CN212217734U - Cutting and splitting integrated equipment - Google Patents

Abstract

The utility model provides a cutting and lobe of a leaf integrated equipment, include: the device comprises a cross beam, at least one Y-axis structure, a cutting structure, a splitting structure and a control device; the beam crosses the upper side of the at least one Y-axis structure, and the cutting structure and the lobe structure are positioned on two sides of the beam along the Y-axis direction; the control device is electrically connected with the Y-axis structure, the splitting structure and the cutting structure respectively; and a workpiece table for arranging a processing object is arranged on the Y-axis structure.

Description

Cutting and splitting integrated equipment

Technical Field

The utility model relates to a cutting process field especially relates to a cutting and lobe of a leaf integrated equipment.

Background

In the field of cutting, for a partially cut object, it is necessary to perform splitting by means of, for example, a galvanometer after cutting, thereby obtaining a final product.

In the prior art, a cutting machine and a splitting machine are generally needed, and then a processed object is blanked after cutting and then is loaded to the splitting machine, so that the frequent loading and unloading process greatly consumes the actual processing time, the efficiency is low, and the cost is high.

SUMMERY OF THE UTILITY MODEL

The utility model provides a cutting and lobe of a leaf integrated equipment to solve inefficiency, the also higher problem of cost.

According to the utility model discloses an aspect provides a cutting and lobe of a leaf integrated equipment, include: the device comprises a cross beam, at least one Y-axis structure, a cutting structure, a splitting structure and a control device; the beam crosses the upper side of the at least one Y-axis structure, and the cutting structure and the lobe structure are positioned on two sides of the beam along the Y-axis direction; the control device is electrically connected with the Y-axis structure, the splitting structure and the cutting structure respectively; and a workpiece table for arranging a processing object is arranged on the Y-axis structure.

Optionally, the number of the Y-axis structures is at least two, and at least two Y-axis structures are distributed along an X-axis direction perpendicular to the Y-axis direction.

Optionally, the cutting and lobe of a leaf integrated device further includes a first X-axis structure and a second X-axis structure; the control device is electrically connected with the first X-axis structure and the second X-axis structure; the first X-axis structure and the second X-axis structure are respectively arranged on two sides of the beam along the Y-axis direction, the cutting structure is arranged on one side, back to back, of the first X-axis structure or on the lower side of the first X-axis structure, and the lobe structure is arranged on one side, back to back, of the second X-axis structure or on the lower side of the second X-axis structure.

Optionally, the cutting and splitting integrated equipment further includes an external PLC device for loading the processing object to a workpiece table of a Y-axis structure and/or unloading the processing object on the workpiece table; the external PLC device is electrically connected with the control device.

Optionally, a vacuum suction assembly is arranged in each Y-axis structure, and the vacuum suction assemblies are electrically connected to the control device.

Optionally, the control device includes a cutting control device for running a cutting control program and a splitting control device for running a splitting control program, the cutting control device is respectively connected to the at least one Y-axis structure, the cutting structure and the splitting control device, and the splitting control device is further respectively connected to the at least one Y-axis structure and the splitting structure.

The utility model provides an among the cutting and lobe of a leaf integrated equipment, under the drive of same Y axle construction, the processing object can be at the material loading and move to cutting point after by the cutting structure cutting, still can move to lobe of a leaf point after the cutting by lobe of a leaf structure lobe of a leaf, and then, the system has integrateed cutting and lobe of a leaf, and same Y axle construction can satisfy the demand of cutting and lobe of a leaf respectively, need not to carry out the unloading after the cutting, also need not to carry out the material loading before the lobe of a leaf, the course of treatment has been simplified, the apparatus of corresponding upper and lower material has been practiced thrift, efficiency has effectively been improved, and the cost is reduced.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.

Fig. 1 is a schematic structural diagram of a cutting and splitting integrated device according to an embodiment of the present invention;

fig. 2 is a schematic structural diagram of a cutting and splitting integrated device according to an embodiment of the present invention;

fig. 3 is a first schematic structural diagram of an integrated cutting and splitting apparatus according to an embodiment of the present invention;

fig. 4 is a schematic structural diagram of a cutting and splitting integrated apparatus according to an embodiment of the present invention;

fig. 5 is a first schematic flow chart of a cutting and splitting control method according to an embodiment of the present invention;

fig. 6 is a schematic flow chart illustrating a cutting and splitting control method according to an embodiment of the present invention;

fig. 7 is a third schematic flow chart illustrating a cutting and splitting control method according to an embodiment of the present invention;

fig. 8 is a schematic flow chart of a single Y-axis automation process according to an embodiment of the present invention;

fig. 9 is a schematic flow chart of a multi-Y-axis automation process according to an embodiment of the present invention;

fig. 10 is a schematic flow chart of single-shaft feeding according to an embodiment of the present invention;

fig. 11 is a schematic flow chart of single-axis cutting according to an embodiment of the present invention;

fig. 12 is a schematic flow diagram of single axis lobe in an embodiment of the present invention;

fig. 13 is a schematic flow chart of single-shaft blanking according to an embodiment of the present invention;

fig. 14 is a schematic structural diagram of an electronic device according to an embodiment of the present invention.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

The terms "first," "second," "third," "fourth," and the like in the description and in the claims, as well as in the drawings, if any, are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used is interchangeable under appropriate circumstances such that the embodiments of the invention described herein are capable of operation in sequences other than those illustrated or otherwise described herein. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.

The technical solution of the present invention will be described in detail with specific examples. The following several specific embodiments may be combined with each other, and details of the same or similar concepts or processes may not be repeated in some embodiments.

Referring to fig. 1 to 4, the cutting and splitting integrated apparatus includes: a beam 106, at least one Y-axis structure 101, a cutting structure 103, a lobe structure 104 and a control device 102; the beam 106 crosses the upper side of the at least one Y-axis structure 101, and the cutting structure 103 and the lobe structure 104 are located on two sides of the beam 106 along the Y-axis direction; the control device 102 is electrically connected to the Y-axis structure 101, the lobe structure 104 and the cutting structure 103 respectively; and a workpiece table 1011 for arranging a processing object is arranged on the Y-axis structure.

The cutting structure 103 may be any structure capable of being controlled by the control device to cut the processing object on the workpiece table, and may be a cutting structure that performs cutting with laser, or a cutting structure that does not perform cutting with laser, for example, a cutting structure that performs cutting with a metal knife, an air knife, a water knife, or the like. Any known or developed structure for cutting in the art may be used with embodiments of the present invention.

The splitting structure 104 may be any structure that can be controlled by a controllable device to split the processing object on the workpiece table, for example, a structure that splits the processing object by means of a galvanometer or the like. Any known or developed structure for splinters in the field may be used in embodiments of the invention.

The cross beam 106 may be any structure capable of mounting the above cutting structure and the splitting structure, and the shape, mounting manner, and the like of the cross beam may be changed at will.

The Y-axis structure 101 may be any structure capable of driving the workpiece stage 1011 to move along the Y-axis direction, for example, the Y-axis structure may include a Y-axis track, a slider disposed on the Y-axis track and moving along the Y-axis track, and a corresponding driving element, a transmission element, and the like, and the control device 102 may be electrically connected to the driving element corresponding to the Y-axis track.

Furthermore, the embodiment of the utility model provides an in, the quantity of Y axle construction 101 can be one, also can be at least two, and then, a plurality of Y axle work do not influence each other, that is to say, even an axle goes out the problem and also can not influence all the other axles and normally work. Of course, when an alarm (for example, an abnormal condition such as a servo alarm, a limit alarm, etc.) occurs in the cutting process and the splitting process, the whole automatic process stops.

If the number of the Y-axis structures 101 is at least two, a plurality of the Y-axis structures 101 may be arranged side by side along the X-axis direction, so that the cutting structure 103 and the lobe structure 104 can move along the X-axis direction to reach the upper side of the desired Y-axis structure 101. The X-axis direction therein is understood to be perpendicular to the Y-axis direction.

In order to realize the above movement in the X-axis direction, in one embodiment, the cutting and splintering integrated apparatus further includes: a first X-axis structure and a second X-axis structure; which may be the X-axis structure 105 shown in fig. 1 and 2.

The control device 102 electrically connects the first X-axis structure and the second X-axis structure; the first X-axis structure and the second X-axis structure are respectively disposed on two sides of the beam along the Y-axis direction, and the cutting structure 103 is disposed on the first X-axis structure, that is: the X-axis structure 105 with the cutting structure 103 attached in fig. 1 and 2 is a first X-axis structure; the lobe structure 104 is disposed in the second X-axis structure, that is: the X-axis structure 105 with the lobe structure 104 connected thereto in fig. 1 and 2 is a second X-axis structure.

Taking fig. 1 and fig. 2 as an example, the cutting structure 103 may be disposed on a side of the first X-axis structure opposite to the beam 106, and the lobe structure 104 may be disposed on a side of the second X-axis structure opposite to the beam 106; in another embodiment, not shown, the cutting structure 103 may be disposed under the first X-axis structure, and the lobe structure 104 may be disposed under the second X-axis structure.

Meanwhile, the embodiment of the present invention does not exclude the implementation in which the cutting structure 103 and the lobe structure 104 are disposed on the upper side of the corresponding X-axis structure, and the implementation in which the cutting structure 103 is disposed between the beam and the first X-axis structure, and the lobe structure 104 is disposed between the beam and the second X-axis structure.

The X-axis structure 105 can be understood as any structure capable of driving the cutting structure 103 or the lobe structure 104 to move along the X-axis direction, and may include, for example, an X-axis track, a slider disposed on the X-axis track and moving along the X-axis track, and a corresponding driving element, a transmission element, and the like, wherein the control device 102 may be electrically connected to the corresponding driving element of the X-axis track.

In one embodiment, in order to fix the processing object on the workpiece table, a vacuum suction assembly 107 is arranged in each Y-axis structure; the vacuum suction assembly 107 may, for example, include a vacuum pressure device for sucking vacuum, and a suction port provided on the workpiece table, the suction port may be provided on a surface of the workpiece table on which the processing object is placed (e.g., an upper side surface of the workpiece table), the vacuum pressure device may provide a required vacuum pressure, the suction port may be communicated with the vacuum pressure device for suction, meanwhile, a vacuum valve may be provided between the suction port and/or the vacuum pressure device and the suction port, and the control device 102 may specifically be electrically connected to the vacuum valve and/or the vacuum pressure device to control whether to suck vacuum, wherein the processing object provided on the workpiece table may be sucked through the suction port. In a further alternative, a detection member for detecting whether the vacuum pressure is generated or released may be further provided in the vacuum suction assembly 107, and the detection member may also be connected to the control device 102, so that the control device 102 can know whether the vacuum suction assembly 107 releases the vacuum pressure.

In order to realize the loading and/or unloading of the processing object, the cutting and splitting integrated equipment further comprises an external PLC device 108, by which the processing object can be operated by corresponding executing components, such as: the external PLC device 108 may include a PLC control device and an execution component, and the PLC control device may drive the execution component to deliver the processing object to the feeding point, and may also drive the execution component to deliver the processing object from the discharging point, where the execution component may move in any motion manner such as a straight line, an arc line, and a rotation. The embodiment of the utility model provides a also do not get rid of the mode that realizes material loading, unloading through the manual work.

In one embodiment, as shown in fig. 3, the control apparatus 102 may utilize the same device (e.g., a host) to run a cutting control program and a splitting control program, and the programs may implement signal transmission therebetween, and as shown in fig. 4, the control apparatus 102 may also include a splitting control device 1022 and a cutting control device 1021, where the splitting control program may run on the splitting control device 1022, the cutting control program may run on the cutting control device 1021, and meanwhile, the splitting control device 1022 and the cutting control device 1021 may be connected to implement signal transmission, and further implement signal transmission between the control programs.

The embodiment of the present invention further provides a cutting and splitting control method, which can be applied to the control device 102, and further, the flow of the cutting and splitting control method can be, for example, the processing procedure realized by the control device 102, so that the description of the processing procedure related to the control device 102 can be applied to the related description of the cutting and splitting control method, and the related description of the cutting and splitting control method can be applied to the processing procedure of the control device 102.

In the embodiment of the present invention, the control device 102 is configured to:

determining a cutting point of a processing object under a cutting coordinate system; the cutting coordinate system is a coordinate system adopted by a cutting control program;

determining the splinter points of the processing object in the cutting coordinate system according to the cutting points in the cutting coordinate system and the relative position deviation of the cutting structure and the splinter structure;

if any one workpiece table of the Y-axis structure which finishes feeding moves to the cutting point along the Y-axis target direction, then:

controlling the loaded Y-axis structure and the cutting structure through a cutting control program so that: the processing object on the loaded Y-axis structure can move along the Y-axis target direction and is cut by the cutting structure, and: continuing to move along the Y-axis target direction after cutting is finished;

if any one of the workpiece tables of the Y-axis structure which finishes cutting moves to a splinter point under the cutting coordinate system along the Y-axis target direction, then:

determining that the workpiece table of the Y-axis structure which finishes cutting reaches a splinter point under a splinter coordinate system; the splinter coordinate system is a coordinate system adopted by the splinter control program.

Correspondingly, the cutting and splitting control method comprises the following steps:

s201: determining a cutting point of a processing object under a cutting coordinate system; the cutting coordinate system is a coordinate system adopted by a cutting control program;

s202: determining the splinter points of the processing object in the cutting coordinate system according to the cutting points in the cutting coordinate system and the relative position deviation of the cutting structure and the splinter structure;

s203: whether any one workpiece table of the Y-axis structure which finishes feeding moves to the cutting point along the Y-axis target direction:

if the determination result in step S203 is yes, step S204 may be implemented: controlling the loaded Y-axis structure and the cutting structure through a cutting control program so that: the processing object on the loaded Y-axis structure can move along the Y-axis target direction and is cut by the cutting structure, and: continuing to move along the Y-axis target direction after cutting is finished;

s205: whether any one workpiece table of the Y-axis structure which finishes cutting moves to a splitting point under the cutting coordinate system along the Y-axis target direction;

if the determination result in step S205 is yes, step S206 may be implemented: determining that the workpiece table of the Y-axis structure which finishes cutting reaches a splinter point under a splinter coordinate system; the splinter coordinate system is a coordinate system adopted by the splinter control program.

In an example, in step S203, it may be detected by the cutting control program whether the workpiece stage of the Y-axis structure that has completed loading moves to the cutting point. The detection may be accomplished by matching with other detection devices, such as a visual device (e.g., a CCD device), and further, whether the cutting point is moved is determined by collecting an image, which may also be implemented by using a displacement sensor, a position sensor, or the like.

In an example, the implementation process of step S205 may be: and controlling the workpiece table of the Y-axis structure which is cut completely to move to the splitting point under the cutting coordinate system along the Y-axis target direction through a cutting control program, wherein if the control is completed or the control is detected to be completed, the judgment result of the step S205 is yes, otherwise, the judgment result of the step S205 is no.

The process of determining that the breaking point has been reached in step S206 can be understood as any operation associated therewith, i.e. any processing caused by the breaking point having been reached, as an implementation manner of step S206.

In an example, taking fig. 3 as an example, if the cutting control program is executed in the cutting control device and the splinter control program is executed in the splinter control device, the above steps S201 to S206 can also be understood as being implemented by the cutting control device applied in the control device (it can be seen that the cutting and splinter control method may also be applied to the cutting control device); at this time, the implementation process of step S206 may be, for example: and the cutting control device sends a cracking starting instruction to the cracking control device. Meanwhile, the cutting control equipment can also control the Y-axis structure to temporarily not move continuously along the Y-axis target direction until the lobe control program takes over control.

In another example, taking fig. 4 as an example, if the cutting control program and the splitting control program run in the same control device (e.g. the same host), i.e. different devices are not distinguished, then: all steps of the cutting and splintering control method can be understood to apply to the control device; at this time, the implementation process of step S206 may be, for example: and the cutting control program sends a splinter starting instruction to the splinter control program, or the splinter control program is triggered to start splinter. Meanwhile, the cutting control equipment can also control the Y-axis structure to temporarily not move continuously along the Y-axis target direction until the lobe control program takes over control.

In an example of the above two schemes, the splinter control program may regard the position when the indication to start splinting is received as a splinter point in the splinter coordinate system, and if the splinter point in the splinter coordinate system is a zero point position, it may be understood that the splinter control program regards the position at this time as a zero point position in the splinter coordinate system, so as to start splinting after the control of the Y-axis structure is performed.

Specifically, assuming that the Y-axis position of the cutting point in the cutting coordinate system is Y0, and the relative position deviation between the lobe structure and the cutting structure is Δ Y1, if the position of the cutting point in the cutting coordinate system is changed from Y0 to Y0+ Δ Y2, then: since the relative position of the cutting structure and the lobe structure is fixed, namely Δ Y1 is fixed and unchanged, the Y-axis position of the lobe point in the cutting coordinate system is changed from Y0+ Δ Y1 to Y0+ Δ Y2+ Δ Y1.

Correspondingly, in the splinter coordinate system, assuming that the splinter point in the splinter coordinate system is a zero point, then: when the delta y2 is not changed, the zero point of the splinter coordinate system is y0+ delta y1 under the control coordinate system, and after the delta y2 is changed, the zero point of the splinter coordinate system is y0+ delta y1+ delta y2 under the control coordinate system.

It is thus clear that because the utility model discloses well cutting all need realize motion control with the lobe of a leaf, the embodiment of the utility model provides a still realize the control of motion, cutting when cutting respectively based on different control procedure to and the control of motion, lobe of a leaf when the lobe of a leaf, avoided redesigning solitary control procedure separately to the whole process of cutting, lobe of a leaf, alleviateed the burden, and can make the scheme have the compatibility of preferred, still can be convenient for adjust cutting, lobe of a leaf process. In addition, the independent control programs can also be beneficial to avoid unnecessary conflicts between the control of cutting and the control of splitting, such as: the progress of the splitting process on one Y-axis structure does not influence the cutting and the movement of the other Y-axis structure.

Therefore, the position of the cutting point may be changed due to the change of the processing object itself or the change of the placement position of the processing object, and the coordinate systems adopted by the cutting control program and the splitting control program are relatively independent, so that the position error of the splitting point obtained by the splitting control program may be caused, thereby affecting the splitting effect, and even causing the splitting failure. In view of this, the embodiment of the utility model provides a based on mutually independent control program, further thought out according to the relative position deviation of cutting structure and lobe structure to and the actual cutting point confirms the lobe of a leaf point under the cutting coordinate system, and then, lobe of a leaf control program can be confirmed when arriving the lobe of a leaf point at cutting control program and begin lobe of a leaf control, and is visible, the utility model provides a can ensure that the lobe of a leaf control program opportunity of learning is accurate.

In other words, since the cutting system (i.e. the cutting control program) and the splitting system (i.e. the splitting control program) are two relatively independent systems, the coordinate systems of the two systems are different, and if the position of the same machining pattern needs to be repeatedly set, the accuracy problem is affected, so that the machining file is converted from the cutting to the splitting system by the coordinate systems, and the accuracy of the position is ensured.

For the splitting process, the control device 102 is specifically configured to:

controlling the cut Y-axis structure and the lobe structure by the lobe control program so that: the processing object on the Y-axis structure on which the cutting is completed can move in the Y-axis target direction while being split by the splitting structure, and: and after the splitting is finished, continuously moving to a blanking point along the Y-axis target direction.

Correspondingly, after the step S206, the cutting and splitting control method may further include:

s207: controlling the cut Y-axis structure and the lobe structure by the lobe control program so that: the processing object on the Y-axis structure on which the cutting is completed can move in the Y-axis target direction while being split by the splitting structure, and: and after the splitting is finished, continuously moving to a blanking point along the Y-axis target direction.

The above-mentioned feeding point, discharging point, cutting point and splintering point can be understood as follows:

the feeding point can be understood as a position where the workbench carries out feeding, and particularly refers to a position where the Y-axis structure controls the workbench to reach for feeding;

a blanking point: the position of the worktable for blanking can be understood, and particularly the position of the worktable for blanking, which is controlled by the Y-axis structure;

cutting points: the position where the worktable can perform cutting can be understood, in particular to the position where the Y-axis structure controls the worktable to start cutting;

breaking points: the worktable can be used for cracking the position, in particular to the position where the Y-axis structure controls the workpiece table to start cracking.

Therefore, in the above scheme, under the driving of the same Y-axis structure, the processing object can be cut by the cutting structure after being fed and moved to the cutting point, and can also be moved to the splitting point after being cut to be split by the splitting structure, so that the system integrates cutting and splitting, and the same Y-axis structure can meet the requirements of cutting and splitting respectively, so that feeding after cutting is not needed, and feeding before splitting is also not needed, the processing process is simplified, corresponding feeding and discharging instruments are saved, the efficiency is effectively improved, and the cost is reduced.

In one embodiment, in the case of the first X-axis structure and the second X-axis structure, the control device 102 is further configured to:

the first X-axis structure is utilized to drive the cutting structure to move along the X-axis direction, so that the cutting structure is switched between the upper sides of different Y-axis structures, and further, the cutting structure can be moved to the upper side of a required Y-axis structure (for example, the Y-axis structure on which a processing object needs to be cut);

the second X-axis structure is utilized to drive the splitting structure, and the cutting structure is switched between the upper sides of different Y-axis structures, so that the splitting structure can be moved to the upper side of a required Y-axis structure (for example, a Y-axis structure on which a processing object is to be split).

If the control device 102 includes a cutting control device 1021 and a splitting control device, the above control of the X-axis structure may be realized by the cutting control device 1021.

In one example, the control device 102 may control the cutting structure to move to the upper side of the Y-axis structure through the first X-axis structure when any one of the Y-axis structures is determined as the current interpolation axis of the cutting control program, and may control the splinting structure to move to the upper side of the Y-axis structure through the second X-axis structure when any one of the Y-axis structures is determined as the current interpolation axis of the splinting control program.

In a specific application scenario, the control of the Y-axis structure by the control device includes a single Y-axis automation process as illustrated in fig. 8, and further includes a multi-Y-axis automation process as illustrated in fig. 9.

The single Y-axis automatic process may be understood as that the same Y-axis structure sequentially performs the processes of steps S203, S204, S205, S206, and S207, including the cutting and splitting processes, and further includes the feeding and blanking processes.

The multi-Y-axis automatic process may be understood as an automatic process in which a plurality of Y-axis structures respectively realize a single Y-axis based on the determination results of step S203 and step S204.

Before the single Y-axis automation process and the multi-Y-axis automation process are performed, each parameter of the Y-axis structure may be determined, and in the process of determining the parameter, steps S201 and S202 may be performed.

For the above Y-axis structure, for example, the following parameters may be determined:

position parameters: a feeding point, a blanking point, a working point and a splitting point;

the output port can output signals: the signal that can be used for feeding is represented, the signal that can be used for blanking is represented, and a vacuum valve closing signal for controlling the closing of a vacuum valve and a vacuum valve opening signal for controlling the opening of the vacuum valve are represented;

the input port can output signals: representing a signal of completion of feeding, representing a signal of completion of discharging and representing vacuum pressure;

mechanical zero position: the parameter is used for determining the zero position of a coordinate system during cutting and determining the cutting position;

cutting height: the height of cutting head among the cutting system, highly can't guarantee completely unanimous when different Y axle are installed, so the unipolar needs the cutting head height.

Height of the splinter: as above, the galvanometer height also requires a single axis configuration.

The cutting height and the splitting height can follow the file, other parameters can follow the control program, and other parameters can be configured according to the actual model requirement.

Because the heights of the multiple work tables cannot be guaranteed to be the same, different cutting heights are required to be corresponding to each work table, different cutting heights are required to be corresponding to each process, and the cutting heights are stored in files and follow the files.

For an automated process of multiple Y-axes, the process may include:

referring to fig. 9, after the automatic process starts, all the multiple Y-axes move to the loading point, and the single-axis automatic process starts at the same time.

The control device may continuously detect whether an axis moves to the cutting point through a system (e.g., a cutting system) (i.e., implement step S203), and once an axis moves to the cutting point (i.e., yes in step S203), switch the interpolation axis to start cutting when the cutting system is idle (i.e., implement step S204 after idle and switch the interpolation axis). Meanwhile, the system (e.g., the cutting system) will continuously detect whether there is an axis moving to the splitting point (i.e., step S205 is performed), and once there is an axis moving to the splitting point (i.e., yes in step S205), the interpolation axis is switched to start splitting while waiting for the splitting system to be idle (i.e., step S207 is performed after idle and switching the interpolation axis).

After the above processes are completed, the above processes can be repeated, and then the Y-axis structure can be cut again or the uniaxial automatic flow can be continuously moved after the splinters are split.

As can be seen, referring to fig. 6, between step S207 and step S206, the method may further include:

s208: determining that the split control program is currently idle;

s209: determining that the cut-completed Y-axis structure is no longer called by the cutting control program;

s210: determining a current interpolation axis of the splinter control program as the cut-completed Y-axis structure, so that the cut-completed Y-axis structure can be called by the splinter control program.

Correspondingly, before the control device 102 controls the cut-completed Y-axis structure and the lobe structure through the lobe control program, the control device is further configured to:

determining that the split control program is currently idle;

determining that the cut-completed Y-axis structure is no longer called by the cutting control program;

determining a current interpolation axis of the splinter control program as the cut-completed Y-axis structure, so that the cut-completed Y-axis structure can be called by the splinter control program.

In a specific implementation process, step S209 may include: the splinter control program learns which Y-axis structure the cutting control program calls from the cutting control program, and then determines whether the Y-axis structure does not call the cut Y-axis structure, if not, it may be understood that step S209 is implemented.

It can be seen that, in the above solution, since the cutting system (i.e. the cutting control program) and the splinting system (i.e. the splinting control program) are two completely independent systems, in order to enable the two systems to cooperate with each other, communication needs to be performed between the two systems, and the main communication contents include: the current system calls which Y axis, which is to prevent the same Y axis from being called by the cutting system and the splitting system at the same time, but actually, the cutting and the splitting of one Y axis are not carried out at the same time; whether the current system can process or not needs to inform the splitting system that the splitting system can split when the splitting point is reached, and the like. Further, in step S209, collision between the splinters and the cuts can be avoided based on the communication between the programs.

Referring to fig. 7, between step S204 and step S203, the method may further include:

s211: determining that the cutting control program is currently idle;

s212: and determining the current interpolation axis of the cutting control program as the loaded Y-axis structure, so that the loaded Y-axis structure can be called by the cutting control program.

Correspondingly, the control device may be configured to:

determining that the cutting control program is currently idle;

and determining the current interpolation axis of the cutting control program as the loaded Y-axis structure, so that the loaded Y-axis structure can be called by the cutting control program.

Referring to fig. 8 and 10, after the single Y-axis automation process starts, the single axis moves to the feeding point, and the Y-axis structure first realizes the single axis feeding process at the feeding point.

The single-axis loading process will be described below for any one of the unloaded Y-axis configurations, where an external PLC device is used.

When the workpiece table of the non-loaded Y-axis structure is at the loading point, the control device controls the vacuum suction assembly of the non-loaded Y-axis structure not to generate vacuum pressure (specifically, for example, the control device shown in fig. 10 outputs a vacuum valve closing signal), and sends the loading notification (the loading notification may be, for example, a loading possible signal shown in fig. 10) to the external PLC device;

in a specific example, the above process may be, for example: the "vacuum valve" is closed first to detect whether there is vacuum pressure that may cause the material to be not placed in the correct position. After the vacuum pressure is not applied, a 'material loading possible' signal is given, and the material loading is waited to be completed.

The external PLC device sends the processed object to a feeding point; and when a loading notification (namely a loading signal) sent by the control device is received and the vacuum suction assembly of the unloaded Y-axis structure is detected not to generate vacuum pressure, the processing object at the loading point is conveyed to the workpiece table of the unloaded Y-axis structure.

Then, the control device may control the vacuum suction assembly of the unloaded Y-axis structure to generate vacuum pressure (specifically, may be, for example, an output vacuum valve open signal shown in fig. 10) to suck the processing object on the workpiece table to complete loading when the processing object is detected to have been sent to the workpiece table of the unloaded Y-axis structure, and: and controlling the workpiece table of the loaded Y-axis structure to continue moving along the Y-axis target direction, so that the step S203 can be implemented after the cutting point is reached.

Therefore, in the scheme, the control device opens the vacuum valve after the feeding is finished, and controls the workpiece table to move to the cutting point after the vacuum pressure is available.

In addition, in a specific example, taking fig. 10 as an example, when the material loading point is loaded, corresponding warnings may be configured, for example:

when the vacuum valve is at a feeding point, after the vacuum valve is closed, if no vacuum pressure is detected within overtime, warning is generated, and then warning is automatically removed;

when the feeding point is located, after a 'material loading capable' signal is given, if no material loading completion signal is detected after overtime, a warning is generated, and the warning is automatically removed after the material loading completion signal is detected;

when the pressure is at the feeding point, after the vacuum valve is opened, if no vacuum pressure is detected within overtime, a warning is generated, and after the vacuum pressure is detected, the warning is automatically released.

After the loading is completed, the cutting process can be performed in steps S203 and S204.

In a specific example, with reference to fig. 9 and 11, when the cutting system is idle, the interpolation axis of the cutting system is switched to the current Y axis, and at the same time, the mechanical zero position is switched, and then the machining is started, and after the machining is finished, the single axis moves to the splitting point.

After the dicing, the steps S205 to S207 may be performed to perform the splitting.

In a specific example, with reference to fig. 9 and 12, when the splitting system is idle, the interpolation axis of the splitting system may be switched to the current Y axis, and meanwhile, the mechanical zero position of the current Y axis is converted into the splitting system, so as to ensure that the working positions of the cutting system and the splitting system are consistent, then the splitting is started, and after the splitting is finished, the single axis moves to the blanking point.

Referring to fig. 8 and 13, the following describes a uniaxial blanking process for any one of the split Y-axis structures, wherein an external PLC device is used. The execution component of the external PLC device used for blanking and the execution component used for loading can be the same or different, the two can use the same PLC control device, and different PLC control devices can also be adopted.

After the workpiece stage of the Y-axis structure having completed the splitting moves to the unloading point, the control device controls the vacuum suction assembly of the Y-axis structure having completed the splitting not to generate vacuum pressure (i.e., an output vacuum valve closing signal shown in fig. 13), and sends an unloading notification (i.e., an unloading possible signal shown in fig. 13) to the external PLC device.

And when the external PLC device receives a blanking notice (namely a blanking signal), and the vacuum suction assembly of the Y-axis structure which finishes the splitting is detected not to generate vacuum pressure, taking down the processed object from the workpiece table of the Y-axis structure which finishes the splitting.

In addition, in a specific example, taking fig. 13 as an example, when the material is discharged, corresponding warnings may be configured, for example:

when the feeding point is reached, after the vacuum valve is closed, if no vacuum pressure is detected within overtime, warning is generated, and then warning is automatically removed;

when the feeding point is reached, after a 'feeding possible' signal is given, if the feeding completion signal is not detected in overtime, a warning is generated, and after the feeding completion signal is detected, the warning is automatically removed.

In addition, all warnings are automatically dismissed after exiting the automatic mode.

Therefore, when the system does not receive a signal given by the outside within a set time (which can be set by a user) in the process of feeding or discharging, a warning is generated to prompt the operator to remove the warning, and the single-shaft automatic flow continues to move downwards after the warning is removed.

When the automatic feeding and discharging device is used specifically, input and output signals between the system and the external plc of automatic feeding and discharging need to be protected, once the output signals are given, the wanted signals are not received within a period of time, a prompt needs to be given, an operator waits for processing, the automatic flow is not exited at the moment, and other shafts can continue to work normally.

In summary, the above multi-Y-axis and single-Y-axis automatic processes can have the following positive effects:

multiple Y-axes are supported, and the loading and unloading time is saved;

the single Y-axis automatic flow can be compatible, for example, the automatic flow of the feeding and discharging points can be changed according to the actual machine tool;

the cutting system and the splitting system are mutually related through communication among processes, and the two systems can coexist in the same machine type from an application layer;

the single Y axis has independent parameters, and the parameters are replaced when the interpolation axis is switched, so that accurate cutting and splitting are realized.

Meanwhile, the time that the cutting system and the splitting system do not work due to automatic feeding and discharging can be saved by the aid of the multiple Y-axes, and labor cost can be saved by the aid of an automatic process. In the processing flow, the cutting and the splitting are integrated, and the product does not need to be processed by various machine types from processing to production. The multiple shafts cannot influence the respective feeding and discharging processes, and meanwhile, the cutting and splitting are guaranteed not to generate conflict by the software layer.

Fig. 14 is a schematic structural diagram of an electronic device according to an embodiment of the present invention.

Referring to fig. 14, an electronic device 30 is provided, which includes:

a processor 31; and the number of the first and second groups,

a memory 32 for storing executable instructions of the processor;

wherein the processor 31 is configured to perform the above-mentioned method via execution of the executable instructions.

The processor 31 is capable of communicating with the memory 32 via a bus 33.

Embodiments of the present invention also provide a computer-readable storage medium having stored thereon a computer program, which when executed by a processor, implements the above-mentioned method.

Those of ordinary skill in the art will understand that: all or a portion of the steps of implementing the above-described method embodiments may be performed by hardware associated with program instructions. The program may be stored in a computer-readable storage medium. When executed, the program performs steps comprising the method embodiments described above; and the aforementioned storage medium includes: various media that can store program codes, such as ROM, RAM, magnetic or optical disks.

Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention.

Claims (6)

1. A cutting and lobe of a leaf integrated equipment, its characterized in that includes: the device comprises a cross beam, at least one Y-axis structure, a cutting structure, a splitting structure and a control device; the beam crosses the upper side of the at least one Y-axis structure, and the cutting structure and the lobe structure are positioned on two sides of the beam along the Y-axis direction; the control device is electrically connected with the Y-axis structure, the splitting structure and the cutting structure respectively; and a workpiece table for arranging a processing object is arranged on the Y-axis structure.

2. The integrated cutting and splitting apparatus of claim 1, wherein the number of the Y-axis structures is at least two, and at least two Y-axis structures are distributed along an X-axis direction perpendicular to the Y-axis direction.

3. The integrated cutting and splinting apparatus of claim 2 further comprising a first X-axis structure and a second X-axis structure; the control device is electrically connected with the first X-axis structure and the second X-axis structure; the first X-axis structure and the second X-axis structure are respectively arranged on two sides of the beam along the Y-axis direction, the cutting structure is arranged on one side, back to back, of the first X-axis structure or on the lower side of the first X-axis structure, and the lobe structure is arranged on one side, back to back, of the second X-axis structure or on the lower side of the second X-axis structure.

4. The cutting and breaking integrated apparatus according to any one of claims 1 to 3, further comprising an external PLC device for feeding the processing object to a work table of a Y-axis structure and/or blanking the processing object on the work table; the external PLC device is electrically connected with the control device.

5. The integrated cutting and splitting apparatus according to any one of claims 1 to 3, wherein a vacuum suction assembly is disposed in each Y-axis structure, and the vacuum suction assembly is electrically connected to the control device.

6. The cutting and splitting integrated device according to any one of claims 1 to 3, wherein the control device comprises a cutting control device running a cutting control program and a splitting control device running a splitting control program, the cutting control device is respectively connected to the at least one Y-axis structure, the cutting structure and the splitting control device, and the splitting control device is further respectively connected to the at least one Y-axis structure and the splitting structure.

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