CN212216353U - Part cleaning system - Google Patents
Part cleaning system Download PDFInfo
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- CN212216353U CN212216353U CN201922107818.4U CN201922107818U CN212216353U CN 212216353 U CN212216353 U CN 212216353U CN 201922107818 U CN201922107818 U CN 201922107818U CN 212216353 U CN212216353 U CN 212216353U
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- deburring
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Abstract
The utility model provides a part cleaning system, including the rollgang, install the deburring robot on the rollgang in proper order, visual identification system, snatch the robot, unrestrained bucket washing unit, location washing unit, high-pressure burring device, location rinsing device and vacuum drying device, the deburring robot for the work piece of carrying carries out surface burr treatment. The utility model discloses a to treat abluent work piece and place the rollgang on, utilize the burring robot to the burring of workpiece surface in proper order, it snatchs the robot to the accurate snatching of discernment of work piece model according to visual system, unrestrained bucket belt cleaning device washes the unrestrained bucket of work piece, location belt cleaning device washes to the processing hole of work piece, high-pressure burring device carries out drying process to the high-pressure burring of work piece, location rinsing device carries out drying process to the rinsing of work piece and vacuum drying device to the work piece of carrying, accomplish the cleaning operation of work piece, the cleaning performance of work piece has been improved.
Description
Technical Field
The utility model relates to a wash technical field, concretely relates to part cleaning system.
Background
At present, when workpieces (such as an engine shell and a transmission shell) are cleaned, the existing cleaning equipment is often difficult to clean the workpieces with porous positions or cavities, the cleaning effect is poor, and the consumption cost is high.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome the not enough of above-mentioned technique, provide a part cleaning system convenient to operation, low cost and better to the cleaning performance of work piece.
In order to achieve the technical purpose, the utility model provides a part cleaning system, which comprises a conveying roller way, wherein a deburring robot, a visual identification system, a grabbing robot, a wave barrel washing device, a positioning washing device, a high-pressure deburring device, a positioning rinsing device and a vacuum drying device are sequentially arranged on the conveying roller way; the visual identification system is used for identifying different types of workpiece models; the grabbing robots are used for grabbing workpieces of different types to corresponding stations; the wave bucket flushing device is used for flushing the surface of the grabbed workpiece by the wave bucket; the positioning flushing device is used for positioning and cleaning the inner hole of the workpiece; the high-pressure deburring device is used for carrying out high-pressure deburring on the cleaned workpiece; the positioning rinsing device is used for rinsing the workpiece subjected to high-pressure deburring; and the vacuum drying device is used for conveying the rinsed workpiece to a vacuum drying chamber for drying treatment.
Further, a grabbing hand library is further installed on one side of the high-pressure burr device and used for rapidly switching grabbing robots capable of grabbing workpieces of different models.
Further, the grabbing robot comprises a first grabbing robot and a second grabbing robot, and the first grabbing robot and the second grabbing robot are electrically connected through an external industrial controller.
Furthermore, the positioning flushing device comprises a plurality of flushing pipes, and the installation heights of the plurality of flushing pipes are flush with the position heights of the processing holes of the flushing workpiece in a one-to-one correspondence mode.
The cleaning device further comprises a filtering system, a steam heat exchange system and an automatic back-washing slag extractor, wherein the filtering system is positioned on one side of the positioning cleaning device and is used for filtering cleaning liquid after the workpiece is cleaned; the steam heat exchange system is positioned on the left side of the filtering system and is used for carrying out heat exchange and temperature rise treatment on the filtered cleaning liquid; and the automatic back-washing slag extractor is positioned at the upper side of the filtering system and is used for discharging and collecting the filtered waste residues in the cleaning liquid.
Further, an oil removing machine is further installed on the upper side of the steam heat exchange system and used for removing oil stains mixed in the cleaning liquid after being heated and vaporized.
Further, still include hydraulic power unit and pump system, pump system one end and hydraulic power unit intercommunication, the other end then connects gradually unrestrained bucket washing unit, location belt cleaning device and location rinsing device for carry the washing liquid pump pressure of high temperature heat treatment to unrestrained bucket washing unit, location belt cleaning device and location rinsing device in, realize the circulation of washing liquid and recycle.
Further, an electric cabinet is further installed below the vacuum drying device, and the electric cabinet is sequentially electrically connected with the burr robot, the vision recognition system, the grabbing robot, the wave bucket washing device, the positioning washing device, the high-pressure burr removing device, the positioning rinsing device and the vacuum drying device.
Compared with the prior art, the utility model discloses following effect has: 1) the cleaning method comprises the steps of placing a workpiece to be cleaned on a conveying roller way, deburring the surface of the workpiece by using a deburring robot, accurately grabbing the workpiece by using a grabbing robot according to the identification of a visual system on the model of the workpiece, washing a wave barrel of the workpiece by using a wave barrel cleaning device, washing a machining hole of the workpiece by using a positioning washing device, performing high-pressure deburring treatment on the workpiece by using a high-pressure deburring device, rinsing the workpiece by using a positioning rinsing device, and drying the conveyed workpiece by using a vacuum drying device, so that the cleaning operation of the workpiece is completed, and the cleaning effect of the workpiece is improved. 2) Utilize filtration system to the washing liquid that flows into the sewage treatment pond, after filtration treatment, the washing liquid of crossing filters out will be under steam heat exchange system's heat exchange intensification processing, and the washing liquid of intensification will enter into the pump system under hydraulic power unit's effect, supplies the washing liquid for unrestrained bucket belt cleaning device, location washing unit and location rinsing device respectively, realizes the cyclic utilization of washing liquid, has effectually saved the abluent use cost of work piece. 3) The utility model discloses it is easy and simple to handle, require lowly to operator's operation technique, can effectual reduction operator's working strength.
Drawings
The invention will be further explained with reference to the following figures and examples:
fig. 1 is an overall schematic view of the present invention;
the list of components represented by the various reference numbers in the figures is as follows: 1. the automatic deburring machine comprises a deburring robot, 2 a visual identification system, 3a grabbing robot, 3a first grabbing robot, 3b a second grabbing robot, 4 a wave barrel flushing device, 5 a positioning flushing device, 6 a high-pressure deburring device, 7 a positioning rinsing device, 8 a vacuum drying device, 9 a gripper library, 10 a filtering system, 11 a steam heat exchange system, 12 an automatic backwashing slag extractor, 13 an oil removing machine, 14 a hydraulic pump station, 15 a pump system, 16 an electric cabinet and 100 a conveying roller way.
Detailed Description
To further illustrate the technical means and effects of the present invention adopted to achieve the above objects, the following detailed description of the embodiments, structures, features and effects of the present invention will be made with reference to the accompanying drawings and preferred embodiments, it should be understood that the embodiments described in the present invention are only used for explaining the present invention, and are not used for limiting the present invention.
Referring to fig. 1, the utility model provides a part cleaning system, which comprises a conveying roller 100, wherein a deburring robot 1, a vision recognition system 2, a grabbing robot 3, a wave barrel flushing device 4, a positioning flushing device 5, a high-pressure deburring device 6, a positioning rinsing device 7 and a vacuum drying device 8 are sequentially arranged on the conveying roller 100, and the deburring robot 1 is used for processing surface burrs of conveyed workpieces; the visual recognition system 2 is used for recognizing different types of workpiece models; the grabbing robots 3 are used for grabbing workpieces of different models to corresponding stations; the wave bucket flushing device 4 is used for flushing the surface of the grabbed workpiece by the wave bucket; the positioning and washing device 5 is used for positioning and washing the inner hole of the workpiece; the high-pressure deburring device 6 is used for carrying out high-pressure deburring on the cleaned workpiece; the positioning rinsing device 7 is used for rinsing the workpiece subjected to high-pressure deburring; and the vacuum drying device 8 is used for conveying the rinsed workpiece to a vacuum drying chamber for drying treatment.
By adopting the technical scheme, a workpiece to be cleaned is placed on the conveying roller 100 to be conveyed, deburring of the surface of the workpiece is sequentially carried out by the deburring robot, the grabbing robot 3 accurately grabs the model of the workpiece according to the identification of a visual system, the wave barrel cleaning device washes the wave barrel of the workpiece, the positioning washing device 5 washes the processing hole of the workpiece, the high-pressure deburring device 6 carries out high-pressure deburring processing on the workpiece, the positioning rinsing device 7 carries out rinsing on the workpiece, and the vacuum drying device 8 carries out drying processing on the conveyed workpiece, so that the cleaning operation of the workpiece is completed, and the cleaning effect of the workpiece is improved.
And a grabbing hand warehouse 9 is further installed on one side of the high-pressure burr device 6 and used for rapidly switching the grabbing robots 3 capable of grabbing workpieces of different models. According to the workpiece requirements of different types, an operator can grab the workpiece by using the grabbing robots 3 with different specifications in the grabbing hand library 9, so that the workpiece can be quickly switched and carried on different stations.
And wherein, snatch robot 3 and include first snatch robot 3a and second snatch robot 3b, and first snatch robot 3a and second snatch robot 3b and all carry out the electricity through external industrial controller and connect. The industrial controller is adopted to call different types of subprograms according to operation requirements, the first grabbing robot 3a or the second grabbing robot 3b or the work of the first grabbing robot and the second grabbing robot are controlled, workpieces conveyed on the conveying roller way 100 are grabbed, the automation operation degree of the equipment is improved, the operation difficulty of workers is reduced, and meanwhile the work efficiency of workpiece cleaning is indirectly improved.
The positioning flushing device 5 comprises a plurality of flushing pipes, and the installation heights of the plurality of flushing pipes are flush with the position heights of the processing holes of the flushing workpiece in a one-to-one correspondence mode.
By adopting the technical scheme, in order to accurately clean the processing hole in the workpiece and improve the cleaning effect of the workpiece, the mounting height of the flushing pipe is adjusted to be flush with the position height of the processing hole of the workpiece, so that the continuously sprayed high-pressure cleaning liquid is directly and accurately sprayed into the processing hole from the flushing pipe, and stains in the processing hole can be quickly cleaned; in order to improve the cleaning effect, the horizontal distance between the flushing pipe and the processing hole can be correspondingly adjusted, namely, the distance is shortened or lengthened, and the adjusted distance can be adjusted according to the working requirement.
The utility model also provides an improved technical scheme, in the improved technical scheme, the utility model also comprises a filtering system 10, a steam heat exchange system 11 and an automatic back-washing slag extractor 12, wherein the filtering system 10 is positioned at one side of the positioning and cleaning device 7 and is used for filtering the cleaning liquid after the workpiece is cleaned; the steam heat exchange system 11 is positioned on the left side of the filtering system 10 and is used for carrying out heat exchange and temperature rise treatment on the filtered cleaning liquid; the automatic back-flushing slag extractor 12 is located at the upper side of the filtering system 10 and is used for discharging, collecting and processing the waste residues filtered out from the cleaning liquid.
By adopting the technical scheme, after the workpiece is cleaned, the cleaning liquid flows into the sewage treatment tank, after the filtering treatment of the filtering system 10, the filtered filter residues are intensively discharged and treated by the automatic back-flushing slag extractor 12, and the filtered cleaning liquid is subjected to heat exchange heating treatment of the steam heat exchange system 11, so that the maximum utilization of available resources is realized, and the consumption of production cost is reduced.
An oil removing machine 13 is also installed on the upper side of the steam heat exchange system 11 and is used for removing oil stains mixed in the heated and vaporized cleaning liquid.
The utility model discloses based on among the foretell technical scheme, still provide a modified technical scheme, in the modified technical scheme, the utility model discloses still include hydraulic power unit 14 and pumping system 15, pumping system 15 one end and hydraulic power unit 14 intercommunication, the other end then connects gradually unrestrained bucket washing unit 4, location belt cleaning device 5 and location rinsing device 7 for in carrying the washing liquid pump pressure of high temperature heat treatment to unrestrained bucket washing unit 4, location belt cleaning device 5 and location rinsing device 7, realize the circulation of washing liquid and recycle.
By adopting the improved technical scheme, after the recovered cleaning liquid is subjected to temperature rise treatment by the steam heat exchange system 11, the heated cleaning liquid enters the pump system 15 and is conveyed by the pump pressure of the hydraulic pump station 14, and the heated cleaning liquid enters the wave bucket washing device 4, the positioning cleaning device 5 and the positioning rinsing device 7 through the pipeline assembly to supply the cleaning liquid for recycling, so that the cost loss in the workpiece cleaning process is saved, and the production cost is reduced.
Preferably, an electric cabinet 16 is further installed below the vacuum drying device 8, and the electric cabinet 16 is electrically connected with the deburring robot 1, the visual recognition system 2, the grabbing robot 3, the wave bucket washing device 4, the positioning washing device 5, the high-pressure deburring device 6, the positioning rinsing device 7 and the vacuum drying device 8 in sequence.
The utility model discloses a working process:
when the automatic deburring machine works, firstly, parts to be cleaned (the parts can be of different types, such as an engine shell and a transmission shell, and the parts of the same type are different in size) are placed on a feeding roller way, the feeding roller way conveys the parts to a deburring robot 1 for deburring, then the parts are conveyed to a visual identification system 2 through the feeding roller way, the models of the parts are identified through the visual identification system 2, and then the parts are conveyed to a station to be grabbed;
then, an industrial controller PLC is used for sending a corresponding grabbing robot 3 (a first grabbing robot 3a or a second grabbing robot 3b) according to the type of the part, taking the part as an engine shell as an example, when the part is recognized as the engine shell by a system visually, the controller sends a control instruction to the first grabbing robot 3a, the first grabbing robot 3a grabs the part from a station to be grabbed into a surge cleaning device for surge cleaning, the part is grabbed into a positioning flushing device 5 after the surge cleaning is completed, the positioning flushing device 5 is provided with a plurality of types according to the difference of the part, and the positioning flushing device 5 is provided with a plurality of flushing pipes for flushing through holes formed in the part.
And then, after the positioning flushing is finished, the parts are grabbed into a high-pressure deburring device 6 for high-pressure deburring, and after the high-pressure deburring is finished, the parts are grabbed into a positioning rinsing device 7 for rinsing. The positioning rinsing device 7 is provided with a plurality of models according to different parts. After the rinsing of the parts is finished, the parts are grabbed to a discharging station, the parts are conveyed to a vacuum drying device 8 for drying under the action of a discharging roller, and after the drying is finished, the parts are conveyed to the tail end of the discharging roller, and the cleaning is finished.
And finally, the cleaned cleaning liquid flows into a sewage treatment tank, the cleaning liquid is filtered by a filtering system 10, the filtered water is heated by a heat exchange system, and the heated water enters a pump system 15 to supply water for devices such as positioning cleaning and positioning rinsing, so that the water is recycled.
The utility model relates to a part cleaning system utilizes filtration system 10 to the washing liquid that flows into the sewage treatment pond, after filtration, the washing liquid that filters out will be under steam heat transfer system 11's heat exchange intensification treatment, the washing liquid that heaies up will enter into pump system 15 under hydraulic power unit 14's effect, respectively for unrestrained bucket belt cleaning device, location washing unit 5 and location rinsing device 7 supply the washing liquid, realize the cyclic utilization of washing liquid, the effectual abluent use cost of work piece that has saved.
The industrial controller PLC in the technical scheme is a common industrial controller, can be directly purchased and obtained in the market, and the calling of the internal subprogram can be written and stored according to the working requirement, so that the calling and the execution can be carried out.
The above-mentioned embodiments are merely preferred embodiments of the present invention, and should not be considered as limitations of the present invention, and the protection scope of the present invention should be defined by the technical solutions described in the claims, and includes equivalent alternatives of technical features in the technical solutions described in the claims. Namely, equivalent alterations and modifications within the scope of the invention are also within the scope of the invention.
Claims (8)
1. A part cleaning system is characterized by comprising a conveying roller way (100), wherein a deburring robot (1), a visual recognition system (2), a grabbing robot (3), a wave barrel washing device (4), a positioning washing device (5), a high-pressure deburring device (6), a positioning rinsing device (7) and a vacuum drying device (8) are sequentially arranged on the conveying roller way (100), and the deburring robot (1) is used for carrying out surface burr treatment on conveyed workpieces; the visual recognition system (2) is used for recognizing different types of workpiece models; the grabbing robots (3) are used for grabbing workpieces of different types to corresponding stations; the wave bucket flushing device (4) is used for flushing the surface of the grabbed workpiece by the wave bucket; the positioning and washing device (5) is used for positioning and washing the inner hole of the workpiece; the high-pressure deburring device (6) is used for performing high-pressure deburring on the cleaned workpiece; the positioning rinsing device (7) is used for rinsing the workpiece subjected to high-pressure deburring; and the vacuum drying device (8) is used for conveying the rinsed workpiece to a vacuum drying chamber for drying treatment.
2. The part cleaning system according to claim 1, characterized in that one side of the high-pressure deburring device (6) is further provided with a hand-grip library (9) for rapidly cutting and changing a gripping robot (3) for gripping workpieces of different types.
3. The parts washing system according to claim 1, characterized in that the grabbing robot (3) comprises a first grabbing robot (3a) and a second grabbing robot (3b), and the first grabbing robot (3a) and the second grabbing robot (3b) are electrically connected through an external industrial controller.
4. The part cleaning system according to claim 1, wherein the positioning and flushing device (5) comprises a plurality of flushing pipes, and the installation heights of the plurality of flushing pipes are flush with the position heights of the processing holes of the cleaned workpiece in a one-to-one correspondence mode.
5. The part cleaning system according to claim 1, further comprising a filtering system (10), a steam heat exchange system (11) and an automatic backwashing slag extractor (12), wherein the filtering system (10) is located at one side of the positioning rinsing device (7) and is used for filtering cleaning liquid after the workpiece is cleaned; the steam heat exchange system (11) is positioned on the left side of the filtering system (10) and is used for carrying out heat exchange and temperature rise treatment on the filtered cleaning liquid; the automatic back-washing slag extractor (12) is positioned at the upper side of the filtering system (10) and is used for discharging and collecting the waste residues filtered out from the cleaning liquid.
6. The parts cleaning system according to claim 5, characterized in that an oil removing machine (13) is further installed on the upper side of the steam heat exchange system (11) and used for removing oil stains mixed in the cleaning liquid after being heated and vaporized.
7. The part cleaning system according to claim 1, further comprising a hydraulic pump station (14) and a pump system (15), wherein one end of the pump system (15) is communicated with the hydraulic pump station (14), and the other end of the pump system (15) is sequentially connected with the wave bucket washing device (4), the positioning washing device (5) and the positioning rinsing device (7) for pumping and conveying the cleaning liquid subjected to high-temperature heating treatment into the wave bucket washing device (4), the positioning washing device (5) and the positioning rinsing device (7) to realize the recycling of the cleaning liquid.
8. The part cleaning system according to claim 1, wherein an electric cabinet (16) is further installed below the vacuum drying device (8), and the electric cabinet (16) is electrically connected with the deburring robot (1), the vision recognition system (2), the grabbing robot (3), the wave bucket washing device (4), the positioning washing device (5), the high-pressure deburring device (6), the positioning rinsing device (7) and the vacuum drying device (8) in sequence.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922107818.4U CN212216353U (en) | 2019-11-29 | 2019-11-29 | Part cleaning system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922107818.4U CN212216353U (en) | 2019-11-29 | 2019-11-29 | Part cleaning system |
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| CN212216353U true CN212216353U (en) | 2020-12-25 |
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| CN201922107818.4U Active CN212216353U (en) | 2019-11-29 | 2019-11-29 | Part cleaning system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115283387A (en) * | 2022-07-28 | 2022-11-04 | 安徽江淮汽车集团股份有限公司 | Engine cylinder block cleaning equipment |
| CN115430643A (en) * | 2022-09-07 | 2022-12-06 | 上海靖诚机电设备工程有限公司 | Locomotive robot cleaning method |
-
2019
- 2019-11-29 CN CN201922107818.4U patent/CN212216353U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115283387A (en) * | 2022-07-28 | 2022-11-04 | 安徽江淮汽车集团股份有限公司 | Engine cylinder block cleaning equipment |
| CN115430643A (en) * | 2022-09-07 | 2022-12-06 | 上海靖诚机电设备工程有限公司 | Locomotive robot cleaning method |
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Denomination of utility model: A Parts Cleaning System Effective date of registration: 20221107 Granted publication date: 20201225 Pledgee: Hubei Three Gorges Rural Commercial Bank Co.,Ltd. Xiaoting Sub branch Pledgor: YICHANG WASHING MACHINE CO.,LTD. Registration number: Y2022980021095 |