CN212194221U - A new type of 3D printing nozzle with linear focus - Google Patents
A new type of 3D printing nozzle with linear focus Download PDFInfo
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- CN212194221U CN212194221U CN202020211500.0U CN202020211500U CN212194221U CN 212194221 U CN212194221 U CN 212194221U CN 202020211500 U CN202020211500 U CN 202020211500U CN 212194221 U CN212194221 U CN 212194221U
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Abstract
Description
技术领域technical field
本实用新型涉及3D打印设备技术领域,特别涉及一种线性聚焦的新型3D打印喷头。The utility model relates to the technical field of 3D printing equipment, in particular to a novel 3D printing nozzle with linear focusing.
背景技术Background technique
3D打印是一种累积制造技术,即快速成型的机器,它通过对照数字模型文件,通过金属粉末或塑料等可粘合材料,打印一层层的粘合材料来制造三维的物体。现阶段一些3D打印机通过送粉喷头将粉末喷射在加工件上,再通过激光加热使粉末融化以制造需求的产品,现阶段市场上的送粉喷头,均采用锥形结构,即粉末通过倾斜的送粉通道聚焦在一点上,该点要正好处在加工件需要被加工的位置,而后与激光接触被融化,所以带来的问题就是送粉喷头与加工件的距离固定,无法便捷地进行调整,使工艺复杂化。3D printing is a cumulative manufacturing technology, that is, a rapid prototyping machine, which makes three-dimensional objects by comparing digital model files, printing layers of adhesive materials such as metal powder or plastic, and printing layers of adhesive materials. At this stage, some 3D printers spray the powder on the workpiece through the powder feeding nozzle, and then melt the powder through laser heating to manufacture the required products. The powder feeding channel is focused on a point, which is exactly at the position where the workpiece needs to be processed, and then is melted in contact with the laser, so the problem is that the distance between the powder feeding nozzle and the workpiece is fixed and cannot be easily adjusted. , which complicates the process.
同时,现有的3D打印机喷头容易出现堵头,原料断节等现象,究其原因均为散热不足,现有的打印机喷头散热不足,喷头内空间密集,无法有效散热。At the same time, the existing 3D printer nozzles are prone to clogging and broken raw materials. The reason is that the heat dissipation is insufficient. The existing printer nozzles have insufficient heat dissipation, and the space inside the nozzles is dense, which cannot effectively dissipate heat.
实用新型内容Utility model content
本实用新型的目的在于克服现有技术的不足,提供一种线性聚焦的新型3D打印喷头,解决了送粉喷头与加工件的距离固定,无法便捷地进行调整的问题。The purpose of the utility model is to overcome the deficiencies of the prior art and provide a new type of 3D printing nozzle with linear focus, which solves the problem that the distance between the powder feeding nozzle and the workpiece is fixed and cannot be adjusted conveniently.
本实用新型的技术方案为:一种线性聚焦的新型3D打印喷头,包括喷头本体、送粉管和空气动力学透镜;喷头本体的顶部设有激光入口,喷头本体的底部设有喷头出口,喷头本体内的顶部设有缓冲腔,缓冲腔与激光入口连通,缓冲腔的底部设有激光出口;空气动力学透镜位于喷头本体内,空气动力学透镜的顶部与缓冲腔连接,空气动力学透镜的底部与喷头本体的底部连接,空气动力学透镜分别与激光出口和喷头出口连通,空气动力学透镜包括由上至下设置的多个透镜腔体,每个透镜腔体的底部设有穿透孔,激光入口、激光出口、穿透孔和喷头出口位于同一直线上,送粉管穿过喷头本体与空气动力学透镜连通。通过将空气动力学透镜和送粉管一起设置于喷头本体内,使得激光和待加工粉末处于同一条直线上,便于3D打印时调节喷头本体与加工件的高度位置,并提高了送粉精度。The technical scheme of the utility model is as follows: a new type of 3D printing nozzle with linear focus, comprising a nozzle body, a powder feeding tube and an aerodynamic lens; the top of the nozzle body is provided with a laser inlet, the bottom of the nozzle body is provided with a nozzle outlet, and the nozzle The top of the body is provided with a buffer cavity, the buffer cavity is connected with the laser inlet, and the bottom of the buffer cavity is provided with a laser outlet; the aerodynamic lens is located in the nozzle body, the top of the aerodynamic lens is connected with the buffer cavity, and the aerodynamic lens The bottom is connected with the bottom of the nozzle body, the aerodynamic lens is connected with the laser outlet and the nozzle outlet respectively, the aerodynamic lens includes a plurality of lens cavities arranged from top to bottom, and the bottom of each lens cavity is provided with a penetration hole , the laser inlet, the laser outlet, the penetrating hole and the nozzle outlet are located on the same straight line, and the powder feeding pipe passes through the nozzle body and communicates with the aerodynamic lens. By arranging the aerodynamic lens and the powder feeding tube together in the nozzle body, the laser and the powder to be processed are in the same line, which facilitates the adjustment of the height position of the nozzle body and the workpiece during 3D printing, and improves the powder feeding accuracy.
进一步,所述多个透镜腔体的体积由上至下逐渐缩小,多个穿透孔的直径由上至下逐渐缩小。使得多个透镜腔体形成由上至下的压力差,使得气体携带粉末由上至下射出喷头本体,并在此过程中逐渐将粉末聚焦在一条直线上。Further, the volumes of the plurality of lens cavities gradually decrease from top to bottom, and the diameters of the plurality of penetration holes gradually decrease from top to bottom. The pressure difference from top to bottom is formed in the plurality of lens cavities, so that the powder carried by the gas is ejected from the nozzle body from top to bottom, and the powder is gradually focused on a straight line in the process.
进一步,所述送粉管倾斜设置,且送粉管的中心线的一端指向穿透孔。送粉管中的粉末可直接进入穿透孔,使得粉末在空气动力学透镜中线性聚集,通过空气动力学透镜形成精准的粒子束。Further, the powder feeding tube is arranged obliquely, and one end of the center line of the powder feeding tube points to the penetration hole. The powder in the powder feeding tube can directly enter the penetration hole, so that the powder is linearly gathered in the aerodynamic lens, and a precise particle beam is formed through the aerodynamic lens.
进一步,所述多个透镜腔体的底部倾斜设置,穿透孔位于底部的中心,透镜腔体的底部朝穿透孔倾斜。通过将透镜腔体的底部设置成朝穿透孔倾斜,避免各透镜腔室内落灰。Further, the bottoms of the plurality of lens cavities are inclined, the penetration holes are located in the center of the bottoms, and the bottoms of the lens cavities are inclined toward the penetration holes. By arranging the bottom of the lens cavity to be inclined toward the penetrating hole, dust can be avoided in each lens cavity.
进一步,所述线性聚焦的新型3D打印喷头还包括密封玻璃,所述密封玻璃安装于激光出口处,密封缓冲腔与空气动力学透镜之间的间隙。密封玻璃用以隔绝粉末,同时不阻碍激光通过。Further, the new type of linear focusing 3D printing nozzle further includes a sealing glass, which is installed at the laser outlet to seal the gap between the buffer cavity and the aerodynamic lens. The sealing glass is used to insulate the powder while not obstructing the passage of the laser light.
进一步,所述线性聚焦的新型3D打印喷头还包括多个散热片,所述喷头本体的内壁设有冷却腔,冷却腔设有冷却液入口和冷却液出口,冷却腔内填充冷却液,多个散热片分别一端抵接于空气动力学透镜,另一端抵接冷却腔。通过设置散热片,辅助空气动力学透镜进行散热,同时散热片将热量传导至冷却腔,进一步增强散热效果,避免喷头本体温度过高。Further, the new type of linear focusing 3D printing nozzle further includes a plurality of cooling fins, the inner wall of the nozzle body is provided with a cooling cavity, the cooling cavity is provided with a cooling liquid inlet and a cooling liquid outlet, and the cooling cavity is filled with cooling liquid. One end of the heat sink is in contact with the aerodynamic lens, and the other end is in contact with the cooling cavity. By setting the heat sink, the aerodynamic lens is assisted to dissipate heat, and at the same time, the heat sink conducts the heat to the cooling cavity, which further enhances the heat dissipation effect and prevents the temperature of the nozzle body from being too high.
进一步,所述冷却液入口和冷却液出口分别设于喷头本体的侧壁,冷却液入口与进水管连接,冷却液出口与出水管连接。使冷却腔与外部冷却液形成闭合环路,吸收散热片从空气动力学透镜上吸取的热量,带出该喷头本体,起到及时降温的效果。Further, the cooling liquid inlet and the cooling liquid outlet are respectively arranged on the side walls of the nozzle body, the cooling liquid inlet is connected with the water inlet pipe, and the cooling liquid outlet is connected with the water outlet pipe. The cooling cavity and the external cooling liquid form a closed loop, absorb the heat absorbed by the heat sink from the aerodynamic lens, and bring out the nozzle body, which has the effect of cooling in time.
进一步,所述送粉管与外部送粉机连接,所述激光入口处设有外部激光器,激光从激光入口射入。Further, the powder feeding tube is connected to an external powder feeding machine, an external laser is provided at the laser inlet, and the laser is injected from the laser inlet.
上述线性聚焦的新型3D打印喷头的工作原理,将外部激光器安装于激光入口处,激光通过激光入口,贯穿整个空气动力学透镜,从喷头出口射出,送粉管通过倾斜的角度与空气动力学透镜连通,将粉末送入所述的空气动力学透镜,粉末在空气动力学透镜中线性聚集,通过空气动力学透镜形成精准的粒子束,同时气体在所述的空气动力学透镜从上向下的腔体内形成压力差,使得气体携带粉末从上往下射出该喷头本体,同时激光与此粒子束在同一条直线上,便于3D打印时调节喷头与加工件的高度位置,冷却液储存在冷却腔中,通过冷却液入口与冷却液出口,与外部冷却液形成闭环回路,吸收散热片从空气动力学透镜上吸取的热量,带出该喷头本体,起到及时降温的效果。The working principle of the above-mentioned linear focusing new 3D printing nozzle is that the external laser is installed at the laser inlet. The laser passes through the laser inlet, runs through the entire aerodynamic lens, and exits from the nozzle outlet. The powder feeding tube passes through the inclined angle and the aerodynamic lens. Connected, the powder is fed into the aerodynamic lens, the powder is linearly gathered in the aerodynamic lens, and a precise particle beam is formed through the aerodynamic lens, while the gas is in the aerodynamic lens from top to bottom. The pressure difference is formed in the cavity, so that the gas carries the powder out of the nozzle body from top to bottom, and the laser and the particle beam are on the same line, which is convenient for adjusting the height position of the nozzle and the workpiece during 3D printing, and the cooling liquid is stored in the cooling cavity. Through the cooling liquid inlet and cooling liquid outlet, it forms a closed-loop circuit with the external cooling liquid, absorbs the heat absorbed by the heat sink from the aerodynamic lens, and brings out the nozzle body, which has the effect of cooling in time.
本实用新型相对于现有技术,具有以下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
本实用新型的线性聚焦的新型3D打印喷头,通过将空气动力学透镜和送粉管一起设置于喷头本体内,使得激光和待加工粉末处于同一条直线上,便于3D打印时调节喷头本体与加工件的高度位置,并提高了送粉精度。The new 3D printing nozzle with linear focusing of the utility model is arranged in the nozzle body together with the aerodynamic lens and the powder feeding tube, so that the laser and the powder to be processed are in the same straight line, which is convenient for adjusting the nozzle body and processing during 3D printing. The height position of the piece is improved, and the powder feeding accuracy is improved.
本实用新型的线性聚焦的新型3D打印喷头,通过设置冷却腔和散热片,冷却腔与外部冷却液形成闭合环路,吸收散热片从空气动力学透镜上吸取的热量,带出该喷头本体,起到及时降温的效果。The novel 3D printing nozzle with linear focusing of the utility model is provided with a cooling cavity and a cooling fin, the cooling cavity and the external cooling liquid form a closed loop, absorb the heat absorbed by the cooling fin from the aerodynamic lens, and bring out the nozzle body, It has the effect of cooling in time.
附图说明Description of drawings
图1为本实用新型的线性聚焦的新型3D打印喷头的结构示意图。FIG. 1 is a schematic structural diagram of a new type of linear focusing 3D printing nozzle of the present invention.
图2为本实用新型的线性聚焦的新型3D打印喷头的剖视图。FIG. 2 is a cross-sectional view of the new 3D printing nozzle with linear focus of the present invention.
图3为本实用新型实施例2中的线性聚焦的新型3D打印喷头的剖视图。3 is a cross-sectional view of a new type of 3D printing nozzle with linear focus in Embodiment 2 of the present invention.
图4为本实用新型实施例2中的另一线性聚焦的新型3D打印喷头的剖视图。FIG. 4 is a cross-sectional view of another new linearly focused 3D printing nozzle in Embodiment 2 of the present invention.
图5为本实用新型的线性聚焦的新型3D打印喷头内粉末形成线性聚焦的原理图。FIG. 5 is a schematic diagram of the linear focusing of powder in the new linear focusing 3D printing nozzle of the present invention.
喷头本体1、送粉管2、空气动力学透镜3、密封玻璃4、散热片5、激光入口6、喷头出口7、缓冲腔8、激光出口9、透镜腔体10、穿透孔11、冷却腔12、冷却液入口13、冷却液出口14。Nozzle body 1, powder feeding tube 2,
具体实施方式Detailed ways
下面结合实施例,对本实用新型作进一步的详细说明,但本实用新型的实施方式不限于此。The present utility model will be further described in detail below with reference to the examples, but the embodiments of the present utility model are not limited thereto.
实施例1Example 1
如图1和图2所示,本实施例提供了一种线性聚焦的新型3D打印喷头,包括喷头本体1、送粉管2、空气动力学透镜3、密封玻璃4和散热片5。As shown in FIG. 1 and FIG. 2 , this embodiment provides a new type of 3D printing nozzle with linear focus, including a nozzle body 1 , a powder feeding tube 2 , an
如图1和图2所示,喷头本体呈笔头状,喷头本体的顶部设有激光入口6,喷头本体的底部设有喷头出口7,喷头本体内的顶部设有缓冲腔8,缓冲腔与激光入口连通,缓冲腔的底部设有激光出口9,激光入口处设有外部激光器,激光从激光入口射入。As shown in Figures 1 and 2, the nozzle body is in the shape of a pen head, the top of the nozzle body is provided with a
如图1和图2所示,空气动力学透镜位于喷头本体内,空气动力学透镜的顶部与缓冲腔连接,密封玻璃安装于激光出口处,密封缓冲腔与空气动力学透镜之间的间隙,密封玻璃用以隔绝粉末,同时不阻碍激光通过;空气动力学透镜的底部与喷头本体的底部连接,空气动力学透镜分别与激光出口和喷头出口连通,空气动力学透镜包括由上至下设置的多个透镜腔体10,每个透镜腔体的底部设有穿透孔11,激光入口、激光出口、穿透孔和喷头出口位于同一直线上,多个透镜腔体的体积由上至下逐渐缩小,多个穿透孔的直径由上至下逐渐缩小,使得多个透镜腔体形成由上至下的压力差,使得气体携带粉末由上至下射出喷头本体。As shown in Figure 1 and Figure 2, the aerodynamic lens is located in the nozzle body, the top of the aerodynamic lens is connected to the buffer cavity, and the sealing glass is installed at the laser outlet to seal the gap between the buffer cavity and the aerodynamic lens, The sealing glass is used to isolate the powder and not hinder the passage of the laser light; the bottom of the aerodynamic lens is connected with the bottom of the nozzle body, and the aerodynamic lens is connected with the laser outlet and the nozzle outlet respectively. A plurality of
如图1和图2所示,喷头本体的内壁设有冷却腔12,冷却腔设有冷却液入口13和冷却液出口14,冷却腔内填充冷却液,冷却液入口和冷却液出口分别设于喷头本体的侧壁,冷却液入口与进水管连接,冷却液出口与出水管连接,多个散热片分别一端抵接于空气动力学透镜,另一端抵接冷却腔,散热片采用导热性能好的金属材料制成,通过设置散热片,辅助空气动力学透镜进行散热,同时散热片将热量传导至冷却腔,冷却腔与外部冷却液形成闭合环路,吸收散热片从空气动力学透镜上吸取的热量,带出该喷头本体,起到及时降温的效果。As shown in Figures 1 and 2, the inner wall of the nozzle body is provided with a
上述线性聚焦的新型3D打印喷头的工作原理,将外部激光器安装于激光入口处,激光通过激光入口,贯穿整个空气动力学透镜,从喷头出口射出,送粉管通过倾斜的角度与空气动力学透镜连通,将粉末送入所述的空气动力学透镜,粉末在空气动力学透镜中线性聚集,通过空气动力学透镜形成精准的粒子束,同时气体在所述的空气动力学透镜从上向下的腔体内形成压力差,使得气体携带粉末从上往下射出该喷头本体,同时激光与此粒子束在同一条直线上,便于3D打印时调节喷头与加工件的高度位置,冷却液储存在冷却腔中,通过冷却液入口与冷却液出口,与外部冷却液形成闭环回路,吸收散热片从空气动力学透镜上吸取的热量,带出该喷头本体,起到及时降温的效果。The working principle of the above-mentioned linear focusing new 3D printing nozzle is that the external laser is installed at the laser inlet. The laser passes through the laser inlet, runs through the entire aerodynamic lens, and exits from the nozzle outlet. The powder feeding tube passes through the inclined angle and the aerodynamic lens. Connected, the powder is fed into the aerodynamic lens, the powder is linearly gathered in the aerodynamic lens, and a precise particle beam is formed through the aerodynamic lens, while the gas is in the aerodynamic lens from top to bottom. The pressure difference is formed in the cavity, so that the gas carries the powder out of the nozzle body from top to bottom, and the laser and the particle beam are on the same line, which is convenient for adjusting the height position of the nozzle and the workpiece during 3D printing, and the cooling liquid is stored in the cooling cavity. Through the cooling liquid inlet and cooling liquid outlet, it forms a closed-loop circuit with the external cooling liquid, absorbs the heat absorbed by the heat sink from the aerodynamic lens, and brings out the nozzle body, which has the effect of cooling in time.
如图5所示,上述线性聚焦的新型3D打印喷头内粉末形成线性聚焦的原理,空气动力学透镜中上下相邻的两个透镜腔室,穿透孔一侧压力为P,另一侧为P′,P>P′,在上下透镜腔体的压力差驱动下气流携带粉末颗粒经过穿透孔时,由于高速气流的拖曳力作用,粉末颗粒将靠近轴线并通过穿透孔,之后由于气体径向扩散的速度较小,在轴线附近粉末颗粒也受到较小的径向力作用,粉末颗粒将保持在轴线附近,而气流则扩散至整个透镜腔体,从而使得粉末颗粒与原气流分离并聚集在轴线附近,粉末颗粒能发生线性聚焦根本原因在于颗粒物与气体分子惯性的差异。As shown in Figure 5, the above-mentioned principle of linear focusing of powder in the new 3D printing nozzle with linear focusing, the two adjacent lens chambers in the aerodynamic lens, the pressure on one side of the penetrating hole is P, and the pressure on the other side is P. P', P>P', when the air flow carries the powder particles through the penetration hole driven by the pressure difference between the upper and lower lens chambers, due to the drag force of the high-speed air flow, the powder particles will approach the axis and pass through the penetration hole, and then due to the gas The speed of radial diffusion is small, and the powder particles near the axis are also subjected to a small radial force, the powder particles will remain near the axis, and the airflow will spread to the entire lens cavity, so that the powder particles are separated from the original airflow and Aggregated near the axis, the fundamental reason for the linear focusing of powder particles is the difference in inertia between particles and gas molecules.
实施例2Example 2
如图3和图4所示,本实施例与实施例1的区别之处在于,多个透镜腔体的底部倾斜设置,穿透孔位于底部的中心,透镜腔体的底部朝穿透孔倾斜。通过将透镜腔体的底部设置成朝穿透孔倾斜,避免各透镜腔室内落灰。As shown in FIG. 3 and FIG. 4 , the difference between this embodiment and Embodiment 1 is that the bottoms of the plurality of lens cavities are inclined, the penetrating holes are located in the center of the bottoms, and the bottoms of the lens cavities are inclined toward the penetrating holes. . By arranging the bottom of the lens cavity to be inclined toward the penetrating hole, dust can be avoided in each lens cavity.
如上所述,便可较好地实现本实用新型,上述实施例仅为本实用新型的较佳实施例,并非用来限定本实用新型的实施范围;即凡依本实用新型内容所作的均等变化与修饰,都为本实用新型权利要求所要求保护的范围所涵盖。As mentioned above, the present utility model can be better realized, and the above-mentioned embodiments are only preferred embodiments of the present utility model, and are not intended to limit the scope of implementation of the present utility model; and modifications are all covered by the scope of protection required by the claims of the present invention.
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CN111231312A (en) * | 2020-02-26 | 2020-06-05 | 华南理工大学 | Novel 3D printing nozzle with linear focusing function |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111231312A (en) * | 2020-02-26 | 2020-06-05 | 华南理工大学 | Novel 3D printing nozzle with linear focusing function |
CN111231312B (en) * | 2020-02-26 | 2025-03-14 | 华南理工大学 | A new linear focusing 3D printing nozzle |
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