External refining equipment for smelting aluminum for casting and rolling
Technical Field
The utility model belongs to the technical field of aluminium liquid external refining, more specifically say, in particular to external refining equipment of usefulness is smelted with aluminium to cast and roll.
Background
Most of aluminum alloys generally need to be baked at high temperature to melt before die-casting at present, and the surface of the aluminum alloy in the die after the high-temperature baking and melting process is easy to generate more lead oxide crystals, and the lead oxide crystals can have great influence on the forming flatness of the zinc alloy, so that workers are required to scrape the lead oxide crystals before die-casting.
Traditional aluminium liquid is when pouring into aluminium ingot mould and refine, often needs the manual work to scrape out the aluminium oxide layer in the aluminium ingot mould, and the operation is more troublesome, but also increases hand labor power and cost, and there is another group of transmission and chain drive to set up from top to bottom in the current, scrapes out the aluminium oxide layer in the refining plant, and whole device structure is more complicated to need two sets of transmission synchronous working, the cost is also than higher.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problem, the utility model provides a cast and roll aluminium smelting's outer refining equipment of stove of usefulness to solve and need artifical alumina layer to in the aluminium ingot mould to scrape out, the operation is more troublesome, also has another a set of transmission and chain drive and sets up from top to bottom, scrapes out the alumina layer in the refining device, and whole device structure is more complicated, and needs two sets of transmission synchronous working, the cost problem that also is higher.
The purpose and the efficacy of the external refining device for the electrolytic aluminum liquid direct cast-rolling blank are achieved by the following specific technical means:
an external refining device for smelting aluminum for casting and rolling comprises a clamping ring, a chain transmission device and a billet refining mechanism; the chain transmission device is arranged in a groove in the middle of the top of the base, a chain buckle on the chain transmission device is connected with an outer connecting plate respectively, the blank refining mechanism is connected with the outer end side of the outer connecting plate respectively and is supported by a support ring, the support ring is fixedly arranged on the outer peripheral side of the top of the base, the outer end of the support ring is connected with a first outer rack and a second outer rack through an L-shaped support plate respectively, the first outer rack and the second outer rack are arranged at the flat end of the base respectively, a waste residue lower outlet is further arranged on the base, the length of the waste residue lower outlet is larger than that of the first outer rack and is arranged at the lower side inner end of the first outer rack, a first inner rack and a second inner rack are further arranged on the base, the first inner rack is connected with the second inner rack through a connecting frame, the connecting frame is supported at the upper side end of the groove through a support plate, and the, The length homoenergetic of rack in first interior rack, the second rack and the second is the same, the other flat tip in top of base department is equipped with the discharge gate, and the last survey outer end of discharge gate is equipped with first upset rack and second upset rack respectively, first upset rack is equipped with two sets of symmetries and installs both sides end at the discharge gate and follow the one end of discharge gate to the middle cisoid installation of discharge gate respectively, second upset rack also is equipped with two sets of symmetries and installs both sides end at the discharge gate and follow the other end of discharge gate to the middle reverse installation of discharge gate respectively, be equipped with 5 cm's interval between first upset rack and the second upset rack, the screens ring is established in the inboard of support ring, and is equipped with one section breach on the screens ring.
Furthermore, the gap is arranged at the upper end of the discharge port and is in width with the discharge port, and the bottom side of the interior of the discharge port inclines downwards and outwards.
Further, blank refining mechanism includes terraced groove, scraper blade, threaded rod, interior linkage gear, outer linkage gear, U template, tongue and ball, the inboard slidable mounting in terraced groove has the scraper blade, and the both ends of scraper blade are installed on the threaded rod through the screw hole respectively, the threaded rod is forward threaded rod and reverse threaded rod, and the inner end card of forward threaded rod is equipped with interior linkage gear, and the outside end of reverse threaded rod clamps has outer linkage gear, the bottom in terraced groove still rotates and installs on the U template, and still is equipped with the tongue in the middle of one side of U template, the outside bottom of U template still inlays the ball, and the ball pastes on the support ring.
Further, the ladder groove still includes space bar, waste residue small opening, diaphragm, trip shaft and upset gear, the space bar is equipped with two sets ofly and is the vertical inside both sides end of installing at the ladder groove of symmetry form, and the waste residue small opening establishes the outside end at the outer end bottom side of ladder groove and space bar, diaphragm transverse connection is in the bottom of ladder groove, and the screens ring passes the tongue and pastes on the diaphragm in the middle of the ladder groove bottom, the both ends difference fixedly connected with trip shaft of diaphragm, and the outer end of trip shaft clamps respectively and has the upset gear and rotate and inlay in the bearing frame to the U template.
Furthermore, the top end of the spacing plate is lower than the top end face of the ladder groove by 2 cm.
Further, first outer rack sets up, first inner rack sets up down, and when stock refining mechanism rotated base butt one side, first outer rack and outer linkage gear, first interior rack meshed with interior linkage gear simultaneously, and when just first outer rack and outer linkage gear, first interior rack and interior linkage gear break away from simultaneously, the scraper blade moved to the upside of waste residue small opening.
Further, when the blank refining mechanism moves to the position of the discharge hole, one end of the notch of the clamping ring leaves the transverse plate at the bottom end of the blank refining mechanism, the overturning gear is about to be meshed with the first overturning rack respectively, when the overturning gear is separated from the first overturning rack, the blank refining mechanism overturns 180 degrees downwards, the overturning gear is separated from the first overturning rack and moves forwards for 5cm and then is meshed with the second overturning rack, and when the overturning gear is separated from the second overturning rack, the blank refining mechanism overturns 180 degrees upwards and is attached to the other end of the notch on the clamping ring.
Further, the second outer rack is arranged downwards, the second inner rack is arranged upwards, and when the blank refining mechanism rotates to the other side of the flat end of the base and the rear end of the discharge port, the second outer rack is meshed with the outer linkage gear, the second inner rack is meshed with the inner linkage gear simultaneously, the second outer rack is meshed with the outer linkage gear, and when the second inner rack is separated from the inner linkage gear simultaneously, the scraper moves to the upper side of the inner end spacing plate.
The utility model discloses at least, include following beneficial effect:
the utility model discloses a scraper blade of slidingtype is installed to inboard in terraced groove, drive the concise mechanism motion process of embryo through chain drive, through outer linkage gear and the meshing of first outer rack, interior linkage gear and the meshing of first inner rack, make interior linkage gear and outer linkage gear rotate respectively separately and drive the threaded rod rotation respectively, make the scraper blade move towards waste residue leak department under the drive of threaded rod, scrape the alumina slag of terraced inslot to one side of space bar, and export under falling into to the waste residue through the waste residue leak hole.
The utility model discloses still connect the upset gear through the bottom side both ends at stock refining mechanism, when stock refining mechanism moves the discharge gate position, the diaphragm of stock refining mechanism bottom is left to the breach one end of screens ring, through the meshing of upset gear and first upset rack, make stock refining mechanism overturn 180 downwards, make the aluminium ingot in ladder groove break away from, and flow through the discharge gate, and continue forward at stock refining mechanism, through the meshing of upset gear and second upset rack, drive stock refining mechanism upset return, and through screens ring screens, prevent to move independently upset of stock refining mechanism in the motion process.
The utility model is also provided with a second outer rack and a second inner rack, when the billet refining mechanism rotates to the other side of the flat end of the base and the rear end of the discharge hole, the inner and outer linkage gears respectively rotate and respectively drive the threaded rod to rotate through the meshing of the inner linkage gear and the second inner rack and the meshing of the outer linkage gear and the second outer rack, when the second outer rack and the outer linkage gear and the second inner rack and the inner linkage gear are simultaneously separated, the scraper plate returns to the upper side of the inner end spacing plate under the driving of the threaded rod, the whole structure is simple, and in the process that the blank refining mechanism rotates along with the chain transmission device, can realize that the aluminium oxide layer among the aluminium ingot refining process scrapes out, the aluminium ingot ejection of compact and scraper blade return, it is more convenient to operate, need not artificial intervention, can also with adopt two sets of transmission to scrape out the aluminium oxide layer and save the cost more.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is an enlarged schematic view of a portion a of fig. 1 according to the present invention.
Fig. 3 is an enlarged schematic view of the structure at B in fig. 1 according to the present invention.
Fig. 4 is a schematic view of another perspective structure of fig. 1 according to the present invention.
Fig. 5 is an enlarged schematic view of the structure at C in fig. 4 according to the present invention.
Fig. 6 is an enlarged schematic view of the structure of fig. 4 according to the present invention.
Fig. 7 is a schematic view of another perspective structure of fig. 4 according to the present invention.
Fig. 8 is an enlarged schematic view of the utility model at E in fig. 7.
Fig. 9 is an enlarged schematic view of the structure of fig. 7 according to the present invention.
Fig. 10 is a schematic view of the overall structure of the billet refining mechanism according to the present invention.
Fig. 11 is a schematic view of another perspective structure of the blank refining mechanism of fig. 10 according to the present invention.
In the drawings, the corresponding relationship between the component names and the reference numbers is as follows:
1. a base; 101. a groove; 102. a position clamping ring; 1021. a notch; 103. a support ring; 104. a discharge port; 105. a waste residue lower outlet; 2. a chain transmission device; 201. an outer connecting plate; 3. a billet refining mechanism; 301. a ladder groove; 3011. a partition plate; 3012. a waste residue leak hole; 3013. a transverse plate; 3014. a turning shaft; 3015. turning over the gear; 302. a squeegee; 303. a threaded rod; 3031. an internal linkage gear; 3032. an outer linkage gear; 304. a U-shaped plate; 3041. a convex groove; 3042. a ball bearing; 4. a first outer rack; 5. a first inner rack; 6. a first overturning rack; 7. a second overturning rack; 8. a second outer rack; 9. a second inner rack; 901. a connecting frame; 902. and a supporting plate.
Detailed Description
The following describes embodiments of the present invention in further detail with reference to the accompanying drawings and examples. The following examples are intended to illustrate the invention, but are not intended to limit the scope of the invention.
In the description of the present invention, "a plurality" means two or more unless otherwise specified; the terms "coaxial," "bottom," "one end," "top," "middle," "other end," "upper," "side," "top," "inner," "front," "center," "two end," and the like are used in an orientation or positional relationship indicated in the drawings for convenience in describing the invention and to simplify the description, and do not indicate or imply that the device or element so referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the invention. Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless explicitly stated or limited otherwise, the terms "mounted," "disposed," "connected," "fixed," and "screwed" are to be understood in a broad sense, and may be, for example, fixedly connected, detachably connected, or integrated; can be mechanically or electrically connected; they may be directly connected or indirectly connected through an intermediate medium, and may be connected through the inside of two elements or in an interaction relationship between two elements, unless otherwise specifically defined, and the specific meaning of the above terms in the present invention will be understood by those skilled in the art according to specific situations.
Example (b):
as shown in figures 1 to 11:
the utility model provides an external refining device for aluminum smelting for casting and rolling, which comprises a clamping ring 102, a chain transmission device 2 and a blank refining mechanism 3; the chain transmission device 2 is arranged in a groove 101 in the middle of the top of the base 1, the chain buckles on the chain transmission device 2 are respectively connected with an outer connecting plate 201, the blank refining mechanism 3 is respectively connected with the outer end side of the outer connecting plate 201 and supported by a support ring 103, the support ring 103 is fixedly arranged on the periphery side of the top of the base 1, the outer end of the support ring 103 is respectively connected with a first outer rack 4 and a second outer rack 8 through an L-shaped support plate, the first outer rack 4 and the second outer rack 8 are respectively arranged at the flat end of the base 1, the base 1 is also provided with a waste residue lower outlet 105, the length of the waste residue lower outlet 105 is larger than that of the first outer rack 4 and is arranged at the inner side end of the lower side of the first outer rack 4, the base 1 is also provided with a first inner rack 5 and a second inner rack 9, the first inner rack 5 and the second inner rack 9 are connected through a connecting frame 901, and the connecting frame 901 is supported at the upper side, the length of the first outer rack 4, the length of the first inner rack 5, the length of the second outer rack 8 and the length of the second inner rack 9 are the same, a discharge port 104 is arranged at the other flat end of the top of the base 1, a first overturning rack 6 and a second overturning rack 7 are respectively arranged at the outer end of the upper side of the discharge port 104, the first overturning rack 6 is provided with two groups of symmetrical racks which are symmetrically arranged at two side ends of the discharge port 104 and are respectively arranged from one end of the discharge port 104 to the middle of the discharge port 104 in a forward direction, the second overturning rack 7 is also provided with two groups of symmetrical racks which are symmetrically arranged at two side ends of the discharge port 104 and are respectively arranged from the other end of the discharge port 104 to the middle of the discharge port 104 in a reverse direction, a distance of 5cm is arranged between the first overturning rack 6 and the second overturning rack.
Wherein, breach 1021 is established in the upper end of discharge gate 104 and is mutually with the width of discharge gate 104, and the inside bottom side slant of discharge gate 104 leans out downwards, when stock refining mechanism 3 moves to discharge gate 104 one end, breach 1021 one end of screens ring 102 leaves stock refining mechanism 3 bottom, stop stock refining mechanism 3 screens, so that stock refining mechanism 3 can overturn, and move the discharge gate 104 other end and can overturn the other end of breach 1021 on the screens ring 102 at stock refining mechanism 3, continue to pass through screens ring 102 to stock refining mechanism 3 screens, prevent to move stock refining mechanism 3 independently upset in the motion process.
Wherein the blank refining mechanism 3 comprises a ladder groove 301, a scraper 302, a threaded rod 303, an inner linkage gear 3031, an outer linkage gear 3032, a U-shaped plate 304, a convex groove 3041 and balls 3042, the scraper 302 is slidably mounted on the inner side of the ladder groove 301, two ends of the scraper 302 are respectively mounted on the threaded rod 303 through threaded holes, the threaded rod 303 is a forward threaded rod and a reverse threaded rod, the inner linkage gear 3031 is clamped at the inner end of the forward threaded rod, the outer linkage gear 3032 is clamped at the outer end of the reverse threaded rod, the bottom end of the ladder groove 301 is rotatably mounted on the U-shaped plate 304, the convex groove 3041 is further arranged in the middle of one side of the U-shaped plate 304, the balls 3042 are further embedded at the outer bottom end of the U-shaped plate 304, the balls 3042 are attached to the support ring 103, the ladder groove 301 further comprises a spacing plate 3011, a waste residue leakage hole 3012, a transverse plate 3013, a turnover shaft 3014 and a turnover gear 3015, two groups of the spacing plate 3011 are symmetrically and vertically mounted, and the waste residue leakage hole 3012 is arranged at the bottom side of the outer end of the ladder way 301 and the outer side end of the partition plate 3011, the transverse plate 3013 is transversely connected to the bottom of the ladder way 301, the clamping ring 102 passes through the convex groove 3041 and sticks to the transverse plate 3013 in the middle of the bottom of the ladder way 301, the two ends of the transverse plate 3013 are respectively and fixedly connected with the turning shaft 3014, and the outer end of the turning shaft 3014 is respectively clamped with the turning gear 3015 and is rotatably embedded into the bearing seat on the U-shaped plate 304.
The top end of the spacing plate 3011 is 2cm lower than the top end face of the ladder groove 301, so that the scraper 302 can be attached to the upper end of the spacing plate 3011 to scrape out the alumina waste residue in the ladder groove 301.
When the blank refining mechanism 3 rotates to one side of the flat end of the base 1, the outer linkage gear 3032 is meshed with the first outer rack 4 and the inner linkage gear 3031 is meshed with the first inner rack 5 simultaneously, and when the outer linkage gear 3032 is disengaged from the first outer rack 4 and the inner linkage gear 3031 are disengaged from the first inner rack 5 simultaneously, the scraper 302 moves to the upper side of the waste residue leakage hole 3012, so that the inner linkage gear 3031 and the outer linkage gear 3032 respectively rotate and respectively drive the threaded rod 303 to rotate through the meshing of the inner linkage gear 3031 with the first inner rack 5 and the outer linkage gear 3032 with the first outer rack 4, and the scraper 302 moves towards the waste residue leakage hole 3012 under the driving of the threaded rod 303 to move alumina residue in the scraper groove 301 to one side of the spacer plate 3011 and falls into the waste residue lower outlet 105 through the waste residue leakage hole 3012.
Wherein, when the blank refining mechanism 3 moves to the position of the discharge hole 104, one end of the notch 1021 of the clamping ring 102 leaves the transverse plate 3013 at the bottom end of the blank refining mechanism 3, and the overturning gear 3015 is about to be respectively meshed with the first overturning rack 6, when the overturning gear 3015 is separated from the first overturning rack 6, the blank refining mechanism 3 overturns downwards 180 degrees, and the overturning gear 3015 is separated from the first overturning rack 6 and moves forwards for 5cm and then is meshed with the second overturning rack 7, when the overturning gear 3015 is separated from the second overturning rack 7, the blank refining mechanism 3 overturns upwards 180 degrees and sticks to the other end of the notch 1021 on the clamping ring 102, when the blank refining mechanism 3 moves to the position of the discharge hole 104, the blank refining mechanism 3 overturns downwards 180 degrees through the meshing of the overturning gear 3015 and the first overturning rack 6, so that the aluminum ingot of the ladder trough 301 is separated and flows out through the discharge hole 104, and the blank refining mechanism 3 continues to move forwards, the blank refining mechanism 3 is driven to turn over and return through the meshing of the turning gear 3015 and the second turning rack 7, and the clamping is carried out through the clamping ring 102, so that the moving blank refining mechanism 3 is prevented from automatically turning over in the moving process.
Wherein, the second outer rack 8 is arranged downwards, the second inner rack 9 is arranged upwards, and when the blank refining mechanism 3 rotates to the other side of the flat end of the base 1 and the rear end of the discharge hole 104, the outer linkage gear 3032 is meshed with the second outer rack 8, the inner linkage gear 3031 is meshed with the second inner rack 9 at the same time, and when the outer linkage gear 3032 and the second outer rack 8 and the inner linkage gear 3031 and the second inner rack 9 are simultaneously disengaged, the scraper 302 moves to the upper side of the inner end spacing plate 3011, so that the inner and outer linkage gears 3031 and 3032 respectively rotate and respectively drive the threaded rod 303 to rotate through the meshing of the inner linkage gear 3031 and the second inner rack 9 and the meshing of the outer linkage gear 3032 and the second outer rack 8, when the outer linkage gear 3032 is simultaneously separated from the second outer rack 8 and the inner linkage gear 3031 is simultaneously separated from the second inner rack 9, the scraper 302 is brought back to the upper side of the inner end spacer 3011 by the threaded rod 303.
The specific use mode and function of the embodiment are as follows:
in the utility model, the blank refining mechanism 3 moves to the flat end outside the base 1 under the driving of the chain transmission device 2, namely, one end of the waste residue lower outlet 105, the aluminum liquid is poured into the ladder groove 301 through the external mechanism, and the aluminum liquid stops when being poured to the top end of the spacing plate 3011, the chain transmission device 2 continues to drive the blank refining mechanism 3 to move, the inner linkage gear 3031 on the blank refining mechanism 3 is meshed with the first inner rack 5 and the outer linkage gear 3032 are meshed with the first outer rack 4 simultaneously, the blank refining mechanism 3 continues to move forwards at the flat end of the base 1, the inner linkage gear 3031 and the outer linkage gear 3032 respectively rotate and respectively drive the threaded rod 303 to rotate, the scraper 302 moves towards the waste residue leakage hole 3012 under the driving of the threaded rod 303, and when the inner linkage gear 3031 is separated from the first inner rack 5 and the outer linkage gear 3032 and the first outer rack 4 simultaneously, the scraper 302 moves to the upper side of the waste residue leakage hole 3012, the alumina slag in the ladder groove 301 can be scraped to one side of the partition plate 3011 and falls into the lower waste slag outlet 105 through the waste slag leakage hole 3012;
the blank refining mechanism 3 continues to move under the driving of the chain transmission device 2 and rotates to one end of the discharge port 104 after being cooled by the external cooling mechanism, at the moment, one end of the notch 1021 of the positioning ring 102 leaves the transverse plate 3013 at the bottom end of the blank refining mechanism 3, the overturning gear 3015 is respectively engaged with the first overturning rack 6 to drive the blank refining mechanism 3 to overturn forwards and downwards from the opening of the U-shaped plate 304, and when the overturning gear 3015 is separated from the first overturning rack 6, the blank refining mechanism 3 overturns downwards for 180 degrees to separate the aluminum ingot of the ladder groove 301 and flow out through the discharge port 104;
when the blank refining mechanism 3 continues to move forward for 5cm, the overturning gear 3015 is meshed with the second overturning rack 7 to drive the blank refining mechanism 3 to overturn continuously, and when the overturning gear 3015 is separated from the second overturning rack 7, the blank refining mechanism 3 overturns upwards for 180 degrees, and the transverse plate 3013 at the bottom side of the blank refining mechanism 3 is attached to the other end of the notch 1021 on the clamping ring 102;
the blank refining mechanism 3 continues to move under the driving of the chain transmission device 2, an inner linkage gear 3031 on the blank refining mechanism 3 is simultaneously meshed with a second inner rack 9 and an outer linkage gear 3032 on the blank refining mechanism 3 is simultaneously meshed with a second outer rack 8, the blank refining mechanism 3 continues to move forwards at the other flat end of the base 1, the inner linkage gear 3031 and the outer linkage gear 3032 respectively rotate and respectively drive the threaded rods 303 to rotate, so that the scraper 302 moves towards the direction far away from the waste residue leakage hole 3012 under the driving of the threaded rods 303, and the scraper 302 returns to the upper side of the inner end spacing plate 3011 when the inner linkage gear 3031 is simultaneously separated from the second inner rack 9 and the outer linkage gear 3032 and the second outer rack 8.
The details of the present invention are well known to those skilled in the art.
The embodiments of the present invention have been presented for purposes of illustration and description, and are not intended to be exhaustive or limited to the invention in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiment was chosen and described in order to best explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention for various embodiments with various modifications as are suited to the particular use contemplated.