CN212222223U - Hoisting device with electromagnetic quick-insertion mechanism - Google Patents
Hoisting device with electromagnetic quick-insertion mechanism Download PDFInfo
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- CN212222223U CN212222223U CN202020043304.7U CN202020043304U CN212222223U CN 212222223 U CN212222223 U CN 212222223U CN 202020043304 U CN202020043304 U CN 202020043304U CN 212222223 U CN212222223 U CN 212222223U
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Abstract
The utility model relates to a hoist device with electromagnetism is inserted mechanism soon, include: the electromagnetic quick inserting device comprises an electromagnetic quick inserting mechanism, an electromagnetic valve, a gas tank, a vacuum generator and a sucker; the electromagnetic quick-plugging mechanism comprises an electromagnet and an armature, the electromagnet and the armature are oppositely arranged, through holes are formed in the centers of the electromagnet and the armature, the electromagnet) through hole is connected with a first air pipeline, and the through hole of the armature is connected with a second air pipeline; the electromagnetic valve is electrically connected with the electromagnetic quick-plugging mechanism and controls the opening or closing of the compressed air conveyed by the air tank; the gas tank is connected with the vacuum generator, the gas outlet end of the vacuum generator is connected with the sucker, and the vacuum generator controls the adsorption force of the sucker; the utility model discloses a mechanism is inserted soon to the electromagnetism, realizes carrying out the gas holder and provides power to vacuum generator, removes straight-through trachea length and to the restriction of hoist rise height, has improved the stable transportation under the great environment of drop.
Description
Technical Field
The utility model relates to a hoist equipment technical field, in particular to hoist device with electromagnetism is inserted mechanism soon.
Background
In the modern automobile manufacturing industry, lean production and modular production are trends in industrial development, wherein in a host factory, welding of a welding white automobile body tends to automatic production, and a lifting appliance is used during production of each line body in the automatic production process and is one of the most frequently used tools.
At present, in the automated production process, all need use the hoist in top cap assembly spare is taken and is placed, mainly transfer the top cap to white automobile body automation of welding region through the hoist and assemble from production area, but because the top cap belongs to that panel is thinner, yielding part, consequently uses the vacuum chuck principle to hang and get the top cap, and the life and the energy consumption rate of hoist are decided by the working method of hoist.
At present, the common hoisting mode in the industry is a straight-through type of air pipe, and the working principle is as follows: the lifting appliance lifts the parts from the part area at the lower position and places the parts in the storage area at the higher position, and the other lifting appliance lifts the parts in the storage area from the higher position and places the parts on the body-in-white at the lower position for welding; the lifting appliances are connected by springs, and the straight-through air pipe is wound on the springs and conveniently extends and retracts together with the springs; the straight-through air pipe is directly communicated with a compressed air pipeline, the air pipe is directly connected with a vacuum generator, the vacuum generator is connected with a sucker, air in the air pipe flows, and negative pressure is generated in the sucker to suck the part; lifting the lifting appliance to the high platform, transferring to a specified position, ventilating in the sucker and dropping the part; in the transfer process, the air pipe needs to continuously carry out air flow, and normal grabbing and placing of parts are kept.
The hoisting mode is suitable for the environment with small transportation height difference (the height is less than or equal to 3m), and for the working environment with large height difference (more than or equal to 3m), the failure rate of the spring in the hoisting tool is high, so that long-time line stopping maintenance is easy to cause; and the gas in the gas pipe continuously flows and is consumed too much, which causes unnecessary energy loss.
Therefore, it is an urgent need to solve the problem of the art to develop a gas circuit connection method with reasonable structure, low failure rate, energy saving and high efficiency, which is suitable for the working environment with large height difference.
Disclosure of Invention
To the above problem of prior art, an object of the utility model is to provide a hoist device with electromagnetism is inserted mechanism soon, inserts the mechanism soon through the electromagnetism, realizes carrying out the gas holder and provides power to vacuum generator, removes straight-through trachea length and to the restriction of hoist rise height, has improved the stable transportation under the great environment of drop.
In order to solve the above problem, the utility model provides a hoist device with electromagnetism is inserted mechanism soon, include: the electromagnetic quick inserting device comprises an electromagnetic quick inserting mechanism, an electromagnetic valve, a gas tank, a vacuum generator and a sucker;
the electromagnetic quick plug mechanism comprises an electromagnet and an armature, the electromagnet and the armature are oppositely arranged, through holes are formed in the centers of the electromagnet and the armature, the electromagnet through holes are connected with a first air pipeline, and the armature through holes are connected with a second air pipeline;
the electromagnetic valve is electrically connected with the electromagnetic quick-plugging mechanism and controls the opening or closing of the compressed air conveyed by the air tank;
the gas pitcher with vacuum generator is connected, vacuum generator's the end of giving vent to anger with the sucking disc is connected, vacuum generator controls the adsorption affinity of sucking disc.
Further, the electromagnet through hole is communicated with the through hole of the armature during fitting.
Further, one end of the second air line communicates with the air tank.
Further, the apparatus further includes a switch mechanism provided between the second air line and the air tank.
Further, the switch mechanism is a one-way valve, and the opening or closing of the one-way valve is controlled by the electromagnetic valve.
Furthermore, the device also comprises an electromagnetic detection mechanism, wherein the electromagnetic detection mechanism is arranged on the electromagnetic quick-insertion mechanism and is used for detecting whether the electromagnet is in contact with the armature or not.
Further, the device also comprises a pressure detection mechanism, wherein the pressure detection mechanism is arranged on the air tank and is used for detecting the air pressure in the air tank.
Further, the device further comprises a control mechanism, the control mechanism comprises a signal receiving module and a control module, the signal receiving module is electrically connected with the control module, the signal receiving module is used for receiving the detection signal of the electromagnetic detection mechanism and/or the detection signal of the pressure detection mechanism, and the control module controls the opening or closing of the electromagnetic valve according to the detection signal of the electromagnetic detection mechanism and/or the detection signal of the pressure detection mechanism.
Further, the information receiving module comprises an electromagnetic signal receiving unit and a pressure signal receiving unit;
the electromagnetic signal receiving unit is used for receiving a contact or separation signal of the electromagnet and the armature detected by the electromagnetic detection mechanism; the pressure signal receiving unit is used for receiving the real-time air pressure signal in the air tank detected by the pressure detection mechanism.
Further, the real-time air pressure in the air tank is not less than a preset air pressure, and the preset air pressure is 0.3 Mpa.
Because of the technical scheme, the utility model discloses following beneficial effect has:
1) compared with the traditional hoisting device, the hoisting device with the electromagnetic quick-insertion mechanism realizes that the gas storage tank provides power for the vacuum generator through the electromagnetic quick-insertion mechanism, and improves stable transportation under the environment with large fall except the limitation of the length of the straight-through gas pipe on the lifting height of the hoisting device;
2) utility model discloses a hoist device with electromagnetism is inserted mechanism soon, relative and traditional hoist device, through electromagnetism quick insertion mechanism, realize carrying out the gas holder and provide power to vacuum generator, simple structure easily installs, the stable performance, the fault rate is low, and practices thrift production site space and energy resource consumption.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.
Fig. 1 is a schematic structural diagram of a hoisting device with an electromagnetic quick-plug mechanism according to an embodiment of the present invention;
fig. 2 is a schematic partial structural view of a hoisting device with an electromagnetic quick-plug mechanism according to an embodiment of the present invention;
the device comprises a 1-electromagnetic quick insertion mechanism, a 2-electromagnetic valve, a 3-gas tank, a 4-vacuum generator, a 5-sucker, a 6-switching mechanism, a 7-electromagnetic detection mechanism, an 8-pressure detection mechanism, an 11-electromagnet and a 12-armature.
Detailed Description
The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. It is to be understood that the embodiments described are only a few embodiments of the present application and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
Reference herein to "one embodiment" or "an embodiment" means that a particular feature, structure, or characteristic may be included in at least one implementation of the present application. In the description of the embodiments of the present application, it is to be understood that the terms "upper", "lower", "top", "bottom", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing the present application and simplifying the description, and do not indicate or imply that the referred devices or elements must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present application. Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. Moreover, the terms "first," "second," and the like are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used is interchangeable under appropriate circumstances such that the embodiments of the application described herein are capable of operation in sequences other than those illustrated or described herein.
Example one
This implementation provides a hoist device with electromagnetism is inserted mechanism soon, combines fig. 1 and fig. 2 to show, includes: the electromagnetic quick inserting device comprises an electromagnetic quick inserting mechanism 1, an electromagnetic valve 2, a gas tank 3, a vacuum generator 4 and a sucker 5;
the electromagnetic quick-insertion mechanism 1 comprises an electromagnet 11 and an armature 12, wherein the electromagnet 11 and the armature 12 are arranged oppositely, through holes are formed in the centers of the electromagnet 11 and the armature 12, the through hole of the electromagnet 11 is connected with a first air pipeline, and the through hole of the armature 12 is connected with a second air pipeline;
the electromagnetic valve 2 is electrically connected with the electromagnetic quick-inserting mechanism 1, and the electromagnetic valve 2 controls the opening or closing of the air tank 3 for conveying compressed air;
the gas pitcher 3 with vacuum generator 4 is connected, vacuum generator 4's the end of giving vent to anger with sucking disc 5 is connected, vacuum generator 4 control the adsorption affinity of sucking disc 5.
Specifically, the through hole of the electromagnet 11 communicates with the through hole of the armature 12 at the time of attachment.
Further, one end of the second air line communicates with the air tank 3.
Specifically, the apparatus further includes a switch mechanism 6, the switch mechanism 6 being provided between the second air line and the air tank 3.
Further, the switch mechanism 6 is a one-way valve, and the opening or closing of the one-way valve is controlled by the electromagnetic valve 2.
In some embodiments, the apparatus further includes an electromagnetic detection mechanism 7, the electromagnetic detection mechanism 7 is disposed on the electromagnetic quick-insertion mechanism 1, and the electromagnetic detection mechanism 7 is configured to detect whether the electromagnet 11 and the armature 12 are in contact.
In some embodiments, the apparatus further comprises a pressure detection mechanism 8, the pressure detection mechanism 8 being arranged on the gas tank 3, the pressure detection mechanism 8 being configured to detect a gas pressure within the gas tank 3.
Specifically, the device further comprises a control mechanism, wherein the control mechanism comprises a signal receiving module and a control module, the signal receiving module is electrically connected with the control module, the signal receiving module is used for receiving a detection signal of the electromagnetic detection mechanism 7 and/or a detection signal of the pressure detection mechanism 8, and the control module controls the opening or closing of the electromagnetic valve 2 according to the detection signal of the electromagnetic detection mechanism 7 and/or the detection signal of the pressure detection mechanism 8.
Further, the signal receiving module comprises an electromagnetic signal receiving unit and a pressure signal receiving unit;
the electromagnetic signal receiving unit is used for receiving a contact or separation signal of the electromagnet 11 and the armature 12 detected by the electromagnetic detection mechanism 7; the pressure signal receiving unit is used for receiving the real-time air pressure signal in the air tank 3 detected by the pressure detection mechanism 8.
Further, the real-time air pressure in the air tank 3 is not less than a preset air pressure, and the preset air pressure is 0.3 Mpa.
Specifically, the working steps of the hoisting device comprise:
the method comprises the following steps that firstly, compressed air is stored in the air tank 3, the air pressure of the compressed air in the air tank 3 is maintained at 0.6Mpa, the lifting device is controlled to move to a specified position, the sucker 5 is in contact with a workpiece to be lifted, the air tank 3 inputs the compressed air to the vacuum generator 4, the vacuum generator 4 controls the adsorption force of the sucker 5 to adsorb the workpiece to be lifted, the lifting device controls the workpiece to be lifted to ascend, the compressed air in the air tank 3 is in a continuous consumption state in the ascending process of the workpiece to be lifted, the signal receiving module receives the air pressure of the compressed air in the air tank 3 detected by the pressure detection mechanism 8, the control module controls an air valve of the air tank 3, and the air pressure of the compressed air in the air tank 3 is kept not lower than 0.3 Mpa;
a second step, when a workpiece to be hoisted is lifted to a specified position, according to the relative arrangement of the electromagnet 11 and the armature 12, the through hole of the electromagnet 11 is connected with a first air pipeline, the through hole of the armature 12 is connected with a second air pipeline, when the electromagnet 11 is attached to the armature 12, the electromagnetic detection mechanism 7 detects an attachment signal, the control module controls the electromagnetic valve 2 to be electrified, the electromagnetic valve 2 is opened, compressed air is conveyed to the air tank 3 through the switch mechanism 6, the signal receiving module receives the air pressure of the compressed air in the air tank 3 detected by the pressure detection mechanism 8, at the moment, the air pressure reaches 0.6Mpa, the electromagnetic valve 2 is powered off, the air pressure in the air tank 3 is maintained at 0.6Mpa through the one-way valve 6, and when the workpiece to be hoisted is moved to the specified position, the electromagnet 11 is separated from the armature 12, the hoisting device controls a workpiece to be hoisted to descend, the electromagnetic quick-inserting mechanism is used for supplying power to the vacuum generator by the air storage tank, the limitation of the length of the straight-through air pipe on the lifting height of the hoisting tool is eliminated, and the stable transportation under the environment with large fall is improved;
and step three, controlling the workpiece to be hoisted to descend to a specified position by the hoisting device, powering off the electromagnetic valve 2, stopping conveying air to the vacuum generator 4 by the electric-speed air searching tank 3, separating the workpiece to be hoisted from the sucking disc 5, and completing a cycle of hoisting the workpiece.
And fourthly, repeatedly executing the second step, and continuously transporting the workpiece to be hoisted.
This embodiment provides a hoist device with mechanism is inserted soon to electromagnetism, relative and traditional hoist device, inserts the mechanism soon through the electromagnetism, realizes carrying out the gas holder and provides power to vacuum generator, simple structure easily installs, the stable performance, and the fault rate is low, and practices thrift production site space and energy resource consumption.
The foregoing description has disclosed fully the embodiments of the present invention. It should be noted that those skilled in the art can make modifications to the embodiments of the present invention without departing from the scope of the claims of the present invention. Accordingly, the scope of the claims of the present invention is not to be limited to the specific embodiments described above.
Claims (10)
1. The utility model provides a hoist device with electromagnetism is inserted mechanism soon which characterized in that includes: the electromagnetic quick inserting device comprises an electromagnetic quick inserting mechanism (1), an electromagnetic valve (2), a gas tank (3), a vacuum generator (4) and a sucker (5);
the electromagnetic quick-insertion mechanism (1) comprises an electromagnet (11) and an armature (12), wherein the electromagnet (11) and the armature (12) are arranged oppositely, through holes are formed in the centers of the electromagnet (11) and the armature (12), the through holes of the electromagnet (11) are connected with a first air pipeline, and the through holes of the armature (12) are connected with a second air pipeline;
the electromagnetic valve (2) is electrically connected with the electromagnetic quick-plugging mechanism (1), and the electromagnetic valve (2) controls the opening or closing of the air tank (3) for conveying compressed air;
the gas tank (3) is connected with the vacuum generator (4), the gas outlet end of the vacuum generator (4) is connected with the sucker (5), and the vacuum generator (4) controls the adsorption force of the sucker (5).
2. The hoisting device with the electromagnetic quick-insertion mechanism is characterized in that the through hole of the electromagnet (11) is communicated with the through hole of the armature (12) when in fit.
3. The hoisting device with the electromagnetic quick-insertion mechanism according to claim 2, wherein one end of the second air pipeline is communicated with the air tank (3).
4. Lifting device with electromagnetic quick-insertion mechanism according to claim 1, characterised in that it further comprises a switch mechanism (6), said switch mechanism (6) being arranged between said second air line and said gas tank (3).
5. Hoisting device with electromagnetic quick-insertion mechanism according to claim 4, characterized in that the switch mechanism (6) is a one-way valve, and the opening or closing of the one-way valve is controlled by the electromagnetic valve (2).
6. The hoisting device with the electromagnetic quick-insertion mechanism is characterized by further comprising an electromagnetic detection mechanism (7), wherein the electromagnetic detection mechanism (7) is arranged on the electromagnetic quick-insertion mechanism (1), and the electromagnetic detection mechanism (7) is used for detecting whether the electromagnet (11) and the armature (12) are in contact or not.
7. The hoisting device with the electromagnetic quick-insertion mechanism according to claim 6, further comprising a pressure detection mechanism (8), wherein the pressure detection mechanism (8) is arranged on the gas tank (3), and the pressure detection mechanism (8) is used for detecting the gas pressure in the gas tank (3).
8. The hoisting device with the electromagnetic quick-plugging mechanism according to claim 7, further comprising a control mechanism, wherein the control mechanism comprises a signal receiving module and a control module, the signal receiving module is electrically connected with the control module, the signal receiving module is used for receiving a detection signal of the electromagnetic detection mechanism (7) and/or a detection signal of the pressure detection mechanism (8), and the control module controls the electromagnetic valve (2) to be opened or closed according to the detection signal of the electromagnetic detection mechanism (7) and/or the detection signal of the pressure detection mechanism (8).
9. The hoisting device with the electromagnetic quick-plugging mechanism according to claim 8, wherein the signal receiving module comprises an electromagnetic signal receiving unit and a pressure signal receiving unit;
the electromagnetic signal receiving unit is used for receiving a contact or separation signal of the electromagnet (11) and the armature (12) detected by the electromagnetic detection mechanism (7); the pressure signal receiving unit is used for receiving the real-time air pressure signal in the air tank (3) detected by the pressure detection mechanism (8).
10. The hoisting device with the electromagnetic quick-insertion mechanism according to claim 9, wherein the real-time air pressure in the air tank (3) is not less than a preset air pressure, and the preset air pressure is 0.3 Mpa.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020043304.7U CN212222223U (en) | 2020-01-09 | 2020-01-09 | Hoisting device with electromagnetic quick-insertion mechanism |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020043304.7U CN212222223U (en) | 2020-01-09 | 2020-01-09 | Hoisting device with electromagnetic quick-insertion mechanism |
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| CN212222223U true CN212222223U (en) | 2020-12-25 |
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| CN202020043304.7U Active CN212222223U (en) | 2020-01-09 | 2020-01-09 | Hoisting device with electromagnetic quick-insertion mechanism |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115626575A (en) * | 2022-12-22 | 2023-01-20 | 阳泉纸壳侠再生资源有限公司 | Waste product dumping hoisting device |
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2020
- 2020-01-09 CN CN202020043304.7U patent/CN212222223U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115626575A (en) * | 2022-12-22 | 2023-01-20 | 阳泉纸壳侠再生资源有限公司 | Waste product dumping hoisting device |
| CN115626575B (en) * | 2022-12-22 | 2023-03-14 | 阳泉纸壳侠再生资源有限公司 | Waste product dumping hoisting device |
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