CN212197997U - Roll body wire winding equipment and roll body - Google Patents
Roll body wire winding equipment and roll body Download PDFInfo
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- CN212197997U CN212197997U CN201922098615.3U CN201922098615U CN212197997U CN 212197997 U CN212197997 U CN 212197997U CN 201922098615 U CN201922098615 U CN 201922098615U CN 212197997 U CN212197997 U CN 212197997U
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Abstract
The roll body wire winding equipment comprises a roll body supporting device, wherein a first driving mechanism for driving the roll body to rotate around the central axis of the roll body is connected to the roll body supporting device; the wire winding mechanism and the roller body supporting device can generate relative displacement along the length direction of the roller body supporting device; and the wire outlet channel is connected with or provided with a heat source. The spreading yarn can be heated before winding, the spreading yarn is wound on the surface of the roller body in a heated state and is in close contact with the surface of the roller body, after the winding is finished, the spreading yarn is in closer contact with the surface of the roller body due to temperature reduction and shrinkage, the phenomenon of yarn slipping of the spreading roller in the use process can be effectively prevented, and even if the temperature of the surface of the roller can reach 60-80 ℃ during working, the spreading yarn can be tightly attached to the surface of the roller body.
Description
Technical Field
The utility model relates to a roll body wire winding technical field especially relates to a roll body wire winding equipment and roll body.
Background
The expanding roller is also called a yarn dividing roller or a cloth spreading roller and is used for expanding various gray fabrics, expanding yarns are spirally wound on the surface of the expanding roller, the expanding roller is easy to slip during use, the cloth spreading effect is affected, the gray fabrics are scrapped seriously, and the slip is caused; secondly, when the roller is in operation, the temperature of the roller surface can reach 60-80 ℃, and the roller surface and the wires can expand due to the influence of expansion and contraction, so that the round wires, the flat wires or the triangular wires on the roller surface are loosened and smooth;
in addition, in the process of winding, in order to increase the contact tightness between the spreading yarn and the roller body during winding, a large resistance needs to be applied to the spreading yarn, and how to increase the large resistance to the spreading yarn without damaging the spreading yarn becomes one of the problems to be solved urgently in roll manufacturing.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problem, an object of the utility model is to provide a roll body wire winding equipment and roll body.
According to an aspect of the present invention, there is provided a roll filament winding apparatus, comprising
The roller body supporting device is connected with a first driving mechanism for driving the roller body to rotate around the central axis of the roller body supporting device;
the wire winding mechanism and the roller body supporting device can generate relative displacement along the length direction of the roller body supporting device;
and the wire outlet channel is connected with or provided with a heat source.
Compared with the prior art, the utility model discloses following beneficial effect has: the spreading yarn can be heated before winding, the spreading yarn is wound on the surface of the roller body in a heated state and is in close contact with the surface of the roller body, after the winding is finished, the spreading yarn is in closer contact with the surface of the roller body due to temperature reduction and shrinkage, the phenomenon of yarn slipping of the spreading roller in the use process can be effectively prevented, and even if the temperature of the surface of the roller can reach 60-80 ℃ during working, the spreading yarn can be tightly attached to the surface of the roller body.
Further, the beneficial effects of adopting the further technical scheme are that: the device also comprises a clamping device positioned between the wire outlet channel outlet and the roller body supporting device.
The beneficial effect of adopting the further technical scheme is that: clamping device can provide the wire winding pulling force, makes the expanding silk can hug closely the roll body surface when the wire winding, avoids appearing the gap between expanding silk and the roll body, treats the expanding silk cooling shrink back for expanding silk lower surface can contact completely with the roll surface, increases the frictional force between expanding silk and the roll body, avoids smooth silk.
Further, the clamping device is
The first clamping device comprises first clamping seats which are oppositely arranged, a plurality of pressing blocks are arranged on the first clamping seats on two sides in a staggered mode, and a first clamping groove corresponding to the pressing block on the other side is reserved between the pressing blocks on one side; the beneficial effect of adopting the further technical scheme is that: the briquetting can provide at least three impetus in two directions from top to bottom, and three impetus can enough provide the frictional force of horizontal direction, can also provide extrusion force in opposite directions, can provide great wire winding pulling force under the condition that the expanding silk does not take place deformation.
Or
And the second clamping device comprises a second clamping seat which is oppositely arranged, and a second clamping groove which is matched with the expanding wire is arranged on the second clamping seat. The beneficial effect of adopting the further technical scheme is that: the width and/or height of the second clamping groove are slightly smaller than the width of the spreading wire, so that the friction force in the horizontal direction is provided, and the larger wire winding tension can be provided under the condition that the spreading wire is not deformed.
Furthermore, the device also comprises a guide device positioned between the clamping device and the roller body supporting device, and a guide channel matched with the shape of the spreading wire is arranged in the guide device.
The beneficial effect of adopting the further technical scheme is that: the guide device can effectively reduce the abrasion of the expanding wire to the clamping device.
Further, the roller body supporting device comprises a first frame body, and a second driving mechanism and a clamping mechanism for fixing the roller body are arranged on the first frame body;
the second driving mechanism drives the clamping mechanism or the wire winding mechanism to slide on the first frame body, so that relative displacement can be generated between the wire winding mechanism and the clamping mechanism along the length direction of the clamping mechanism.
The beneficial effect of adopting the further technical scheme is that: the second driving mechanism can drive the card installing mechanism and the wire winding mechanism to move relatively to complete wire winding.
Further, dress card mechanism includes the relative supporting seat that is used for supporting the roll body that sets up, one side supporting seat and first support body sliding connection, the opposite side set up the clamping mechanism that can advance line location to the roll body on the supporting seat, clamping mechanism passes through drive mechanism and is connected with a actuating mechanism.
The beneficial effect of adopting the further technical scheme is that: one side the supporting seat and first support body sliding connection can change the distance between the supporting seat of roll body both sides so that can fix the roll body of different length, and clamping mechanism is connected the rotation of drive roll body through drive mechanism and first actuating mechanism, accomplishes the wire winding.
Further, the wire outlet channel is
The first silk outlet channel comprises a steam accommodating device with a silk inlet and a silk outlet, and the steam accommodating device is communicated with a steam heat source and is provided with a steam outlet;
the beneficial effect of adopting the further technical scheme is that: the temperature of the steam is generally between 100 ℃ and 200 ℃, the heating mode is mild, the toughness of the spreading wire is favorably maintained, the occurrence of wire breakage phenomenon in wire winding can be reduced, the spreading wire clamping device is favorably applied to the spreading wire to apply larger resistance, and the contact tightness of the spreading wire and the roller surface is increased.
Or
And the second wire outlet channel comprises an electromagnetic induction heating coil spirally wound to form a heating channel, and the electromagnetic induction heating coil is connected with an induction heating power supply.
The beneficial effect of adopting the further technical scheme is that: the non-contact heating has the advantages that the heat source is not in direct contact with the heated object, the heating efficiency is high, the heating speed is high, and the surface oxidation phenomenon of the spreading yarn is reduced.
According to another aspect of the present invention, there is provided a roll body processed by the winding apparatus of any one of the above claims for making a brushing machine, a raising machine, a sanding machine, a natural luster finishing machine, a shearing machine, a setting machine, a printing machine, a washing machine, and a weaving machine.
Compared with the prior art, the utility model discloses following beneficial effect has: the firm in connection degree between winding piece and roller is stronger, can effectively prevent smooth silk, increases product market competition.
Drawings
Fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of the present invention during filament winding;
FIG. 3 is a schematic view of a first clamping device;
FIG. 4 is a first schematic structural view of the second clamping device;
FIG. 5 is a second schematic structural view of a second clamping device (taking a T-shaped wire as an example);
fig. 6 is a schematic structural view of the filament winding mechanism.
Reference numerals shown in the drawings: 1-a roller body supporting device; 11-a first frame body; 12-a support base; 13-a clamping mechanism; 2-a first drive mechanism; 3-a wire winding mechanism; 4-a filament outlet channel; 5-a clamping device; 51-a first clamping seat; 52-briquetting; 53. a second clamping seat; 54. a second clamping groove; 6-a guiding device; 7-a second drive mechanism; 71. a screw rod; 72-a guide bar; 8-a roller body; 9-spreading silk.
Detailed Description
In order to better understand the technical solution of the present invention, the present invention will be further explained with reference to the following specific embodiments and the accompanying drawings.
Example 1:
a roll body filament winding apparatus of this embodiment, includes: the roller body supporting device 1 is connected with a first driving mechanism 2 for driving a roller body 8 to rotate around a central axis of the roller body supporting device 1; the roller body supporting device 1 comprises a first frame body 11, a clamping mechanism for fixing the roller body 8 is arranged on the first frame body 11, the clamping mechanism comprises supporting seats 12 which are oppositely arranged and used for supporting the roller body 8, the supporting seat 12 on one side is connected with the first frame body 11 in a sliding mode, and the roller bodies 8 with different lengths can be adapted by changing the positions of the supporting seats 12; the supporting seat 12 on the other side is provided with a clamping mechanism 13 capable of positioning the roller body 8, the clamping mechanism 13 is connected with the first driving mechanism 2 through a transmission mechanism, the clamping mechanism can select a three-jaw chuck, and the supporting seat 12 on the other side is correspondingly provided with an ejector pin matched with the three-jaw chuck.
Set up second actuating mechanism 7 on first support body 11, second actuating mechanism 7 drive dress card mechanism or wire winding mechanism 3 slide on first support body 11, for supply can produce relative displacement along the length direction of dress card mechanism between wire winding mechanism 3 and the dress card mechanism, preferably make wire winding mechanism 3 slide on first support body 11, for example, roll body strutting arrangement 1 or wire winding mechanism 3 install on first support body 11 through horizontal lead screw 71, and lead screw 71 is connected with second actuating mechanism 7, and second actuating mechanism 7 drives lead screw 71 and rotates promotion roll body strutting arrangement 1 or wire winding mechanism 3 along lead screw 71 lateral shifting, and in order to facilitate wire winding mechanism 3 to slide, can also set up guide bar 72 parallel with lead screw 71 on first support body 11, guide bar 72 and wire winding framework sliding connection. As an alternative, the first driving mechanism 2 and the second driving mechanism 7 are both servo motors, and the winding pitch is controlled by precisely controlling the radial rotation speed of the roller body 8 and the axial displacement speed of the winding mechanism 3 relative to the roller body 8 (the roller body 8 rotates for a circle, and the moving distance of the winding mechanism 3 is the pitch (also referred to as lead).
And the wire winding mechanism 3 can generate relative displacement between the wire winding mechanism 3 and the roller body supporting device 1 along the length direction of the roller body supporting device 1.
The wire outlet channel 4 is connected with or provided with a heat source, the heat source is a steam heating heat source, an electric heating heat source or an electromagnetic heating heat source or an ultrasonic heating heat source, the corresponding wire outlet channel 4 is a first wire outlet channel 4, the first wire outlet channel 4 comprises a steam accommodating device with a wire inlet and a wire outlet, and the steam accommodating device is communicated with the steam heat source and is provided with a steam outlet; or the second wire outlet channel 4 is arranged, the second wire outlet channel 4 comprises an induction coil, and the head end and the tail end of the induction coil are respectively electrically connected with a power supply.
Still including being located go out clamping device 5 between 4 exports of silk passageway and the roll body strutting arrangement 1, be located guiding device 6 between clamping device 5 and the roll body strutting arrangement 1, set up the direction passageway that suits with the expanding silk 9 shape in the guiding device 6, wire winding mechanism 3 is used for supporting and fixed clamping device 5, guiding device 6, and as the alternative, wire winding mechanism 3 can dismantle with guiding device 6 and link the convenience and change, and guiding device 6 can effectively reduce the wearing and tearing of expanding silk 9 to clamping device 5. The guide device 6, the clamping device 5 and the wire winding mechanism 3 can synchronously move, and the spreading wire 9 sequentially passes through the clamping device 5 and the guide device 6 after being heated by the wire outlet channel 4, so that the spreading wire 9 can be conveniently wound on the surface of the roller body 8.
The clamping device 5 is a first clamping device 5, as shown in fig. 2, the first clamping device 5 comprises first clamping seats 51 which are oppositely arranged, a plurality of pressing blocks 52 are arranged on the first clamping seats 51 at two sides in a staggered manner, a first clamping groove corresponding to the pressing block 52 at the other side is reserved between the pressing blocks 52 at one side, and as an alternative, the pressing blocks 52 can adjust the upper and lower positions of the pressing blocks 52 through adjusting bolts according to the thickness of the width-expanding wire 9 and the required clamping amplitude, so as to change the clamping force; or the second clamping device 5, the second clamping device 5 includes the second clamping seat 53 that sets up relatively, set up the second that suits with the expanding wire 9 on the second clamping seat 53 and press from both sides tight groove 54, compare traditional filament winding technology, press from both sides tight groove and can design into heterotypic grooves such as T type, concave type, conveniently process T type silk expanding roller, concave type silk expanding roller.
During the use, guider 6, clamping device 5 carry out synchronous displacement with wire winding mechanism 3, guider 6 is not more than 1m with the distance of roll body 8, prevents to lead to taking place obvious cooling after the heating because of apart from the overlength before the winding. The embodiment provides a roller body, which is processed by using any one of the roller body filament winding devices;
the method for winding the wire on the roller body 8 comprises the following steps,
step 1: placing the roller body 8 on the roller body supporting device 1;
step 2: the spreading yarn 9 passes through the yarn outlet channel 4 and is heated to 60-600 ℃;
and step 3: the spreading thread 9 penetrates out of the thread outlet channel 4, and the thread head of the spreading thread 9 is fixed on the surface of the roller body 8;
and 4, step 4: first actuating mechanism 2 drive roll body 8 is around self axis rotation, produces relative displacement along roll body strutting arrangement's 1 length direction between wire winding mechanism 3 and the roll body strutting arrangement 1 simultaneously, and the wire winding is accomplished to the spreading silk 9 according to preset pitch winding on roll body 8 surface, specifically includes: the method comprises the following steps:
the first step is as follows: fixing the filament ends of the spreading filaments 9 at one end of the roller body 8 or the middle part of the roller body 8, driving the roller body 8 to rotate clockwise around the central axis of the first driving mechanism 2, generating relative displacement between the filament winding mechanism 3 and the roller body supporting device 1 along the length direction of the roller body supporting device 1, winding the left-handed spreading filaments 9 from one end of the roller body 8 to the middle part of the roller body 8, cutting off the spreading filaments 9 and fixing the other end of the spreading filaments 9 on the surface of the roller body 8;
the second step is that: the end of the spreading yarn 9 is fixed at the other end of the roller body 8 or the middle of the roller body 8, the first driving mechanism 2 drives the roller body 8 to rotate clockwise around the central axis of the first driving mechanism, meanwhile, relative displacement is generated between the winding mechanism 3 and the roller body supporting device 1 along the length direction of the roller body supporting device 1, the right-handed spreading yarn 9 is wound from the other end of the roller body 8 to the middle of the roller body 8, the spreading yarn 9 is cut off, and the other end of the spreading yarn 9 is fixed on the surface of the roller body 8.
In the concrete use, after the wire winding is started, the speed of the rotation of the roller body 8 is gradually increased, after the rotation speed is increased to the preset rotation speed, the speed of the rotation of the roller body 8 is gradually reduced until the rotation speed is stopped, and meanwhile, the moving speed of the wire winding mechanism 3 along the length direction of the roller body supporting device 1 is controlled to be adaptive to the speed of the rotation of the roller body 8, so that the wire winding pitch is controlled to be constant. The fixed positions of the left-handed spreading yarns 9 and the right-handed spreading yarns 9 in the middle of the roller body 8 are arranged in a staggered mode, so that the height of the fixed end in the middle of the spreading yarns 9 is reduced, and the grey cloth (or linen) can be prevented from being scratched by the spreading roller.
This implementation one kind is used the aforesaid arbitrary one in brushing machine, carding machine, sanding machine, natural luster finishing machine, shearing machine, forming machine, calico printing machine, rinsing machine, the loom of roll body will during the use expanding roller direct replacement current expanding roller can, play the expanding and spreading effect.
The above description is only a preferred embodiment of the application and is illustrative of the principles of the technology employed. It will be understood by those skilled in the art that the scope of the present invention is not limited to the specific combination of the above-mentioned features, but also covers other embodiments formed by any combination of the above-mentioned features or their equivalents without departing from the spirit of the present invention. For example, the features described above have similar functions to (but are not limited to) those disclosed in this application.
Claims (8)
1. The roller body wire winding equipment is characterized by comprising a roller body supporting device and a wire outlet channel, wherein the wire outlet channel is communicated with a heat source or is provided with a heat source;
the roller body supporting device is connected with a first driving mechanism for driving the roller body to rotate around the central axis of the roller body supporting device;
and the wire winding mechanism is positioned between the roller body supporting device and the wire outlet channel and can axially move along the roller body.
2. A roll-filament winding apparatus according to claim 1, further comprising a clamping device located between the outlet of the filament outlet channel and the roll body.
3. A roll body filament winding apparatus according to claim 2 wherein the clamping means is
The first clamping device comprises first clamping seats which are oppositely arranged, and a plurality of pressing blocks are alternately arranged on the first clamping seats which are oppositely arranged, so that a first clamping groove corresponding to the pressing block on the other side is reserved between the pressing blocks on one side;
or
And the second clamping device comprises a second clamping seat which is oppositely arranged, and a second clamping groove which is matched with the expanding wire is arranged on the second clamping seat on at least one side.
4. A roll filament winding apparatus according to claim 2, further comprising a guide means between the gripping means and the roll body supporting means, the guide means having a guide channel therein adapted to the shape of the expander filaments.
5. The roll body filament winding apparatus of claim 1, wherein the roll body support device comprises a first frame body on which a clamping mechanism for fixing the roll body is provided;
set up second actuating mechanism on the first support body, the drive of second actuating mechanism dress card mechanism or wire winding mechanism slide on first support body, so that supply can produce relative displacement along the length direction of dress card mechanism between wire winding mechanism and the dress card mechanism.
6. A roll body filament winding device according to claim 5, characterized in that the clamping mechanism comprises oppositely arranged supporting seats for supporting the roll body, the supporting seat on one side is connected with the first frame body in a sliding manner, the supporting seat on the other side is provided with a clamping mechanism capable of positioning the roll body, and the clamping mechanism is connected with the first driving mechanism through a transmission mechanism.
7. The roll-body filament winding apparatus of claim 1, wherein the filament outlet channel is
The first silk outlet channel comprises a steam accommodating device with a silk inlet and a silk outlet, and the steam accommodating device is communicated with a steam heat source and is provided with a steam outlet;
or
And the second wire outlet channel comprises an electromagnetic induction heating coil spirally wound to form a heating channel, and the electromagnetic induction heating coil is connected with an induction heating power supply.
8. A roll body formed using the roll body filament winding apparatus of any of claims 1 to 7.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922098615.3U CN212197997U (en) | 2019-11-29 | 2019-11-29 | Roll body wire winding equipment and roll body |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922098615.3U CN212197997U (en) | 2019-11-29 | 2019-11-29 | Roll body wire winding equipment and roll body |
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| Publication Number | Publication Date |
|---|---|
| CN212197997U true CN212197997U (en) | 2020-12-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922098615.3U Active CN212197997U (en) | 2019-11-29 | 2019-11-29 | Roll body wire winding equipment and roll body |
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| CN (1) | CN212197997U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110902506A (en) * | 2019-11-29 | 2020-03-24 | 山东广泰环保科技有限公司 | Roller body wire winding equipment, roller body and wire winding method |
| CN110902506B (en) * | 2019-11-29 | 2024-05-14 | 山东广泰环保科技有限公司 | Expanding roller body wire winding equipment, expanding roller body and wire winding method |
-
2019
- 2019-11-29 CN CN201922098615.3U patent/CN212197997U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110902506A (en) * | 2019-11-29 | 2020-03-24 | 山东广泰环保科技有限公司 | Roller body wire winding equipment, roller body and wire winding method |
| CN110902506B (en) * | 2019-11-29 | 2024-05-14 | 山东广泰环保科技有限公司 | Expanding roller body wire winding equipment, expanding roller body and wire winding method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: The utility model relates to a roll body wire winding device and a roll body Effective date of registration: 20220119 Granted publication date: 20201222 Pledgee: Bank of China Limited Penglai sub branch Pledgor: SHANDONG GUANGTAI ENVIRONMENTAL TECHNOLOGY Co.,Ltd. Registration number: Y2022980000775 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right |