CN212193759U

CN212193759U - Series-type internal mixer for rubber processing

Info

Publication number: CN212193759U
Application number: CN202020095994.0U
Authority: CN
Inventors: 高智贤; 高雪贤; 陈茂森
Original assignee: Tianjin Zhengda Sports Goods Co ltd
Current assignee: Tianjin Zhengda Sports Goods Co ltd
Priority date: 2020-01-16
Filing date: 2020-01-16
Publication date: 2020-12-22
Anticipated expiration: 2030-01-16

Abstract

The utility model relates to a rubber processing field specifically is a serial-type banbury mixer is used in rubber processing, including bottom plate, backup pad, mixing chamber, dehydrating unit, mixing device, dust collector, cooling device, drying device and discharging device, the top fixed mounting of bottom plate has the mixing chamber, the top fixed mounting of bottom plate has the bracing piece, the feed inlet has been seted up to the top of mixing chamber, the below fixedly connected with baffle of feed inlet, the top fixed mounting of mixing chamber has dehydrating unit, the inside fixedly connected with mixing device of mixing chamber. Through setting up banburying device, realized adding man-hour with rubber in adnexed dust siphoning away and change into sewage discharge, make the rubber after the processing cleaner, through setting up cooling device, reached and carried out refrigerated effect to the rubber after the processing, the user can not scalded when taking out rubber like this, through setting up drying device, has realized carrying out the drying to the rubber after the cooling.

Description

Series-type internal mixer for rubber processing

Technical Field

The utility model relates to a rubber processing field specifically is a serial-type banbury mixer for rubber processing.

Background

An internal mixer is a machine which is provided with a pair of rotors with specific shapes and rotating relatively and performs plastication and mixing on polymer materials in a clearance mode under a closed state with adjustable temperature and pressure, and is mainly used for plastication and mixing of rubber.

Traditional serial-type banbury mixer does not have fine cooling device, and the user is scalded very easily when taking out the rubber that will process, and direct taking out the rubber that will process under the high temperature condition can also cause the damage to rubber and banbury mixer moreover.

SUMMERY OF THE UTILITY MODEL

The not enough to prior art, the utility model provides a serial-type banbury mixer for rubber processing has solved the problem that the traditional banbury mixer that proposes in the above-mentioned background art can not cool off rubber.

Technical scheme

In order to achieve the above purpose, the utility model discloses a following technical scheme realizes: the utility model provides a serial-type banbury mixer for rubber processing, includes bottom plate, bracing piece, mixing chamber, dehydrating unit, mixing device, dust collector, cooling device, drying device and discharging device, the top fixed mounting of bottom plate has mixing chamber, the top fixed mounting of bottom plate has the bracing piece, the feed inlet has been seted up to mixing chamber's top, the below fixedly connected with baffle of feed inlet, mixing chamber's top fixed mounting has dehydrating unit, mixing chamber's inside fixedly connected with mixing device, one side fixedly connected with dust collector of mixing chamber, mixing chamber's inside fixed mounting has cooling device, mixing chamber's inside fixed mounting has drying device, mixing chamber's bottom fixed mounting has discharging device.

The dehydrating unit includes the drying chamber, one side fixedly connected with air exhauster of drying chamber, the air outlet and the air intake of air exhauster all communicate there is the pipeline, and the one end and the drying chamber intercommunication of air exhauster are kept away from to the pipeline, the inside of drying chamber is run through and is provided with the active carbon board, the outlet has been seted up to one side of drying chamber.

The internal mixing device comprises a motor box, the motor box is fixedly installed on one side of an internal mixing chamber, a permanent magnet motor is fixedly installed inside the motor box, the output end of the permanent magnet motor is movably connected with a rod, one end, far away from the permanent magnet motor, of the rod penetrates through the drying chamber and extends to the inner side of the drying chamber, the number of the permanent magnet motors is two, and the permanent magnet motor is two in number and two in number, one end of the permanent magnet motor is equally divided into a front rotor and a rear rotor which are respectively fixedly connected with the internal mixing machine through the rod.

Dust collector includes the dust catcher, dust catcher fixed mounting is in the inside of mixing chamber, the one end intercommunication of dust catcher has the dust absorption pipe, one side fixedly connected with water tank of mixing chamber, the water inlet has been seted up to one side of water tank, one side intercommunication of water tank has the outlet pipe, the one end fixedly connected with stagnant water valve of outlet pipe.

Further, cooling device includes the basin, basin fixed mounting is at the inner wall of mixing chamber, the inner wall fixed mounting of mixing chamber has the fixed plate, the top fixedly connected with rotating electrical machines of fixed plate, the rotatory section of thick bamboo of one end fixedly connected with of rotating electrical machines, the outside of rotatory section of thick bamboo is rotated and is connected with the conveyer belt.

Furthermore, the number of the pulleys is two, the second positioning holes are matched with the positioning columns in size, the sliding grooves are matched with the pulleys in size, and the transverse plates are connected with the movable frame in a sliding mode through the pulleys and the sliding grooves. Furthermore, the centers of circles of the roller, the gear and the first rotating shaft are located at the same position, and the first rotating shaft penetrates through the roller and the gear.

Further, drying device includes the mounting panel, the equal fixedly connected with hair-dryer of one side of mounting panel and banburying chamber's inner wall, the quantity of hair-dryer is two sets of, the inside fixedly connected with conveying cylinder of banburying chamber, the quantity of conveying cylinder is seven groups.

Further, discharging device includes the spout, the spout has been seted up to the bottom of mixing chamber, the inside sliding connection of spout has the slide, the thing board is put to the top fixedly connected with of slide, the flexible motor of top fixedly connected with of bottom plate, the one end of flexible motor with put thing board fixed connection, the discharge gate has been seted up to one side of mixing chamber.

Furthermore, the drying chamber is fixedly arranged above the banburying chamber, and one side of the drying chamber is fixedly connected with one side of the feeding hole.

Furthermore, the dust absorption pipe penetrates through the internal mixing chamber and the water tank in sequence and extends to the inside of the water tank.

Advantageous effects

Compared with the prior art, the method has the advantages that,

1. this serial-type banbury mixer is used in rubber processing, through setting up cooling device, the basin, the fixed plate, the rotating electrical machines, mutually supporting of rotatory section of thick bamboo and conveyer belt, rubber is in the cooling through the three-layer basin, conveying through rotatory section of thick bamboo and conveyer belt, the effect of cooling is carried out to the rubber after processing has been reached, the user can not scalded when taking out rubber like this, through setting up drying device, the mounting panel, mutually supporting of hair-dryer and a conveying section of thick bamboo, it is dry to the rubber after the cooling to have realized, through setting up discharging device, a sliding groove, the slide, put the thing board, mutually supporting of flexible motor and discharge gate, make the rubber of handling can be seen off the banburying chamber, the user need not stretch out to take into, workman's intensity of.

2. This serial-type banbury mixer is used in rubber processing, through setting up dehydrating unit, the drying chamber, the air exhauster, mutually supporting of active carbon board and outlet, get rid of the moisture of rubber raw and other materials, avoid moist rubber raw and other materials to influence subsequent processing effect, through setting up the banburying device, the motor case, permanent-magnet machine, mutually supporting of rotor behind preceding pass of banbury mixer and the banburying machine, realized having processed rubber, through setting up dust collector, the dust catcher, the dust absorption pipe, the water tank, the water inlet, the mutually supporting of outlet pipe and stagnant water valve, realized adding man-hour with rubber in adnexed dust siphoning away and change into sewage discharge, make the rubber after the processing cleaner.

Drawings

FIG. 1 is a schematic structural view of the present invention;

fig. 2 is a schematic side view of the present invention;

fig. 3 is an enlarged schematic view of a portion a in fig. 1 according to the present invention.

In the figure: 1. a base plate; 2. a support bar; 3. an internal mixing chamber; 4. a dehumidifying device; 401. a drying chamber; 402. an exhaust fan; 403. an activated carbon plate; 404. a water outlet; 5. an internal mixing device; 501. a motor case; 502. a permanent magnet motor; 503. a front transmission roller of an internal mixer; 504. a rear rotor of the internal mixer; 6. a dust removal device; 601. a vacuum cleaner; 602. a dust collection pipe; 603. a water tank; 604. a water inlet; 605. a water outlet; 606. a water stop valve; 7. a cooling device; 701. a water tank; 702. a fixing plate; 703. a rotating electric machine; 704. a rotary drum; 705. a conveyor belt; 8. a drying device; 801. Mounting a plate; 802. a blower; 803. a transfer drum; 9. a discharging device; 901. a chute; 902. a slide plate; 903. a storage plate; 904. a telescopic motor; 905. a discharge port 10 and a feed port; 11. and a baffle plate.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

As shown in FIGS. 1-3, the embodiment of the utility model provides a series type internal mixer for rubber processing, a bottom plate 1, a support rod 2, an internal mixing chamber 3, a dehumidifying device 4, internal mixing device 5, dust collector 6, cooling device 7, drying device 8 and discharging device 9, the top fixed mounting of bottom plate 1 has mixing chamber 3, the top fixed mounting of bottom plate 1 has bracing piece 2, feed inlet 10 has been seted up to mixing chamber 3's top, the below fixedly connected with baffle 11 of feed inlet 10, mixing chamber 3's top fixed mounting has dehydrating unit 4, mixing chamber 3's inside fixedly connected with mixing device 5, one side fixedly connected with dust collector 6 of mixing chamber 3, mixing chamber 3's inside fixed mounting has cooling device 7, mixing chamber 3's inside fixed mounting has drying device 8, mixing chamber 3's bottom fixed mounting has discharging device 9.

Dehydrating unit 4 includes drying chamber 401, drying chamber 401 fixed mounting is in the top of banburying chamber 3, one side of drying chamber 401 and one side fixed connection of feed inlet 10, one side fixedly connected with air exhauster 402 of drying chamber 401, the air outlet and the air intake of air exhauster 402 all communicate with the pipeline, the one end and the drying chamber 401 intercommunication of air exhauster 402 are kept away from to the pipeline, the inside of drying chamber 401 is run through and is provided with activated carbon plate 403, outlet 404 has been seted up to one side of drying chamber 401, through setting up dehydrating unit 4, drying chamber 401, air exhauster 402, mutually supporting of activated carbon plate 403 and outlet 404, get rid of the moisture of the raw and other materials of rubber, avoid moist raw and other materials to influence subsequent processing effect.

Internal mixing device 5 includes motor case 501, motor case 501 fixed mounting is in one side of banburying chamber 3, and the inside fixed mounting of motor case 501 has permanent-magnet machine 502, permanent-magnet machine 502's output swing joint has the member, and permanent-magnet machine 502's one end is kept away from to the member runs through banburying chamber 3 and extends to the inside of banburying chamber 3, and permanent-magnet machine 502's quantity is two sets of, and the one end of two sets of permanent-magnet machine 502 is equallyd divide and is do not passed through stator 503 and rotor 504 behind the banburying machine before the member fixed connection banburying machine, through setting up internal mixing device 5, motor case 501, permanent-magnet machine 502, the mutually supporting of stator 503 and rotor 504 behind the banburying machine before the banburying.

Dust collector 6 includes dust catcher 601, and dust catcher 601 fixed mounting is in the inside of mixing chamber 3, and the one end intercommunication of dust catcher 601 has dust absorption pipe 602, dust absorption pipe 602 runs through mixing chamber 3 and water tank 603 in proper order and extends to the inside of water tank 603, and one side fixedly connected with water tank 603 of mixing chamber 3, and water inlet 604 has been seted up to one side of water tank 603, and one side intercommunication of water tank 603 has outlet pipe 605, and the one end fixedly connected with stagnant water valve 606 of outlet pipe 605, through setting up dust collector 6, dust catcher 601, dust absorption pipe 602, water tank 603, water inlet 604, outlet pipe 605 and the mutually supporting of stagnant water valve 606, realized that it discharges to inhale away the adnexed dust in the rubber and change into sewage when rubber processing, make the rubber after processing cleaner.

Cooling device 7 includes basin 701, basin 701 fixed mounting is at the inner wall of mixing chamber 3, the inner wall fixed mounting of mixing chamber 3 has fixed plate 702, the top fixedly connected with rotating electrical machines 703 of fixed plate 702, the rotatory section of thick bamboo 704 of one end fixedly connected with of rotating electrical machines 703, the outside of rotatory section of thick bamboo 704 is rotated and is connected with conveyer belt 705, through setting up cooling device 7, basin 701, fixed plate 702, rotating electrical machines 703, mutually supporting of rotatory section of thick bamboo 704 and conveyer belt 705, the effect of cooling down is carried out to the rubber after the processing has been reached, the user can not scalded when taking out rubber like this.

Drying device 8 includes mounting panel 801, and the equal fixedly connected with hair-dryer 802 of one side of mounting panel 801 and the inner wall of mixing chamber 3, the quantity of hair-dryer 802 are two sets ofly, and the inside fixedly connected with transfer cylinder 803 of mixing chamber 3, the quantity of transfer cylinder 803 are seven sets ofly, through setting up mutually supporting of drying device 8, mounting panel 801, hair-dryer 802 and transfer cylinder 803, realized drying the rubber after the cooling.

Discharging device 9 includes spout 901, spout 901 has been seted up to mixing chamber 3's bottom, the inside sliding connection of spout 901 has slide 902, slide 902's top fixedly connected with puts thing board 903, the flexible motor 904 of top fixedly connected with of bottom plate 1, the one end of flexible motor 904 and putting thing board 903 fixed connection, discharge gate 905 has been seted up to one side of mixing chamber 3, through setting up discharging device 9, spout 901, slide 902, put thing board 903, mutually support of flexible motor 904 and discharge gate 905, make the rubber of handling good can be seen off mixing chamber 3, the user need not stretch out the hand and take into, unnecessary injury has been reduced.

The working principle is as follows: when the series type internal mixer for processing rubber is used, a user puts rubber raw materials into a feeding hole 10, a suction fan 402 is controlled to suck water on the rubber raw materials into a drying chamber 401, dust in the water is removed through the cooperation of an activated carbon plate 403, the activated carbon plate 403 can be extracted, two sides can be fully utilized, when the water in the drying chamber 401 reaches a certain degree, a water outlet 404 is opened to discharge the water, a baffle plate 11 is opened, the rubber raw materials enter an internal mixing chamber 3, a permanent magnet motor 502 is controlled to process the rubber raw materials, a dust collector 601 is started while the rubber is processed, the dust in the rubber is sucked away, the dust enters a water tank 603 through a dust collection pipe 602, when the dust is accumulated to a certain degree, a water stop valve 606 is opened, sewage is discharged from a water outlet pipe 605, the processed rubber enters a cooling device 7, a rotating motor 703 is started, the processed rubber falls into a water tank 701, through the mutual cooperation removal rubber of rotary drum 704 and conveyer belt 705, after first layer basin 701, the rubber falls into second floor basin 701, passes through three-layer basin 701 in proper order, makes the rubber cooling, and the rubber after the cooling passes through conveying drum 803, is blown off moisture by hair-dryer 802 to become dry, and the rubber after the drying reaches and puts thing board 903, and this is that start flexible motor 904 pushes out discharge gate 905 with the rubber.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a serial-type banbury mixer for rubber processing, includes bottom plate (1), bracing piece (2), mixing chamber (3), dehydrating unit (4), mixing device (5), dust collector (6), cooling device (7), drying device (8) and discharging device (9), its characterized in that: an internal mixing chamber (3) is fixedly mounted above the bottom plate (1), a support rod (2) is fixedly mounted above the bottom plate (1), a feed inlet (10) is formed above the internal mixing chamber (3), a baffle (11) is fixedly connected below the feed inlet (10), a dehumidifying device (4) is fixedly mounted above the internal mixing chamber (3), an internal mixing device (5) is fixedly connected inside the internal mixing chamber (3), a dust removing device (6) is fixedly connected to one side of the internal mixing chamber (3), a cooling device (7) is fixedly mounted inside the internal mixing chamber (3), a drying device (8) is fixedly mounted inside the internal mixing chamber (3), and a discharging device (9) is fixedly mounted at the bottom of the internal mixing chamber (3);

the dehumidification device (4) comprises a drying chamber (401), an exhaust fan (402) is fixedly connected to one side of the drying chamber (401), a pipeline is communicated with an air outlet and an air inlet of the exhaust fan (402), one end, far away from the exhaust fan (402), of the pipeline is communicated with the drying chamber (401), an activated carbon plate (403) penetrates through the inside of the drying chamber (401), and a water outlet (404) is formed in one side of the drying chamber (401);

the internal mixing device (5) comprises a motor box (501), the motor box (501) is fixedly installed on one side of an internal mixing chamber (3), permanent magnet motors (502) are fixedly installed inside the motor box (501), the output ends of the permanent magnet motors (502) are movably connected with rod pieces, one ends, far away from the permanent magnet motors (502), of the rod pieces penetrate through the internal mixing chamber (3) and extend into the internal mixing chamber (3), the number of the permanent magnet motors (502) is two, and one ends of the two groups of permanent magnet motors (502) are respectively and fixedly connected with an internal mixer front transmission (503) and an internal mixer rear rotor (504) through the rod pieces;

dust collector (6) include dust catcher (601), dust catcher (601) fixed mounting is in the inside of banburying room (3), the one end intercommunication of dust catcher (601) has dust absorption pipe (602), one side fixedly connected with water tank (603) of banburying room (3), water inlet (604) have been seted up to one side of water tank (603), one side intercommunication of water tank (603) has outlet pipe (605), the one end fixedly connected with stagnant water valve (606) of outlet pipe (605).

2. The tandem internal mixer for rubber processing according to claim 1, wherein: cooling device (7) include basin (701), basin (701) fixed mounting is at the inner wall of mixing chamber (3), the inner wall fixed mounting of mixing chamber (3) has fixed plate (702), the top fixedly connected with rotating electrical machines (703) of fixed plate (702), the output swing joint of rotating electrical machines (703) has rotatory section of thick bamboo (704), the outside of rotatory section of thick bamboo (704) is rotated and is connected with conveyer belt (705).

3. The tandem internal mixer for rubber processing according to claim 1, wherein: drying device (8) are including mounting panel (801), the equal fixedly connected with hair-dryer (802) of one side of mounting panel (801) and the inner wall of mixing chamber (3), the quantity of hair-dryer (802) is two sets of, the inside fixedly connected with transfer cylinder (803) of mixing chamber (3), the quantity of transfer cylinder (803) is seven groups.

4. The tandem internal mixer for rubber processing according to claim 1, wherein: the discharging device (9) comprises a sliding groove (901), the sliding groove (901) is formed in the bottom of the internal mixing chamber (3), a sliding plate (902) is connected to the inside of the sliding groove (901) in a sliding mode, an object placing plate (903) is fixedly connected to the upper portion of the sliding plate (902), a telescopic motor (904) is fixedly connected to the upper portion of the bottom plate (1), the output end of the telescopic motor (904) is movably connected with the object placing plate (903), and a discharging port (905) is formed in one side of the internal mixing chamber (3).

5. The tandem internal mixer for rubber processing according to claim 1, wherein: the drying chamber (401) is fixedly arranged above the banburying chamber (3), and one side of the drying chamber (401) is communicated with one side of the feeding hole (10).

6. The tandem internal mixer for rubber processing according to claim 1, wherein: the dust suction pipe (602) penetrates through the internal mixing chamber (3) and the water tank (603) in sequence and extends to the inside of the water tank (603).