CN212216106U - Solder paste coating device for processing LED lamp - Google Patents
Solder paste coating device for processing LED lamp Download PDFInfo
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- CN212216106U CN212216106U CN201922310107.7U CN201922310107U CN212216106U CN 212216106 U CN212216106 U CN 212216106U CN 201922310107 U CN201922310107 U CN 201922310107U CN 212216106 U CN212216106 U CN 212216106U
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Abstract
The utility model relates to a solder paste coating device for processing LED lamps, which comprises a base, a placing plate, a template, a shell, a frame, a cylinder, a first scraper, a second scraper, a motor, a screw rod and a ball nut, wherein the frame is fixedly connected on the base, the placing plate is fixedly connected on the top end of the base, the template is detachably and fixedly connected on the base through a positioning bolt, a tin brushing hole is arranged on the template, the shell is fixedly connected on the frame near the top end, the screw rod is rotationally connected in the shell, the motor is fixedly connected with the shell, and an output shaft of the motor is rotationally connected with the screw rod through a synchronous belt, the motor is started to control the positive rotation and the negative rotation of the motor to drive the first scraper and the second scraper to move left and right to scrape the tin material, then the tin material is brushed on the lamp strip through brushing the tin hole, worker's accessible first scraper and second scraper directly scrape off unnecessary tin cream by the template and fall into the collection box through the bar hole and collect cyclic utilization.
Description
Technical Field
The utility model relates to a LED lamp processing equipment technical field specifically is a tin cream coating device for LED lamp processing.
Background
An LED lamp is a solid-state semiconductor device capable of converting electrical energy into visible light, which can directly convert electricity into light. The LED generally comprises a circuit board and lamp beads welded on the circuit board, and in the production process of the LED, solder paste is coated on the circuit board through a material leaking plate with holes, then the lamp beads are installed on the positions coated with the solder paste, and the circuit board is heated to harden the solder paste, so that the welding of the lamp beads is realized.
However, in the conventional solder paste coating device, only the push arm can push and coat the solder paste, but the push arm can only push the material to one side, the material is accumulated on one side, the solder paste needs to be shoveled to the other side manually after a period of time, and the working efficiency is low; in the mode, a layer of solder paste usually remains on the material leaking plate, and the layer of solder paste is easy to harden, so that the hardened solder paste is easy to exist in the solder paste leaked to the circuit board when the next coating is performed, the later-period sticking effect on the lamp beads is influenced, the connection firmness between the lamp beads and the circuit board is low, and the lamp beads are easy to fall off; however, if manual scraping is performed each time, the working efficiency is low, and the workload of workers is also great;
in summary, the present application provides a solder paste coating apparatus for processing an LED lamp to solve the above-mentioned problems.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a tin cream coating device for LED lamp processing to solve the problem that proposes in the above-mentioned background art, the utility model discloses convenient to use, easy operation, systematic height, the practicality is strong.
In order to achieve the above object, the utility model provides a following technical scheme: a solder paste coating device for processing an LED lamp comprises a base, a placing plate, a template, a shell, a rack, a cylinder, a first scraper, a second scraper, a motor, a screw rod and a ball nut, wherein the rack is fixedly connected to the base, the placing plate is fixedly connected to the top end of the base, the template is detachably and fixedly connected to the base through a positioning bolt, a tin brushing hole is formed in the template, the shell is fixedly connected to the position, close to the top end, of the rack, the screw rod is rotatably connected into the shell, the motor is fixedly connected to the shell, an output shaft of the motor is rotatably connected with the screw rod through a synchronous belt, the ball nut is rotatably connected to the screw rod, a sliding rod is fixedly connected to the bottom end of the ball nut, a sliding groove matched with the sliding rod is formed in the bottom end of the shell, a connecting piece is fixedly connected, the output shaft fixedly connected with of cylinder first scraper and second scraper.
Preferably, the device further comprises a reinforcing rod, and two ends of the reinforcing rod are fixedly connected to the shell and the rack respectively.
Preferably, still include bar hole and collecting box, the bar hole has all been seted up to the both sides of template, the position that the top of base corresponds the bar hole all is provided with the collecting box.
Preferably, the first scraper and the second scraper are fixedly connected with an output shaft of the cylinder through a mounting frame.
Preferably, the connecting piece is fixedly connected with the tail end of the cylinder through a fastening bolt.
Compared with the prior art, the beneficial effects of the utility model are that: the utility model discloses a set up the base, place the board, the template, a housing, a machine support, a cylinder, first scraper, the second scraper, including a motor, an end cap, a controller, and a cover plate, lead screw and ball nut's mutually supporting, can paint the tin material earlier in the template, then let first scraper and second scraper contradict through the cylinder, through the starter motor, the corotation of control motor and reversal drive first scraper and second scraper and remove about moving and scrape the material to the tin material, then the tin material is through brushing tin hole brush on the lamp area, the first scraper of worker's accessible and second scraper directly strike off unnecessary tin cream by the template and get off and collect cyclic utilization in falling into the collection box through the bar hole, avoid simultaneously remaining one deck thin tin cream on the hourglass flitch, can not be to the influence that causes of coating tin cream next time, also need not to carry out the manual work and strike off, high work.
Drawings
Fig. 1 is a schematic view of a front view structure of the rack of the present invention;
FIG. 2 is a front view of the middle housing of the present invention;
fig. 3 is a schematic top view of the middle mold plate according to the present invention.
Reference numerals: 1. a base; 2. placing the plate; 3. a template; 4. positioning the bolt; 5. a housing; 6. a frame; 7. a reinforcing bar; 8. a motor; 9. a cylinder; 10. a first scraper; 11. a second scraper; 12. brushing tin holes; 13. a strip-shaped hole; 14. a screw rod; 15. a ball nut; 16. a slide bar; 17. a connecting member; 18. a synchronous belt; 19. a chute; 20. a mounting frame; 21. and a collection box.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
Referring to fig. 1-3, the present invention provides a technical solution: a solder paste coating device for processing an LED lamp comprises a base 1, a placing plate 2, a template 3, a shell 5, a rack 6, a cylinder 9, a first scraper 10, a second scraper 11, a motor 8, a screw 14 and a ball nut 15, wherein the rack 6 is fixedly connected to the base 1, the placing plate 2 is fixedly connected to the top end of the base 1, the template 3 is detachably and fixedly connected to the base 1 through a positioning bolt 4, a tin brushing hole 12 is formed in the template 3, the shell 5 is fixedly connected to the position, close to the top end, of the rack 6, the screw 14 is rotatably connected to the inside of the shell 5, the motor 8 is fixedly connected to the shell 5, an output shaft of the motor 8 is rotatably connected with the screw 14 through a synchronous belt 18, the ball nut 15 is rotatably connected to the screw 14, a slide bar 16 is fixedly connected to the bottom end of the ball nut 15, a slide groove 19 matched with the slide bar 16 is formed in, the first scraper 10 and the second scraper 11 can be adjusted to move leftwards or rightwards by controlling the forward rotation and the reverse rotation of the output shaft of the motor 8 so as to scrape the tin materials; the bottom end of the sliding rod 16 is fixedly connected with a connecting piece 17, the connecting piece 17 is fixedly connected with the air cylinder 9, an output shaft of the air cylinder 9 is fixedly connected with a first scraper 10 and a second scraper 11, and the first scraper 10 and the second scraper 11 are driven to move downwards by the output shaft of the air cylinder 9; the left end and the right end of the template 3 can be scraped by the first scraper 10 and the second scraper 11;
the device is characterized by further comprising a reinforcing rod 7, wherein two ends of the reinforcing rod 7 are fixedly connected to the shell 5 and the rack 6 respectively, and the shell 5 is connected with the rack 6 in a reinforcing mode;
the tin soldering mold is characterized by further comprising strip-shaped holes 13 and collecting boxes 21, the strip-shaped holes 13 are formed in the two sides of the mold plate 3, the collecting boxes 21 are arranged at positions, corresponding to the strip-shaped holes 13, of the top end of the base 1, and redundant tin materials are collected into the collecting boxes 21 through the strip-shaped holes 13 and can be recycled;
the first scraper 10 and the second scraper 11 are fixedly connected with an output shaft of the cylinder 9 through a mounting frame 20;
the connecting piece 17 is fixedly connected with the tail end of the air cylinder 9 through a fastening bolt;
the working process is as follows: the method comprises the steps of integrally placing a soft lamp strip to be coated with tin on a placing plate 2 of a base 1, then placing a template 3 on the soft lamp strip, fixing the template 3 on the base 1 through a positioning bolt 4, then placing tin on one side of the template 3, starting a cylinder 9, driving a first scraper 10 and a second scraper 11 to move downwards through an output shaft of the cylinder 9 until the scrapers are fully contacted with the upper surface of the template 3, then starting a motor 8, driving a lead screw 14 to rotate through a synchronous belt 18 by the rotation of an output shaft of the motor 8, so that a ball nut 15 moves on the lead screw 14, driving the cylinder 9 to move through a sliding rod 16 and a connecting piece 17 by the ball nut 15, driving the first scraper 10 and the second scraper 11 to move by the cylinder 9, then scraping the tin to the other end through the first scraper 10 or the second scraper 11, and when the tin passes through a tin brushing hole 12, the tin can be coated on the lamp strip, so alright paint the tin material on the lamp area, through starter motor 8, then corotation through the output shaft of motor 8 and reversal alright adjust first scraper 10 and second scraper 11 and remove and scrape the material to the tin material, and unnecessary tin material strikes off through first scraper 10 or second scraper 11 continuously until falling into collecting box 21 through bar hole 13, collects unnecessary tin material through collecting box 21 and can cyclic utilization.
The basic principles and the main features of the invention and the advantages of the invention have been shown and described above, it will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, but that the invention may be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. The utility model provides a tin cream coating device for LED lamp processing which characterized in that: comprises a base (1), a placing plate (2), a template (3), a shell (5), a frame (6), a cylinder (9), a first scraper (10), a second scraper (11), a motor (8), a screw rod (14) and a ball nut (15), wherein the frame (6) is fixedly connected on the base (1), the placing plate (2) is fixedly connected at the top end of the base (1), the template (3) is detachably and fixedly connected with the base (1) through a positioning bolt (4), a tin brushing hole (12) is formed in the template (3), the shell (5) is fixedly connected at a position close to the top end on the frame (6), the screw rod (14) is rotatably connected in the shell (5), the motor (8) is fixedly connected with the shell (5), and an output shaft of the motor (8) is rotatably connected with the screw rod (14) through a synchronous belt (18), ball nut (15) rotate to be connected in lead screw (14), the bottom fixedly connected with slide bar (16) of ball nut (15), the bottom of casing (5) seted up with slide bar (16) assorted spout (19), the bottom fixedly connected with connecting piece (17) of slide bar (16), just connecting piece (17) and cylinder (9) fixed connection, the first scraper of output shaft fixedly connected with (10) and second scraper (11) of cylinder (9).
2. The solder paste coating device for processing the LED lamp according to claim 1, wherein: still include stiffener (7), the both ends of stiffener (7) are fixed connection respectively in casing (5) and frame (6).
3. The solder paste coating device for processing the LED lamp according to claim 1, wherein: still include bar hole (13) and collecting box (21), bar hole (13) have all been seted up to the both sides of template (3), the position that the top of base (1) corresponds bar hole (13) all is provided with collecting box (21).
4. The solder paste coating device for processing the LED lamp according to claim 1, wherein: the first scraper (10) and the second scraper (11) are fixedly connected with an output shaft of the air cylinder (9) through a mounting frame (20).
5. The solder paste coating device for processing the LED lamp according to claim 1, wherein: the connecting piece (17) is fixedly connected with the tail end of the air cylinder (9) through a fastening bolt.
Priority Applications (1)
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CN201922310107.7U CN212216106U (en) | 2019-12-20 | 2019-12-20 | Solder paste coating device for processing LED lamp |
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CN201922310107.7U CN212216106U (en) | 2019-12-20 | 2019-12-20 | Solder paste coating device for processing LED lamp |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114068793A (en) * | 2021-10-22 | 2022-02-18 | 黄兵 | Automatic encapsulation of green LED lamp pearl and check out test set |
CN114211085A (en) * | 2021-12-29 | 2022-03-22 | 浙江伊凡格灵照明科技有限公司 | Tin coating device for LED lamp production |
CN115301500A (en) * | 2022-06-27 | 2022-11-08 | 江苏其其照明有限公司 | Automatic adhesive deposite device of solder paste for wisdom LED lamp |
-
2019
- 2019-12-20 CN CN201922310107.7U patent/CN212216106U/en active Active
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114068793A (en) * | 2021-10-22 | 2022-02-18 | 黄兵 | Automatic encapsulation of green LED lamp pearl and check out test set |
CN114068793B (en) * | 2021-10-22 | 2024-02-13 | 深圳国晟光电有限公司 | Automatic packaging and detecting equipment for green environment-friendly LED lamp beads |
CN114211085A (en) * | 2021-12-29 | 2022-03-22 | 浙江伊凡格灵照明科技有限公司 | Tin coating device for LED lamp production |
CN114211085B (en) * | 2021-12-29 | 2023-03-14 | 浙江伊凡格灵照明科技有限公司 | Tin coating device for LED lamp production |
CN115301500A (en) * | 2022-06-27 | 2022-11-08 | 江苏其其照明有限公司 | Automatic adhesive deposite device of solder paste for wisdom LED lamp |
CN115301500B (en) * | 2022-06-27 | 2023-08-22 | 江苏其其照明有限公司 | Wisdom LED lamp is with automatic glue dispensing device of solder paste |
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