,将物料通过第一承载台1403与第三隔室的前壁之间的间隙放置到第一承载台1403,然后利用筛分装置170对物料进行筛分分类,并利用称重装置160对筛分后的物料进行筛分进行称重,待称重完毕后,将物料放置到下料管中,最后进入包装瓶,以完成物料的挤压脱模、破碎、筛分、称重和包装的整个工序。When in use, the staff moves the
本实施例,将挤压装置、破碎组件、物料输送装置、筛分、称重和包装均设置在手套箱内,使得整个工序全部在惰性气体的环境中完成,既起到隔离气体的功能,也可以避免核物料的氧化变质。In this embodiment, the extrusion device, crushing component, material conveying device, screening, weighing and packaging are all set in the glove box, so that the entire process is completed in an environment of inert gas, which not only has the function of isolating gas, Oxidative deterioration of nuclear material can also be avoided.
为了实现物料盒130的自动输送,手套箱内还设置有输送装置和升降装置210,输送装置包括驱动电机以及与驱动电机连接传动皮带,其中传动皮带一端位于第二隔室内,传动皮带的另一端位于第三隔室内,当,物料盒收集到一定的物料后,启动驱动电机,使得物料盒被运输至第三隔室内。In order to realize the automatic conveying of the
此时,工作人员可以手动将物料盒130放置到第一承载台1403上,或者是利用升降装置将物料盒放置到第一承载台1403上,第一承载台1403设置有便于升降装置210的通过的第二通孔,升降装置210用于将物料盒输送至第一承载台上。升降装置可以包括导轨、滑动设置在导轨上的输送板和气缸,其中,导轨可以沿垂向延伸的并固定在第三隔室的顶壁上,输送板通过滑块设置导轨上,且输送板包括与导轨滑动连接的第一输送板以及垂直设置在第一输送板上下两端的第二输送板和第三输送板,第二输送板背离第一输送板的端部向下弯折形成有第一弯折段,第三输送板背离第一输送板的端部向上弯折形成第二弯折段,第一弯折段和第二弯折段可以对物料盒进行限位,防止在输送过程,发生滑落。At this time, the staff can manually place the
气缸可以设置第三隔室的侧壁上,气缸的输出端与第一输送板连接,以带动输送板上下移动,实现物料的输送。The cylinder can be arranged on the side wall of the third compartment, and the output end of the cylinder is connected with the first conveying plate to drive the conveying plate to move up and down to realize the conveying of materials.
作为本实施例一种可行的实施方式,第一隔室内设置第二承载台1404,以将第一隔室分割为第一上隔室和第一下隔室。第二承载台1404上设置第二通孔,其中,挤压装置可以位于第二承载台的上方,位于第一上隔室内,接料斗穿过的第二通孔伸到第二承载台的下方,为了增加接料斗的稳固性,可以将接料斗固定在第二通孔内。As a possible implementation of this embodiment, a
进料管道1104设置有第一阀门1105,第一阀门1105上设置有第一吸尘管道,第一吸尘管道可以穿过第二承载台1404,伸到第二承载台上表面上,用于将洒落在第二承载台上的物料回收至进料管道内。The
筒体1101上设置有第二阀门1106,第二阀门1106上设置有第二吸尘管道,第二吸尘管道用于将散落在第一承载台上的物料回收至筒体内。The
本实施例,在完成整个挤压脱模、粉碎、筛分和包装工艺之后,第一承载台1403和第二承载台1404上会具有散落物料,工作人员启动风机,并打开第一阀门,风机可以形成一定吸引力,使得散落在第二承载台上的物料经过第一吸尘管道、进料管道输送至筒体中,同理,工作人员可以打开第二阀门,使得将散落在第一承载台上的物料沿着第二吸尘管道回收至筒体内,实现对箱体内清理,提高了箱体内清洁度。In this embodiment, after the entire extrusion and demolding, crushing, screening and packaging processes are completed, there will be scattered materials on the
作为一种可行的具体实施方式,第二出口背离物料输送装置110的一端和下料管靠近包装瓶1502的一端均设置有连接装置180;连接装置180包括间隔设置的第一安装板1801和第二安装板1802以及连接在第一安装板和第二安装板之间的波纹伸缩管1803;第一安装板1801和第二安装板1802之间设置有第一气缸1804和第二气缸1805,第一气缸1804和第二气缸1805 用于带动第二安装板沿波纹伸缩管的轴向运动,以实现波纹伸缩管的伸长或者缩短。As a feasible specific implementation manner, a connecting
请参考图11,连接装置180用于实现物料盒130与第二开口或者下料管与包装瓶之间的对接,其中,连接装置180包括第一安装板1801和第二安装板1802,第一安装板1801和第二安装板1802可以沿垂向方向间隔分布,第一安装板1801和第二安装板1802之间设置有波纹伸缩管1803,当拉动第二安装板时,可以使得波纹伸缩管1803伸长,使得第二安装板背离第一安装板的侧面盖合在物料盒130或者包装瓶1502的开口处,防止物料在下落过程飘落至物料盒130或者包装瓶1502的外部,造成物料的浪费,另外,当落料完毕后,可以使第二安装板1802向上移动,便于物料盒130或者包装瓶1502 移动至下一个工序上。而波纹伸缩管可以常规的硅橡胶波纹管。Please refer to FIG. 11 , the connecting
为了实现波纹伸缩管1803的自动伸缩,第一安装板1801和第二安装板 1802之间设置有第一气缸1804和第二气缸1805,第一气缸的输出端和第二气缸的输出端均与第二安装板连接,通过第一气缸和第二气缸带动第二安装板上下移动,以实现波纹伸缩管的伸长或者缩短。In order to realize the automatic expansion and contraction of the corrugated
另外,波纹伸缩管1803的两端可以直接与第一安装板1801和第二安装板1802连接,也可以通过两个连接管1809与第一安装板1801和第二安装板 1802连接。而第一气缸1804的输出端可以通过连接件与第二安装板连接,比如,连接件包括第一连接板1806以及连接在第一连接板两端的第二连接板 1807和第三连接板1808,三者围合成开口向下的倒U型结构,其中,第二连接板和第三连接板1808与第二安装板1802连接,可以便于第一气缸和第二气缸的更换。In addition, both ends of the corrugated
最后应说明的是:以上各实施例仅用以说明本实用新型的技术方案,而非对其限制;尽管参照前述各实施例对本实用新型进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本实用新型各实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model, but not to limit them; although the present utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that : it can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements to some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the various embodiments of the present utility model Scope of technical solutions.
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