CN212194071U - Stub bar cutting equipment after automotive interior panel moulds plastics - Google Patents
Stub bar cutting equipment after automotive interior panel moulds plastics Download PDFInfo
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- CN212194071U CN212194071U CN202020320760.1U CN202020320760U CN212194071U CN 212194071 U CN212194071 U CN 212194071U CN 202020320760 U CN202020320760 U CN 202020320760U CN 212194071 U CN212194071 U CN 212194071U
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- 238000005520 cutting process Methods 0.000 title claims abstract description 75
- 239000004033 plastic Substances 0.000 title claims description 7
- 229920003023 plastic Polymers 0.000 title claims description 7
- 239000000428 dust Substances 0.000 claims abstract description 55
- 230000007246 mechanism Effects 0.000 claims abstract description 26
- 238000010521 absorption reaction Methods 0.000 claims abstract description 22
- 238000001746 injection moulding Methods 0.000 claims abstract description 8
- 210000002219 extraembryonic membrane Anatomy 0.000 claims abstract description 3
- 238000007664 blowing Methods 0.000 claims description 13
- 238000007789 sealing Methods 0.000 claims description 11
- 229910000838 Al alloy Inorganic materials 0.000 claims description 10
- 238000000605 extraction Methods 0.000 claims description 7
- 239000002699 waste material Substances 0.000 claims description 5
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 229910002092 carbon dioxide Inorganic materials 0.000 abstract description 3
- 239000001569 carbon dioxide Substances 0.000 abstract description 3
- 238000005516 engineering process Methods 0.000 abstract description 3
- 238000003698 laser cutting Methods 0.000 abstract description 3
- 239000000779 smoke Substances 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 238000000465 moulding Methods 0.000 description 4
- 230000036541 health Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000010009 beating Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000033764 rhythmic process Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
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- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The utility model relates to the field of electromechanical technology, concretely speaking is a stub bar cutting equipment after injection molding of automotive interior panel, including frame, location frock fetal membrane, XZ axle moving module, cutting frame mechanism, blow and inhale the dirt device, compared with the prior art, the utility model, the cutting automation technology energy level obtains very big promotion, whole easy operation, realization automation, is suitable for mass production; greatly reduced workman intensity of labour, ensured product quality uniformity, efficiency promotion, saved the manual work, reduced manufacturing cost, simultaneously owing to blow the design of dust absorption mechanism, the utility model provides a traditional carbon dioxide laser cutting can produce the problem of a large amount of smog and smoke and dust, has reduced the pollution to all ring edge borders, has guaranteed that operating personnel's is healthy.
Description
Technical Field
The utility model relates to an electromechanical technical field, specific saying is a stub bar cutting equipment after automotive interior panel moulds plastics.
Background
Because the redundant stub bar after the injection molding of the automotive interior panel needs to be removed, the quality risks such as long beat, appearance defects and the like of manual cutting are adopted, the cutting rhythm is slow, the labor intensity is high, the number of input operators is large, and the method is suitable for mass production; in addition, the traditional carbon dioxide laser cutting method can generate a large amount of smoke and dust, and has great negative effects on the occupational health and the surrounding environment of the personnel, so that special automatic cutting equipment which has no influence on the health and the environment of the personnel needs to be designed and developed to improve the efficiency and the quality and reduce the influence on the occupational health and the surrounding environment of the personnel.
Disclosure of Invention
The utility model discloses break through the difficult problem of prior art, designed one kind and can promote cutting efficiency, solve environmental pollution's automotive interior panel stub bar cutting equipment after moulding plastics.
In order to achieve the purpose, the utility model discloses an automotive interior panel back stub bar cutting equipment of moulding plastics, including frame, location frock fetal membrane, XZ axle removal module, cutting frame mechanism, blow dust extraction device, its characterized in that: four footing of frame are fixed with supporting legs cup and supporting legs gyro wheel respectively, the inside central authorities of frame are fixed with the support mesa, inside electric cabinet and the dump bin of being equipped with of frame of support mesa below, the dump bin is located electric cabinet the place ahead, be fixed with location frock child mould on the support mesa, the top of location frock child mould is equipped with cutting knife rest mechanism, the rear of location frock child mould is equipped with the XZ axle and removes the module, location frock child mould below is equipped with blows dust extraction, it communicates with the dump bin to blast dust extraction, cutting knife rest mechanism top is equipped with operating panel, the frame top is fixed with the three-colour alarm lamp, be fixed with two start button in the frame of support mesa the place ahead position, lower reset button and lower emergency stop button.
The operation panel is provided with a touch display screen, an upper reset button and an upper emergency stop button.
The positioning tooling tire mold comprises a positioning lower tire mold, a handle, a positioning upper tire mold, an upper tire mold fixing plate, an upper tire mold connecting plate, a cylinder fixing plate, an aluminum alloy section bar and a sealing door, wherein the positioning lower tire mold is fixed at the central position of a supporting table board, the handle is fixed on the front side surface of the positioning lower tire mold, the positioning upper tire mold is arranged above the positioning lower tire mold, the aluminum alloy section bar is fixed on two sides of the positioning lower tire mold, the cylinder fixing plate is fixed on the upper part of the aluminum alloy section bar, the sealing door is connected with the rear part of the cylinder fixing plate by a guide rail, the cylinder is arranged in front of the cylinder fixing plate, the cylinder body of the cylinder is fixed on the cylinder fixing plate, the push rod of the cylinder is fixed with the upper tire mold connecting plate.
The XZ axis removes the module and includes X axle servo motor, X axle guide rail, Z axle servo motor, Z axle guide rail, and the X axle guide rail is fixed on supporting table, is located the rear of bed-jig under the location, and the rear of X axle guide rail is fixed with X axle servo motor, and X axle servo motor is fixed mutually with cutting module connecting plate, and the Z axle track has been seted up in the front of cutting module connecting plate, is connected with cutting knife rest mechanism on the Z axle track, and the top of cutting knife rest mechanism is fixed with Z axle servo motor, the cutting head of cutting knife rest mechanism is located the top of location frock bed-jig.
The cutting knife rest mechanism comprises a U-shaped positioning block, an L-shaped knife rest and a W-shaped cutter, the rear part of the U-shaped positioning block is connected with the Z-axis track, the L-shaped knife rest is fixed at the opening of the U-shaped positioning block, and the W-shaped cutter is fixed below the L-shaped knife rest through screws.
Blow dust extraction including blowing dirt device, dust absorption filter screen, dust absorption head, blow the dirt device and set up in the support mesa below, blow the one corner that the head that blows of dirt device is located location frock child mould below, the dust absorption head is located location frock child mould under, the dust absorption head utilizes the dust absorption pipeline to link to each other with external dust extraction, then is fixed with the dust absorption filter screen on the dust absorption head.
Compared with the prior art, the utility model has the advantages of greatly improved cutting automation technology level, simple integral operation, realization of automation and suitability for mass production; greatly reduced workman intensity of labour, ensured product quality uniformity, efficiency promotion, saved the manual work, reduced manufacturing cost, simultaneously owing to blow the design of dust absorption mechanism, the utility model provides a traditional carbon dioxide laser cutting can produce the problem of a large amount of smog and smoke and dust, has reduced the pollution to all ring edge borders, has guaranteed that operating personnel's is healthy.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is the utility model discloses well location frock child mould structural schematic.
Fig. 3 is a schematic structural view of the XZ axis moving module of the present invention.
Fig. 4 is the structure schematic diagram of the middle cutting knife rest mechanism of the utility model.
Fig. 5 is a schematic structural view of the middle blowing dust collector of the present invention.
Detailed Description
The present invention will be further described with reference to the accompanying drawings.
Referring to fig. 1, the utility model discloses a stub bar cutting equipment after injection molding of an automotive interior panel, which comprises a frame, a positioning tooling die, an XZ axis moving module, a cutting frame mechanism and a dust blowing and absorbing device, wherein the frame 1 is built by an aluminum alloy section frame, the outside is sealed by a baking varnish metal plate sealing plate, four bottom feet of the frame 1 are respectively fixed with a supporting foot cup 2 and a supporting foot roller 3, the supporting foot cup 2 is used for supporting and fixing the utility model, the supporting foot roller 3 is used for moving the utility model, a supporting table top 4 is fixed at the center inside the frame 1, an electric cabinet and a waste cabinet 5 are arranged inside the frame 1 below the supporting table top 4, the waste cabinet 5 is positioned in front of the electric cabinet, the equipment operating position on the supporting table top 4 is provided with a positioning tooling die 6, the middle position above the positioning tooling die 6 is provided with a cutting knife frame mechanism 7, the XZ axis moving module 8 is arranged at the rear part of the positioning, 6 below of location frock child mould is equipped with and blows dust extraction, blasts dirt device and 5 intercommunications of dump bin, be equipped with operating panel 9 on the baking finish panel beating shrouding of cutting knife rest mechanism 7 top, its position is just to personnel's operating position, be used for emergency braking among the personnel's operating process to stop, 1 top of frame is fixed with three-colour alarm lamp 10, support 4 the place ahead positions of mesa promptly operating position department be fixed with two start button 11, lower reset button 12 and lower emergency stop button 13, two start button 11, lower reset button 12 is used for the utility model discloses a start-up and reset, lower emergency stop button 13 is used for personnel's operating position emergency braking to stop, personnel's operating position left and right sides is provided with safety grating, in the equipment operation process, in case there is the foreign matter to touch the grating, the equipment action will stop immediately, ensure safety protection.
The utility model discloses well operating panel 9 is equipped with touch display screen 9-1, goes up reset button 9-2, goes up scram button 9-3, and touch display screen 9-1 sets up in operating panel 9's upper left side for manual single step operation of cutting equipment and production operation data display.
Referring to fig. 2, the middle positioning tooling die 6 of the utility model is used for fine positioning of product position, and comprises a lower positioning die 6-1, a handle 6-2, an upper positioning die 6-3, an upper die fixing plate 6-4, an upper die connecting plate 6-5, a cylinder 6-6, a cylinder fixing plate 6-7, an aluminum alloy section bar 6-8 and a sealing door 6-9, wherein the lower positioning die 6-1 is fixed at the central position of a supporting table 4, the handle 6-2 is fixed at the front side of the lower positioning die 6-1 for fast switching when the lower die is replaced, the upper positioning die 6-3 is arranged above the lower positioning die 6-1 for compressing and maintaining the product in the height direction to ensure normal cutting, the aluminum alloy section bar 6-8 is fixed at the two sides of the lower positioning die 6-1, an air cylinder fixing plate 6-7 is fixed on the upper part of the aluminum alloy section bar 6-8, a sealing door 6-9 is connected to the rear part of the air cylinder fixing plate 6-7 through a guide rail 6-10, so that the sealing door 6-9 can move up and down on the guide rail 6-10, the sealing door 6-9 is used for isolating scraps generated in the stub bar cutting process from products, the scraps are prevented from being scratched and staying on the surfaces of the products, and the primary qualified rate of the products is ensured; the front of the cylinder fixing plate 6-7 is provided with a cylinder 6-6, the cylinder body of the cylinder 6-6 is fixed on the cylinder fixing plate 6-7, the push rod of the cylinder 6-6 is fixed with an upper tire mold connecting plate 6-5, an upper tire mold fixing plate 6-4 is fixed below the upper tire mold connecting plate 6-5, the upper tire mold fixing plate 6-4 is used for fixing an upper tire mold, and a positioning pin for fixing is arranged, so that the precise positioning after the upper tire mold is switched is facilitated.
In the specific implementation, a product is placed into the positioning lower tire mold 6-1, after an operator starts the equipment, the positioning upper tire mold 6-3, the upper tire mold fixing plate 6-4 and the upper tire mold connecting plate 6-5 integrally descend under the action of the air cylinder 6-6, so that the positioning upper tire mold 6-3 presses the upper surface of the product and keeps the action, and meanwhile, the sealing door 6-9 descends together with the positioning upper tire mold 6-3 under the guide of the guide rail 6-10 to separate the cutting position from the surface of the product.
Referring to fig. 3, the XZ axis moving module 8 of the utility model comprises an X axis servo motor 8-2, an X axis guide rail 8-1, a Z axis servo motor, and a Z axis guide rail, wherein the X axis guide rail 8-1 is fixed on the supporting table 4 and is positioned at the rear of the positioning lower bed mould 6-1, the X axis servo motor 8-2 is fixed at the rear of the X axis guide rail 8-1, the X axis servo motor 8-2 is fixed with the cutting module connecting plate 14, the Z axis track 8-4 is arranged on the front of the cutting module connecting plate 14, the cutting knife rest mechanism 7 is connected on the Z axis track 8-4, the Z axis servo motor 8-3 is fixed above the cutting knife rest mechanism 7, the cutting head of the cutting tool rest mechanism 7 is positioned above the positioning tooling forming die 6, and all servo modules and guide rails are applied to ensure cutting precision and repeated stability.
Referring to fig. 4, the middle cutting knife rest mechanism 7 of the present invention comprises a U-shaped positioning block 7-1, an L-shaped knife rest 7-2, and a W-shaped knife 7-3, wherein the rear of the U-shaped positioning block 7-1 is connected with a Z-axis track 8-4, and the middle of the U-shaped positioning block is slotted and formed into a U shape due to a small space for precise positioning of the knife rest, the L-shaped knife rest 7-2 is fixed at the opening of the U-shaped positioning block 7-1, the W-shaped knife 7-3 is fixed below the L-shaped knife rest 7-2 by screws, the L-shaped knife rest 7-2 is integrally formed into an L shape, the upper end of the L-shaped knife rest is matched and positioned with the U-shaped positioning block 7-1, the lower end of the L-shaped knife rest is provided with two X, Y, Z directional positioning grooves for positioning and quick replacement, the overall structure of the W-shaped cutter 7-3 is W-shaped, two sharp cutter heads are designed at the lower end for rough machining cutting, the left side and the right side of the W-shaped cutter 7-3 are also designed into sharp cutter faces, when the sharp cutter heads at the two ends cut the stub bar and the stub bar falls off by itself, the Z-axis servo module drives the W-shaped cutter 7-3 to continuously move downwards for a certain distance and move leftwards and rightwards under the drive of the X-axis servo module, and the rough cutting surface is finished in a finish machining mode by utilizing the cutter faces at the left side and the right side of the W-shaped cutter 7-3, so that the cutting surface is smooth and smooth, and.
Referring to fig. 5, the middle blowing dust absorption device of the utility model comprises a dust blowing device 4-1, a dust absorption filter screen and a dust absorption head 4-2, wherein the dust blowing device 4-1 is arranged below the supporting table top 4, the blowing head of the dust blowing device 4-1 is positioned at one corner below the positioning tooling molding bed 6, used for cutting and removing dust generated at the cutting position in the cutting process to avoid adhering to the cutting surface and the surface of a product, a dust suction head 4-2 is positioned under a positioning tool clamping die 6, the dust suction head 4-2 is connected with an external dust suction device by a dust suction pipeline, a dust suction filter screen is fixed on the dust suction head 4-2, a dust collecting equipment connecting tube is used for adsorbing the flaky material that produces among the cutting process and cuts and the dust, and the big stub bar after the stub bar cutting is used for collecting the storage cutting, and big stub bar is because of the dead weight will directly fall into the scrap box after the stub bar cutting, and dust collecting equipment connecting tube is used for being connected with external standard pulse dust collecting equipment.
In the concrete implementation, the operator puts into location bed-jig under with the back product of moulding plastics, after operator's both hands pressed the equipment button, the bed-jig was whole down under the action of cylinder in the location, make it compress tightly the product upper surface, meanwhile, the sealing door is together down with the bed-jig in the location, make it keep apart cutting position and product surface, servo moving module drives cutting knife rest mechanism cutting stub bar, big stub bar will directly fall into the dump bin because of the dead weight after the stub bar cutting, in the time of the cutting, standard dust collecting equipment will adsorb slice material that the cutting in-process produced and dust.
Claims (6)
1. The utility model provides a stub bar cutting equipment after automotive interior panel moulds plastics, includes frame, location frock fetal membrane, XZ axle removal module, cutting frame mechanism, blows dust extraction device, its characterized in that: four footing of frame (1) are fixed with supporting leg cup (2) and supporting legs gyro wheel (3) respectively, the inside central authorities of frame (1) are fixed with support mesa (4), frame (1) of support mesa (4) below is inside to be equipped with electric cabinet and waste material case (5), waste material case (5) are located electric cabinet the place ahead, be fixed with location frock child mould (6) on support mesa (4), the top of location frock child mould (6) is equipped with cutting knife rest mechanism (7), the rear of location frock child mould (6) is equipped with XZ axle and removes module (8), location frock child mould (6) below is equipped with blows the dust absorption device, it communicates with waste material case (5) to blow the dust absorption device, cutting knife rest mechanism (7) top is equipped with operating panel (9), frame (1) top is fixed with three-colour alarm lamp (10), be fixed with two start button (11) on frame (1) of support mesa (4) the place ahead position, A lower reset button (12) and a lower emergency stop button (13).
2. The automotive interior panel post-injection molding stub bar cutting apparatus according to claim 1, wherein: the operation panel (9) is provided with a touch display screen (9-1), an upper reset button (9-2) and an upper emergency stop button (9-3).
3. The automotive interior panel post-injection molding stub bar cutting apparatus according to claim 1, wherein: the positioning tool die (6) comprises a positioning lower die (6-1), a handle (6-2), a positioning upper die (6-3), an upper die fixing plate (6-4), an upper die connecting plate (6-5), an air cylinder (6-6), an air cylinder fixing plate (6-7), an aluminum alloy profile (6-8) and a sealing door (6-9), wherein the positioning lower die (6-1) is fixed at the central position of the supporting table board (4), the handle (6-2) is fixed on the front side surface of the positioning lower die (6-1), the positioning upper die (6-3) is arranged above the positioning lower die (6-1), the aluminum alloy profile (6-8) is fixed on two sides of the positioning lower die (6-1), and the air cylinder fixing plate (6-7) is fixed on the upper part of the aluminum alloy profile (6-8), the rear part of the cylinder fixing plate (6-7) is connected with a sealing door (6-9) by a guide rail (6-10), the front part of the cylinder fixing plate (6-7) is provided with a cylinder (6-6), the cylinder body of the cylinder (6-6) is fixed on the cylinder fixing plate (6-7), the push rod of the cylinder (6-6) is fixed with an upper tire mold connecting plate (6-5), and an upper tire mold fixing plate (6-4) is fixed below the upper tire mold connecting plate (6-5).
4. The automotive interior panel post-injection molding stub bar cutting apparatus according to claim 1, wherein: the XZ-axis moving module (8) comprises an X-axis servo motor (8-2), an X-axis guide rail (8-1), a Z-axis servo motor and a Z-axis guide rail, wherein the X-axis guide rail (8-1) is fixed on the supporting table top (4) and is positioned behind the positioning lower die (6-1), the X-axis servo motor (8-2) is fixed behind the X-axis guide rail (8-1), the X-axis servo motor (8-2) is fixed with a cutting module connecting plate (14), a Z-axis track (8-4) is arranged on the front surface of the cutting module connecting plate (14), a cutting knife rest mechanism (7) is connected onto the Z-axis track (8-4), and the Z-axis servo motor (8-3) is fixed above the cutting knife rest mechanism (7), and the cutting head of the cutting knife rest mechanism (7) is positioned above the positioning tooling clamping fixture (6).
5. The automotive interior panel post-injection molding stub bar cutting apparatus according to claim 1, wherein: the cutting knife rest mechanism (7) comprises a U-shaped positioning block (7-1), an L-shaped knife rest (7-2) and a W-shaped cutting knife (7-3), the rear part of the U-shaped positioning block (7-1) is connected with a Z-axis track (8-4), the L-shaped knife rest (7-2) is fixed at the opening of the U-shaped positioning block (7-1), and the W-shaped cutting knife (7-3) is fixed below the L-shaped knife rest (7-2) through screws.
6. The automotive interior panel post-injection molding stub bar cutting apparatus according to claim 1, wherein: the dust blowing and sucking device comprises a dust blowing device (4-1), a dust absorption filter screen and a dust absorption head (4-2), wherein the dust blowing device (4-1) is arranged below the supporting table board (4), the dust blowing head of the dust blowing device (4-1) is positioned at one corner below the positioning tool forming die (6), the dust absorption head (4-2) is positioned under the positioning tool forming die (6), the dust absorption head (4-2) is connected with an external dust absorption device through a dust absorption pipeline, and the dust absorption filter screen is fixed on the dust absorption head (4-2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020320760.1U CN212194071U (en) | 2020-03-16 | 2020-03-16 | Stub bar cutting equipment after automotive interior panel moulds plastics |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020320760.1U CN212194071U (en) | 2020-03-16 | 2020-03-16 | Stub bar cutting equipment after automotive interior panel moulds plastics |
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| Publication Number | Publication Date |
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| CN212194071U true CN212194071U (en) | 2020-12-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020320760.1U Active CN212194071U (en) | 2020-03-16 | 2020-03-16 | Stub bar cutting equipment after automotive interior panel moulds plastics |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113787681A (en) * | 2021-11-17 | 2021-12-14 | 苏州得高塑胶容器有限公司 | Edge cutting processing structure for plastic food container |
-
2020
- 2020-03-16 CN CN202020320760.1U patent/CN212194071U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113787681A (en) * | 2021-11-17 | 2021-12-14 | 苏州得高塑胶容器有限公司 | Edge cutting processing structure for plastic food container |
| CN113787681B (en) * | 2021-11-17 | 2022-01-25 | 苏州得高塑胶容器有限公司 | Edge cutting processing structure for plastic food container |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20231229 Address after: Building 4, No. 1333 Haigang Road, Dushangang Town, Pinghu City, Jiaxing City, Zhejiang Province, 314200 Patentee after: Novaris (Pinghu) Automotive Parts Co.,Ltd. Address before: No. 200, Kanghua Road, Kangqiao Industrial Zone, Pudong New Area, Shanghai, 201315 Patentee before: SHANGHAI KEY AUTOMOTIVE PLASTIC COMPONENT Co.,Ltd. |
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| TR01 | Transfer of patent right |