CN212190760U - A kind of metal sheet rapid stamping device - Google Patents
A kind of metal sheet rapid stamping device Download PDFInfo
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- CN212190760U CN212190760U CN202020644287.2U CN202020644287U CN212190760U CN 212190760 U CN212190760 U CN 212190760U CN 202020644287 U CN202020644287 U CN 202020644287U CN 212190760 U CN212190760 U CN 212190760U
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- 229910052751 metal Inorganic materials 0.000 title claims abstract description 56
- 238000001816 cooling Methods 0.000 claims description 9
- 230000007246 mechanism Effects 0.000 claims description 9
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- 150000002739 metals Chemical class 0.000 abstract 3
- 238000006073 displacement reaction Methods 0.000 abstract 2
- 238000000034 method Methods 0.000 description 5
- 238000004080 punching Methods 0.000 description 3
- 210000000078 claw Anatomy 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
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Abstract
Description
技术领域technical field
本实用新型涉及冲压装置技术领域,尤其涉及一种五金薄板快速冲压装置。The utility model relates to the technical field of punching devices, in particular to a rapid punching device for metal thin plates.
背景技术Background technique
随着我国经济的飞速发展以及我国科技的不断进步,我国的金属加工业也发展迅速,现有的金属加工主要有锻造、冲压等加工方式,将金属工件加工不同形状以及结构,便于金属工件的使用,在金属加工业中,冲压装置的使用较为广泛,冲压通过对金属加工的冲击,使得金属工件具有不同的结构,为人们所用,由于金属具有一定的塑性,在冲压变形后会有一定量的回弹,为了克服回弹形变,有时需要对金属薄板进行热压,而加热后的金属薄板会导致冲压模具温度升高,冲压时易导致模具变形。With the rapid development of my country's economy and the continuous progress of my country's science and technology, my country's metal processing industry has also developed rapidly. The existing metal processing mainly includes forging, stamping and other processing methods. The metal workpieces are processed in different shapes and structures to facilitate the processing of metal workpieces. Use, in the metal processing industry, the stamping device is widely used. Stamping makes the metal workpiece have different structures through the impact of metal processing, which is used by people. Since the metal has a certain plasticity, there will be a certain amount of deformation after stamping Springback, in order to overcome the springback deformation, it is sometimes necessary to hot-press the metal sheet, and the heated metal sheet will cause the temperature of the stamping die to rise, which may easily lead to the deformation of the die during stamping.
经检索,中国专利公开号为CN206882491U的专利,公开了一种金属板加工用的冲压装置,包括装置本体;装置本体主要是由底座、支撑架、顶板、冲压模块和定模构成,装置本体底部设置有底座,底座内底部转动连接有旋转轴,旋转轴上套设有移动件,且移动件顶部固定连接有连接杆,连接杆穿过滑槽并延伸到底座表面且连接杆末端固定连接有夹持板,底座表面固定连接有定模,顶板下表面固定连接有液压缸,液压缸底部通过活塞杆连接有冲压模块。上述专利存在以下不足:其使用两个夹持板来固定金属板,由于金属在进行冲压时,会发生形变,从而导致边缘尺寸相对收缩,而夹持板不能随着金属板收缩而继续夹持,不能一直保持可靠的固定。After retrieval, the Chinese Patent Publication No. CN206882491U discloses a stamping device for metal plate processing, including a device body; the device body is mainly composed of a base, a support frame, a top plate, a stamping module and a fixed die, and the bottom of the device body is composed of A base is provided, the inner bottom of the base is rotatably connected with a rotating shaft, a moving part is sleeved on the rotating shaft, and a connecting rod is fixedly connected to the top of the moving part, the connecting rod passes through the chute and extends to the surface of the base, and the end of the connecting rod is fixedly connected with a The clamping plate is fixedly connected with a fixed die on the surface of the base, a hydraulic cylinder is fixedly connected on the lower surface of the top plate, and a stamping module is connected at the bottom of the hydraulic cylinder through a piston rod. The above patent has the following shortcomings: it uses two clamping plates to fix the metal plate, because the metal will be deformed during punching, resulting in a relative shrinkage of the edge size, and the clamping plate cannot continue to clamp as the metal plate shrinks , cannot always maintain a reliable fixation.
实用新型内容Utility model content
本实用新型的目的是为了解决现有技术中存在的缺点,而提出的一种五金薄板快速冲压装置。The purpose of the utility model is to propose a rapid stamping device for metal sheet in order to solve the shortcomings in the prior art.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions:
一种五金薄板快速冲压装置,包括底座,所述底座顶部外壁固定安装有两个平行的立柱,两个立柱的顶部外壁固定安装有同一个顶板,顶板底部外壁固定安装有液压缸,顶板的活塞连杆底部外壁固定安装有升降台,升降台的两侧内壁分别滑动连接于两个立柱的外壁上,底座顶部外壁通过螺栓固定有母模,升降台底部外壁通过螺栓固定有公模,公模与母模处于同一竖直方向,底座顶部外壁设置有两组对称的固定机构。A metal sheet rapid stamping device comprises a base, two parallel uprights are fixedly installed on the top outer wall of the base, the top outer wall of the two uprights is fixedly installed with the same top plate, the bottom outer wall of the top plate is fixedly installed with a hydraulic cylinder, and a piston of the top plate is fixedly installed. A lifting platform is fixedly installed on the outer wall of the bottom of the connecting rod. The inner walls on both sides of the lifting platform are respectively slidably connected to the outer walls of the two columns. The outer wall of the top of the base is fixed with a female mold by bolts. In the same vertical direction as the master mold, two sets of symmetrical fixing mechanisms are arranged on the outer wall of the top of the base.
作为本实用新型再进一步的方案:所述底座底部外壁设置有四个万向轮,底座靠近万向轮的内壁均开设有螺纹孔,螺纹孔的内壁通过螺纹连接有螺杆,螺杆底部外壁转动连接有支撑板。As a further solution of the present utility model: the outer wall of the bottom of the base is provided with four universal wheels, the inner wall of the base close to the universal wheels is provided with threaded holes, the inner wall of the threaded holes is connected with screws through threads, and the outer walls of the bottom of the screws are rotatably connected There are support plates.
作为本实用新型再进一步的方案:所述固定机构包括固定座、第一夹爪和第二夹爪,所述固定座的底部外壁滑动连接于底座的顶部外壁上,固定座的顶部外壁开设有T型滑槽,T型滑槽的内壁分别滑动连接有第一T型滑块和第二T型滑块。As a further solution of the present invention: the fixing mechanism includes a fixing seat, a first clamping jaw and a second clamping jaw, the bottom outer wall of the fixing seat is slidably connected to the top outer wall of the base, and the top outer wall of the fixing seat is provided with The inner wall of the T-shaped chute is respectively slidably connected with a first T-shaped sliding block and a second T-shaped sliding block.
作为本实用新型再进一步的方案:所述第二夹爪的一侧外壁铰接于第二T型滑块远离第一T型滑块的一侧外壁上,第一夹爪的一侧外壁铰接于第一T型滑块远离第二T型滑块的一侧外壁上,第二T型滑块与第一T型滑块的相对一侧外壁扣接有同一个第二弹簧。As a further solution of the present invention, the outer wall of one side of the second jaw is hinged to the outer wall of the second T-shaped slider away from the first T-shaped slider, and the outer wall of the first jaw is hinged to the outer wall of the side of the second T-shaped slider away from the first T-shaped slider The first T-shaped sliding block is on the outer wall of one side away from the second T-shaped sliding block, and the second T-shaped sliding block and the opposite outer wall of the first T-shaped sliding block are buckled with the same second spring.
作为本实用新型再进一步的方案:所述第一夹爪与第二夹爪的外壁通过螺栓固定有同一个连接板,固定座的顶部外壁通过螺栓固定有微型气缸,微型气缸的活塞连杆顶部外壁通过螺栓固定于连接板的底部外壁上,底座一侧外壁还固定安装有固定板,固定板与固定座的相对一侧扣接有同一个第一弹簧。As a further solution of the present utility model: the outer walls of the first clamping jaw and the second clamping jaw are fixed with the same connecting plate by bolts, the top outer wall of the fixing seat is fixed by bolts with a miniature cylinder, and the top of the piston connecting rod of the miniature cylinder is fixed by bolts. The outer wall is fixed on the bottom outer wall of the connecting plate by bolts, the outer wall of one side of the base is also fixedly installed with a fixing plate, and the opposite side of the fixing plate and the fixing seat is buckled with the same first spring.
作为本实用新型再进一步的方案:所述母模两侧内壁开设有两个平行的冷却孔。As a further solution of the present invention, two parallel cooling holes are opened on the inner walls of both sides of the master mold.
作为本实用新型再进一步的方案:所述母模顶部外壁开设有均匀的排气孔,对排气孔的形状不做限制,可以为矩形,可以为半圆形,本实施例作为优选的,所述排气孔的形状为半圆形。As a further solution of the present invention: the outer wall of the top of the master mold is provided with uniform exhaust holes, and the shape of the exhaust holes is not limited, which can be rectangular or semi-circular. This embodiment is preferred. The shape of the vent hole is a semicircle.
与现有技术相比,本实用新型提供了一种五金薄板快速冲压装置,具备以下有益效果:Compared with the prior art, the utility model provides a metal sheet rapid stamping device, which has the following beneficial effects:
1.该五金薄板快速冲压装置,通过设置有固定机构,当五金板材冲压变形收缩时,第一夹爪和第二夹爪可通过第二T型滑块、第一T型滑块与T型滑槽的滑动作用位移,固定座也可以相对底座位移,固定机构可随五金板材的形变而随之移动,全程保持固定状态,提高了加工的精确度。1. The metal sheet rapid stamping device is provided with a fixing mechanism. When the metal sheet is stamped and deformed, the first jaw and the second jaw can pass through the second T-shaped slider, the first T-shaped slider and the T-shaped. The sliding action of the chute is displaced, the fixed seat can also be displaced relative to the base, and the fixing mechanism can move along with the deformation of the metal plate, maintaining a fixed state throughout the process, improving the processing accuracy.
2.该五金薄板快速冲压装置,通过设置有冷却孔,可向冷却孔中注入循环水源,达到冷却母模的目的,使其不易因温度升高受力发生形变,提高了模具使用寿命。2. The metal sheet rapid stamping device is provided with a cooling hole, and a circulating water source can be injected into the cooling hole to achieve the purpose of cooling the master mold, so that it is not easy to be deformed by force due to temperature rise, and the service life of the mold is improved.
3.该五金薄板快速冲压装置,通过设置有排气孔,由于五金板材冲压时,与母模顶部完全贴合,若其表面较为光滑,可能会造成局部真空现象,而排气孔的设置,可以使真空消除,提高了脱模的效率。3. The metal sheet rapid stamping device is provided with an exhaust hole. Since the metal sheet is completely attached to the top of the master mold when stamping, if its surface is relatively smooth, it may cause a partial vacuum phenomenon, and the setting of the exhaust hole, The vacuum can be eliminated and the efficiency of demolding is improved.
该装置中未涉及部分均与现有技术相同或可采用现有技术加以实现,本实用新型结构简单,操作方便。The parts not involved in the device are the same as the prior art or can be realized by adopting the prior art. The utility model has a simple structure and is convenient to operate.
附图说明Description of drawings
图1为本实用新型提出的一种五金薄板快速冲压装置的结构示意图;Fig. 1 is the structural representation of a kind of metal sheet rapid stamping device proposed by the utility model;
图2为本实用新型提出的一种五金薄板快速冲压装置的母模结构示意图;2 is a schematic structural diagram of a master die of a metal sheet rapid stamping device proposed by the utility model;
图3为本实用新型提出的一种五金薄板快速冲压装置的A的放大结构示意图。3 is an enlarged structural schematic diagram of A of a metal sheet rapid stamping device proposed by the utility model.
图中:1-底座、2-母模、3-万向轮、4-支撑板、5-螺杆、6-公模、7-升降台、8-顶板、9-液压缸、10-立柱、11-排气孔、12-冷却孔、13-固定座、14-第一弹簧、15-固定板、16-微型气缸、17-连接板、18-T型滑槽、19-第一夹爪、20-第一T型滑块、21-第二弹簧、22-第二夹爪、23-第二T型滑块。In the picture: 1- base, 2- female mold, 3- universal wheel, 4- support plate, 5- screw rod, 6- male mold, 7- lift table, 8- top plate, 9- hydraulic cylinder, 10- column, 11-Exhaust hole, 12-Cooling hole, 13-Fixing seat, 14-First spring, 15-Fixing plate, 16-Micro cylinder, 17-Connecting plate, 18-T-shaped chute, 19-First clamping jaw , 20- the first T-type slider, 21- the second spring, 22- the second jaw, 23- the second T-type slider.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example.
在本实用新型的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inside", The orientation or positional relationship indicated by "outside" is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation , are constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.
一种五金薄板快速冲压装置,为了能够可靠固定金属板,并且金属板形变收缩时仍能固定,如图1所示,包括底座1,所述底座1顶部外壁固定安装有两个平行的立柱10,两个立柱10的顶部外壁固定安装有同一个顶板8,顶板8底部外壁固定安装有液压缸9,顶板8的活塞连杆底部外壁固定安装有升降台7,升降台7的两侧内壁分别滑动连接于两个立柱10的外壁上,底座1顶部外壁通过螺栓固定有母模2,升降台7底部外壁通过螺栓固定有公模6,公模6与母模2处于同一竖直方向,底座1顶部外壁设置有两组对称的固定机构;本实施例中,底座1、立柱10和顶板8共同组成装置框架,液压缸9的两侧外壁分别固定连接于顶板8和升降台7的外壁上,升降台7与立柱10滑动连接,公模6与升降台7固定连接,母模2与底座1固定连接,且公模6与母模2处于同一竖直方向,将五金板材放在母模2顶部外壁上,此时固定机构可将五金板材进行固定定位,启动液压缸9,液压缸9的活塞连杆可通过升降台7带动公模6下移,完成冲压过程,并且固定机构可随五金板材的形变而随之移动,全程保持固定状态,提高了加工的精确度。A metal sheet rapid stamping device, in order to be able to reliably fix the metal plate, and the metal plate can still be fixed when it deforms and shrinks, as shown in FIG. , the top outer walls of the two
为了装置便于移动和固定,如图1所示,所述底座1底部外壁设置有四个万向轮3,底座1靠近万向轮3的内壁均开设有螺纹孔,螺纹孔的内壁通过螺纹连接有螺杆5,螺杆5底部外壁转动连接有支撑板4;需要固定时,拧动螺杆5,通过螺纹连接的作用,螺杆5会带动支撑板4向下移动,持续拧动螺杆5,将万向轮3离开地面,四个支撑板4共同支撑装置保持固定状态,需要移动,按照上述反向拧动螺杆5,使万向轮3接触地面,随后即可拉动装置移动。In order to facilitate the movement and fixation of the device, as shown in FIG. 1 , the outer wall of the bottom of the base 1 is provided with four
为了装置能够可靠固定金属板,并且金属板形变收缩时仍能固定,如图1、3所示,所述固定机构包括固定座13、第一夹爪19和第二夹爪22,所述固定座13的底部外壁滑动连接于底座1的顶部外壁上,固定座13的顶部外壁开设有T型滑槽18,T型滑槽18的内壁分别滑动连接有第一T型滑块20和第二T型滑块23,第二夹爪22的一侧外壁铰接于第二T型滑块23远离第一T型滑块20的一侧外壁上,第一夹爪19的一侧外壁铰接于第一T型滑块20远离第二T型滑块23的一侧外壁上,第二T型滑块23与第一T型滑块20的相对一侧外壁扣接有同一个第二弹簧21,第一夹爪19与第二夹爪22的外壁通过螺栓固定有同一个连接板17,固定座13的顶部外壁通过螺栓固定有微型气缸16,微型气缸16的活塞连杆顶部外壁通过螺栓固定于连接板17的底部外壁上,底座1一侧外壁还固定安装有固定板15,固定板15与固定座13的相对一侧扣接有同一个第一弹簧14;第一夹爪19与第二夹爪22分别与第一T型滑块20和第二T型滑块23铰接固定,使用时,将金属板的边缘放在固定座13远离微型气缸16的顶部外壁上,微型气缸16启动时,可通过连接板17的作用使得第一夹爪19和第二夹爪22通过杠杆原理远离微型气缸16的一端下降,从而将五金板材夹住固定,当五金板材冲压变形收缩时,第一夹爪19和第二夹爪22可通过第二T型滑块23、第一T型滑块20与T型滑槽18的滑动作用位移,固定座13也可以相对底座1位移,且在没有固定时,第二弹簧21处于略微压缩状态,保证第二夹爪22与第一夹爪19相对位置最远,夹住金属板的跨度更大,固定更牢固。In order that the device can reliably fix the metal plate, and the metal plate can still be fixed when it deforms and shrinks, as shown in FIGS. The bottom outer wall of the
为了模具不易变形,如图2所示,所述母模2两侧内壁开设有两个平行的冷却孔12;可向冷却孔12中注入循环水源,达到冷却母模2的目的,使其不易因温度升高受力发生形变。In order that the mold is not easily deformed, as shown in FIG. 2 , two parallel cooling holes 12 are opened on the inner walls of the two sides of the
为了冲压后的五金板材易脱模,如图2所示,所述母模2顶部外壁开设有均匀的排气孔11,对排气孔11的形状不做限制,可以为矩形,可以为半圆形,本实施例作为优选的,所述排气孔11的形状为半圆形;由于五金板材冲压时,与母模2顶部完全贴合,若其表面较为光滑,可能会造成局部真空现象,而排气孔11的设置,可以使真空消除,从而使得五金板材顺利脱模。In order to easily demould the stamped metal sheet, as shown in FIG. 2 , the outer wall of the top of the
工作原理:本实施例在使用时,需要固定时,拧动螺杆5,通过螺纹连接的作用,螺杆5会带动支撑板4向下移动,持续拧动螺杆5,将万向轮3离开地面,四个支撑板4共同支撑装置保持固定状态,需要移动,按照上述反向拧动螺杆5,使万向轮3接触地面,微型气缸16启动时,可通过连接板17的作用使得第一夹爪19和第二夹爪22通过杠杆原理远离微型气缸16的一端下降,从而将五金板材夹住固定,启动液压缸9,液压缸9的活塞连杆可通过升降台7带动公模6下移,完成冲压过程,当五金板材冲压变形收缩时,第一夹爪19和第二夹爪22可通过第二T型滑块23、第一T型滑块20与T型滑槽18的滑动作用位移,固定座13也可以相对底座1位移,且在没有固定时,第二弹簧21处于略微压缩状态,保证第二夹爪22与第一夹爪19相对位置最远,可向冷却孔12中注入循环水源,达到冷却母模2的目的,排气孔11的设置,可以使真空消除。Working principle: when this embodiment is in use, when it needs to be fixed, screw the screw 5, through the action of the screw connection, the screw 5 will drive the
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. Equivalent replacement or modification of the new technical solution and its utility model concept shall be included within the protection scope of the present utility model.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113231514A (en) * | 2021-04-29 | 2021-08-10 | 沈细琼 | Mould forming machine for steel preparation |
| CN113441591A (en) * | 2021-05-23 | 2021-09-28 | 徐开荣 | Extrusion device is used in hardware fitting production |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113231514A (en) * | 2021-04-29 | 2021-08-10 | 沈细琼 | Mould forming machine for steel preparation |
| CN113441591A (en) * | 2021-05-23 | 2021-09-28 | 徐开荣 | Extrusion device is used in hardware fitting production |
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