CN2122037U - Cutter for making dried radish strips - Google Patents

Abstract

The utility model discloses a cutter for making the dried radish strips, belonging to the pickles processing machinery. At present, the cutting and making of the dried radish strips is carried out by hand; the situation not only results in the wastage of labor but is difficult to ensure the quality of the processed goods even unable to adapt the requirement of the mass production. The utility model is composed of a gradable feeding section, a positioning cutting and making section and the corresponding dynamical system, wherein, the gradable feeding section realizes the gradable selection to the radish and the conveyance of the feed stock; the positioning cutting and making section realizes the synchronous cutting and making by means of the on-off function in the process of the rotation. The utility model has the advantages of simple structure, convenient operation and stable quality. The efficacy of the single machine can increase 51 times or so. The utility model is used to cut and make the colored pickles.

Description

Cutter for making dried radish strips

The utility model belongs to the pickles processing equipment.

At present, the pickles processing equipment has only section (silk) machinery of pickles raw materials such as processing ginger splices, root-mustard silk usually, and to the particularly cutting of tangerine lobe shape dried radish of processing of dried radish, still mainly undertaken by craft, this not only can take bigger place, causes labour's significant wastage, and, processing throughput is extremely low, and the presentation quality of processed goods is difficult to be guaranteed.Simultaneously,, must carry out a large amount of artificial classification go-no-gos, far can not adapt to the needs of processing in enormous quantities because radish raw material size differences is very big.

The purpose of this utility model is to provide a kind of tangerine lobe shape dried radish cutting and making machine, thereby thoroughly changes existing backward production, reduces labour intensity significantly, increases work efficiency, and guarantees the quality of processed finished products.

The utility model is a plant equipment that possesses comprehensive function, and complete machine comprises classification feeding part, location cutting part and frame, parts such as power-transmission system.

Classification feeding part is made up of elevating hopper and two garden cylindrical drum, be welded with twice on the cylinder outer wall and strengthen hoop, and with this by being fixed on four runners on the frame, drive the cylinder rotation.Cylinder is a tiltably-mounted, and the inclination angle is 12-15 °, has the through hole that diameter is 4-10cm all around, and the port of export of elevating hopper feeds a slightly high end of cylinder.Two cylinders are respectively elementary tube and classification feed cylinder, and elementary assorting cylinder mainly is that branch picks sieve fore-telling (being generally below the 4CM, more than the 10CM) that need not cutting.Radish after classification is just sent into the classification feed roller again and carries out the classification go-no-go.

The location cutting partly is arranged on the below of classification feeding part, by nest shape cylinder, positioning tooth, just alignment pin, eccentric wheel, sliding thick stick, combination cutter etc. constitute to move with the hand bar, rotating shaft, clutch tooth, clutch top, spring.Nest shape is rolled the shape tube and is made up of circular shell and both ends of the surface cover plate, surface, garden outside it, being processed with sphere diameter vertically is the spherical nest of 4-10CM, in order to accept the labor and materials that add that the classification feed cylinder falls, each nest is the plastics pad, the rolling bearing of same model is installed in the cylinder two ends, and to make the inner ring of bearing and the outer ring and the cylinder of rotating shaft and bearing be light interference fit.Positioning tooth is made up of garden shape base plate and 10-12 sector, the base plate diameter is identical with nest shape diameter of cylinder, and there is a hole centre, uses with rotating shaft and matches, sector is fixedly connected on the base plate with screw is uniform, and whole positioning tooth is fixed on the end one side of tooth (have outwardly) of nest shape cylinder.Together be installed on the support.

DIP bar one end is the garden shape, and has through hole and keyway, matches in order to rotating shaft, has a groove near other end place, uses with first alignment pin to act on mutually, and control is alignment pin and folding just.And have the aperture of certain depth vertically by end face, use with the clutch tooth to link to each other.

Nest shape cylinder (positioning tooth that an end is fixing) and DIP bar are installed in the rotating shaft together, (the DIP bar is installed in the end that nest shape cylinder has positioning tooth), rotating shaft is by rack support, two eccentric wheels are assemblied in the end of stretching out of bearing support two side shafts respectively, and link to each other with sliding thick stick by connecting rod respectively, sliding thick stick can slide up and down in the chute of frame upper end, is fixedly connected with array on the sliding thick stick and closes cutter.

The subjective profile of clutch tooth be "

" shape; its left side is a spring counterbore, use with clutch tooth and upper tooth effect after return, the right side is a tapped through hole; have one and be used for bearings mounted breach on hard straight plane, right side, to reduce the cloudy power of clutch tooth when the nest shape cylinder one side positioning tooth engagement rotation.

It is fan-shaped that clutch top master looks profile, and it is trapezoidal overlooking profile, and two screwed holes are arranged, and makes itself and machine add frame and is located by connecting, and the clutch top is controlled the rotation of nest shape cylinder with first alignment pin or stopped when work.

First alignment pin is installed in machine and adds on the frame, is furnished with a spring on the afterbody bar, normal condition, just alignment pin rotates by positioning tooth restriction nest shape cylinder, have only when the DIP bar rotates position, clutch top, poke rod just can be stirred rationed marketing just (promptly just contracting behind the alignment pin) and the clutch tooth is meshed with the positioning tooth of nest shape cylinder one side, and cylinder just can rotate.

The combination cutter is made up of garden, plane plate knife rest and several pieces single blades for the profile of tooth (shape is bloomed) of loosing, and has on the knife rest with blade and uses the identical upper knife groove of number, in order to fixed blade.Single blade be " " shape; its width can make according to radish specification after the classification go-no-go; the compounded plate number is also rolled on from the nest diameter by pairing nest shape to be decided; be typically chosen in the 4-10 sheet; the combination cutter is a shape of blooming; blade can be connected or directly welding with bolting with knife rest, uses this gang tool, and the dried radish finished product of cutting is tangerine lobe shape.

Further describe the course of work of the present utility model and behavioral characteristics below in conjunction with accompanying drawing:

Fig. 1---the utility model operating position schematic diagram

The partly main schematic diagram of looking of Fig. 2---the utility model cutting

Fig. 3---positioning tooth front view

Fig. 4---positioning tooth side view

Fig. 5---DIP bar front view

Fig. 6---DIP bar side view

Fig. 7---clutch tooth front view

Fig. 8---clutch tooth vertical view

Fig. 9---clutch top front view

Figure 10---clutch top vertical view

Figure 11---eccentric wheel schematic diagram

Figure 12---connecting rod schematic diagram

Figure 13---single blade schematic diagram

Among the figure:

1---feed hopper, 2---classification feeding (cylinder),

3---frame, 4---driving-chain,

5---piece mouth, 6---slide bar,

7---sliding thick stick, 8---first alignment pin,

9---the clutch top, 10---the clutch tooth,

11---accurate alignment pin, 12---the combination cutter,

13---cutter chute (check plate of holding concurrently),

14---eccentric wheel, 15---connecting rod,

16---the DIP bar, 17---positioning tooth,

18---the radish nest, 19---nest shape cylinder,

20---central rotating shaft, 21---drive sprocket,

After sorting cylinder carried out just classification at the beginning of the radish raw material was undertaken by feed hopper (1), enter again the classification feeding roller, under the rotary action of cylinder, through hole by different pore size on the tube, be slipped in the radish nest nest (18) on the nest shape cylinder (19) (for the radish that guarantees to glide can be slipped in the radish nest nest (18) on the nest shape cylinder (19) fully, both sides between feed cylinder and nest shape tube add two backplates), this moment clutch tooth (10), DIP bar (16), eccentric wheel (14), rotated with axle (20) by sprocket wheel (21) drive, and that the positioning tooth of nest shape cylinder one end is under the effect of first alignment pin (8) is static, when DIP bar (16) has just gone to (9) position, clutch top, the bar upper end is pushed just alignment pin (8) aside, clutch tooth (10) is meshed with positioning tooth (17) under the sector effect on clutch top (9), nest shape is got away and is begun to rotate, simultaneously, the connecting rod (15) that pind down by eccentric wheel (14), make sliding thick stick (7) be in the highest position of rest (namely make up cutter this moment and be in the extreme higher position), DIP bar (16) Be rotated further with axle and cross clutch top (9), clutch tooth (10) just separates automatically with positioning tooth (17) under its spring action, nest shape cylinder (19) one end positioning tooths (17) are subjected to the just effect of alignment pin (8) of spring, make nest shape cylinder static after turning an angle, (at this moment, have on the cylinder one group of surface nest just with directly over the combination cutter relative), simultaneously, the eccentric wheel that is rotated further (14) makes connecting rod (15) the sliding thick stick of drive (7) begin to descend, and the combination cutter is just to the accurate blank of processed goods in the spherical nest on the nest shape cylinder. Behind the blank, connecting rod is under eccentric drive, make sliding thick stick up, the DIP bar that rotates a week forwards again (9) position, clutch top to, repeat above-mentioned action, glue the cutter phenomenon for the cutting stability that guarantees cutter and when solving back power, by cutter slide frid (13) is housed, slide plate is fixedly connected with frame in the stroke of cutter.

The utility model has the advantages that simple in structure, easy to operate, take up an area less, operating efficiency is higher, can decrease operating personnel's labour intensity, can process the radish primary product of 4-10cm specification, and end product quality is higher.

Embodiment:

Drive motors power 5.5kw, the reductor speed reducing ratio is 1:40, the power of classification feed mechanism and location cutting mechanism is imported by the chain transmission respectively.

Classification feed cylinder rotating speed is 20n/dt, and the central rotating shaft rotating speed is 40n/dt, and the quiet moving rotating speed of nest shape cylinder is time of remaining static of 4n/dt(1.35s/ time, rotation time 0.15s), the combination cutter frequency that moves up and down is 40 times/minute.

Make feed roller in classification just and the classification with the 3mm galvanized sheet, size is respectively φ 500 * 1800mm and φ 600 * 1800mm, and wherein through-hole diameter and quantity are along laterally being respectively φ 60mm5, and φ 80mm5, φ 100mm5 is individual.

Nest shape cylinder is φ 460 * 1532mm, and housing is hard moulding material, and nest can be used the plastic film shape casting.Two ends are the 5-6mm steel plate, periphery is processed with 10 road nest nests along the longitudinal direction, and along the nest of corresponding with last feed roller respectively 15 different sizes of three kinds of meters of processing of horizontal direction, its diameter, the degree of depth and quantity are the dark 50mm of φ 60mm, the dark 65mm of φ 80mm, the dark 80mm of φ 100mm.

Be processed into positioning tooth base plate and sector with all steel, its thickness is 6mm, and outside diameter is 460mm, centre bore is 36mm, ten uniform fan-shaped transverse tooth thickness 20mm, and segment angle is 36 °, when installing to base plate, the outside circle arc dia is 364, and the root circle arc dia is 156mm.

Become eccentric wheel with A3 materials processing, its thickness is 22mm, and diameter is 170mm, and eccentric throw is 60mm.

With A3 materials processing clutch tooth, overall size is 50 * 30 * 47mm/mm/mm, its spring eye aperture φ 10, and pin-and-hole φ 20 dark 10mm, right side through hole φ 10mm, (comprising bottom φ 10mm screwed hole), spring eye and through hole heart distance are 23mm.The dead eye width is 10mm, and hole depth is 20mm.Bottom, left side arc radius is 17mm in the front view, and right upper portion and bottom arc radius are respectively 29mm and 10mm.

Make clutch top with the A3 material, the sector arc diameter is respectively 180mm and 120mm, trapezoidal faces upper base and go to the bottom and be respectively 80mm and 52mm, highly be 20mm on it two screwed holes be φ 10 * 15mm.

Become the DIP bar with A3 materials processing, thickness is 30mm, and the lower end circle diameter is 85mm, clear size of opening is φ 45HT, and the keyway nominal dimension is 14 * 9, and the machining accuracy width is 14 ± 0.0215, degree of depth 3.8+0.2, upper end length dimension are 50mm, are of a size of 60mm with the annulus transition, the upper end through hole is φ 11mm, the degree of depth is 15mm, and the lower thread hole is M10mm, is 25mm deeply, two centerline holes and bar center line are 38 * 30 * 30mm/mm/mm apart from 6mm near the upper end groove.

Make single blade with 1.2-2mm rigidity plate, blade is long to be 16mm, and width is respectively 45mm, and 35mm and 25mm are combined into the gang tool of three kinds of specifications, and first kind of specification is that wide 45mm blade is formed, and number of combinations is 10, counts 5 groups; Second kind of specification is the 35mm blade, and number of combinations is 8, counts 6 groups; The third specification is the 25mm blade, and number of combinations is 6, counts 4 groups.Add up to 15 groups of gang tools, be installed on the sliding thick stick.

Claims (5)

1, dried radish cutting and making machine, it is characterized in that complete machine comprises classification feeding part, parts such as location cutting part and frame power-transmission system, its classification feeding part is made up of feed hopper and rotatingcylindrical drum, be welded with on each cylinder outer wall and strengthen hoop, and drive by the runner that is fixed on the frame; Just alignment pin, eccentric wheel, connecting rod, sliding thick stick, combination cutter etc. constitute location cutting part by nest shape cylinder, positioning tooth, DIP bar, rotating shaft, clutch tooth, clutch top, spring, nest shape cylinder is the cylindrical housings of two ends plate with cover, at outer round surface, be processed with spherical nest; Positioning tooth is made up of a circular bottom plate and a uniform 10-12 fixed thereon sector, and be fixedly connected on an end of nest shape cylinder, nest shape cylinder (end is fixed with positioning tooth) with move with the hand that bar is installed in the rotating shaft together and be fixed on frame on first alignment pin and the effect mutually of clutch top, rotating shaft is by rack support, eccentric wheel links to each other with sliding thick stick by connecting rod respectively, sliding thick stick can slide up and down in the chute of frame upper end, is fixedly connected with the combination cutter on the sliding thick stick;

2, a kind of dried radish cutting and making machine according to claim 1 is characterized in that in the classification feeding part first classification and two cylinders of classification go-no-go being arranged, and two cylinders are tiltably-mounted, and the inclination angle is 12-15 °.

3, a kind of dried radish cutting and making machine according to claim 1, the sphere diameter that it is characterized in that surperficial spherical nest is 4-10cm.

4, a kind of dried radish cutting and making machine according to claim 1 is characterized in that in the nest shape cylinder rolling bearing being installed, and the outer ring of the inner ring of bearing and rotating shaft and bearing and cylinder are light interference fit.

5, a kind of dried radish cutting and making machine according to claim 1 is characterized in that making up cutter and forms profile of tooth (shape is bloomed) gang tool that looses by plane circular plate type knife rest and single blade, and the blade number is the 4-10 sheet, and blade is connected with bolt with knife rest or directly welding.

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