CN212189761U - A spraying device for auto parts processing - Google Patents

A spraying device for auto parts processing Download PDF

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CN212189761U
CN212189761U CN201922366566.7U CN201922366566U CN212189761U CN 212189761 U CN212189761 U CN 212189761U CN 201922366566 U CN201922366566 U CN 201922366566U CN 212189761 U CN212189761 U CN 212189761U
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spraying
chamber
box
rotating motor
processing
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王鹏坤
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Hubei Ketu Intelligent Technology Co.,Ltd.
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Qingdao Hongjinrun Machinery Co ltd
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Abstract

本实用新型公开了一种汽车零部件加工用喷涂装置,包括喷涂箱;所述喷涂箱的内部一侧设置有预处理室、喷涂室和干燥室;所述喷涂箱的底部安装有喷涂台,所述喷涂台上安装有滑轨,所述滑轨上安装有滑块,所述滑块上安装有旋转电机,所述旋转电机的输出端安装有转盘,所述转盘上安装有零件装夹结构;所述预处理室的内部安装有电加热器;所述喷涂室的内部安装有喷涂机,所述喷涂机的输出端连通有喷涂结构;所述干燥室的内部安装有热风机组。本实用新型通过设置在喷涂箱内的预处理室、喷涂室和干燥室对待喷涂汽车零部件依次进行预热、喷涂和干燥工作,环环相扣,有效的提高了汽车零部件的喷涂效率和质量。

Figure 201922366566

The utility model discloses a spraying device for auto parts processing, comprising a spraying box; a pretreatment room, a spraying room and a drying room are arranged on one inner side of the spraying box; a spraying table is installed on the bottom of the spraying box, A sliding rail is installed on the spraying table, a sliding block is installed on the sliding rail, a rotating motor is installed on the sliding block, a turntable is installed at the output end of the rotating motor, and a part clamping is installed on the turntable structure; an electric heater is installed inside the pretreatment chamber; a spraying machine is installed inside the spraying chamber, and the output end of the spraying machine is connected with a spraying structure; a hot air unit is installed inside the drying chamber. The utility model performs preheating, spraying and drying work in sequence for the auto parts to be sprayed through the pretreatment chamber, the spraying chamber and the drying chamber arranged in the spraying box, which are interlocked and effectively improve the spraying efficiency and efficiency of the auto parts. quality.

Figure 201922366566

Description

一种汽车零部件加工用喷涂装置A spraying device for auto parts processing

技术领域technical field

本实用新型涉及汽车零部件加工设备领域,具体为一种汽车零部件加工用喷涂装置。The utility model relates to the field of auto parts processing equipment, in particular to a spraying device for auto parts processing.

背景技术Background technique

随着高新科学技术的应用,工业生产技术水平不断提高,对机械零部件的综合性能要求越来越高,提高零部件表面的性能成为研究热点。喷涂技术是表面工程领域内赋予材料表面新功能最有效的技术之一,广泛应用于汽车、仪表、搪瓷等技术领域。喷涂是通过喷枪,借助于压力,将喷涂液分散成均匀而细微的雾滴,施涂于被涂物的表面的涂装方法。但是现在的喷涂工艺比较简单,被涂物没有经过任何处理就进入喷涂室进行喷涂,导致喷涂质量较差,而且喷涂后的产品也没有经过后续的处理,不合格产品没有办法做到直接分拣,导致不合格产品增多。With the application of high-tech science and technology, the level of industrial production technology has been continuously improved, and the comprehensive performance requirements of mechanical parts have become higher and higher, and improving the performance of the surface of parts has become a research hotspot. Spraying technology is one of the most effective technologies for imparting new functions to the surface of materials in the field of surface engineering, and is widely used in automotive, instrumentation, enamel and other technical fields. Spraying is a coating method in which the spraying liquid is dispersed into uniform and fine droplets by means of a spray gun and applied to the surface of the object to be coated. However, the current spraying process is relatively simple, and the object to be coated enters the spraying room for spraying without any treatment, resulting in poor spraying quality, and the sprayed products have not undergone subsequent treatment, and there is no way to directly sort unqualified products. , resulting in an increase in unqualified products.

实用新型内容Utility model content

本实用新型的目的在于提供一种汽车零部件加工用喷涂装置,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a spraying device for processing automobile parts, so as to solve the problems raised in the above-mentioned background technology.

为实现上述目的,本实用新型提供如下技术方案:一种汽车零部件加工用喷涂装置,包括喷涂箱;所述喷涂箱的内部一侧设置有预处理室、喷涂室和干燥室;所述喷涂箱的底部安装有喷涂台,所述喷涂台上安装有滑轨,所述滑轨上安装有滑块,所述滑块上安装有旋转电机,所述旋转电机的输出端安装有转盘,所述转盘上安装有零件装夹结构;所述预处理室的内部安装有电加热器,所述电加热器电性连接有温控开关;所述喷涂室的内部安装有喷涂机,所述喷涂机的输出端连通有喷涂结构;所述喷涂机的输入端通过输料管连通有涂料箱,且喷涂机和涂料箱之间安装有输料泵;所述干燥室的内部安装有热风机组。In order to achieve the above purpose, the utility model provides the following technical solutions: a spraying device for auto parts processing, comprising a spraying box; an inner side of the spraying box is provided with a pretreatment chamber, a spraying room and a drying room; the spraying A spraying table is installed at the bottom of the box, a sliding rail is installed on the spraying table, a sliding block is installed on the sliding rail, a rotating motor is installed on the sliding block, and a turntable is installed at the output end of the rotating motor, so the A part clamping structure is installed on the turntable; an electric heater is installed inside the pretreatment chamber, and the electric heater is electrically connected with a temperature control switch; a sprayer is installed inside the spraying chamber, and the spraying The output end of the sprayer is connected with a spraying structure; the input end of the sprayer is connected with a paint box through a feeding pipe, and a feeding pump is installed between the sprayer and the paint box; a hot air unit is installed inside the drying chamber.

优选的,所述转盘以零件装夹结构为中心,四周呈弧形凹槽结构,在转盘工作的过程中,对喷涂零件上产生的废料、余料和粉尘起到收集的作用。Preferably, the turntable is centered on the parts clamping structure, and has an arc-shaped groove structure around it. During the operation of the turntable, the waste, residual material and dust generated on the sprayed parts can be collected.

优选的,所述预处理室的内部安装有清扫旋转电机,所述清扫旋转电机活动连接有清扫杆,清扫杆远离清扫旋转电机的一端连接有除尘毛刷;所述预处理室的内壁上安装有吸尘结构,吸尘结构连通有除尘箱,通过清扫旋转电机和清扫杆之间的配合,利用除尘毛刷对喷涂零件上的喷涂面进行表面清理工作,且清理时产生的灰尘通过吸尘结构将其抽吸至除尘箱,进行除尘工作。Preferably, a cleaning rotary motor is installed inside the pretreatment chamber, a cleaning rod is movably connected to the cleaning rotary motor, and a dust removal brush is connected to one end of the cleaning rod away from the cleaning rotary motor; the inner wall of the pretreatment chamber is installed There is a dust-absorbing structure, and the dust-absorbing structure is connected with a dust-removing box. Through the cooperation between the cleaning rotary motor and the cleaning rod, the dust-removing brush is used to clean the sprayed surface of the sprayed parts, and the dust generated during cleaning is cleaned by the vacuuming. The structure sucks it into the dust box for dust removal.

优选的,所述转盘的上表面上设置有废料筛网,所述废料筛网的底部设置有废料腔,废料腔的一侧设置有排料口,排料口上安装有排料阀,在转盘工作的过程中,喷涂零件上产生的废料、余料和粉尘经由废料筛网进入废料腔,并通过排料口排出。Preferably, the upper surface of the turntable is provided with a waste screen, the bottom of the waste screen is provided with a waste cavity, one side of the waste cavity is provided with a discharge port, and a discharge valve is installed on the discharge port. During the working process, the waste, residual material and dust generated on the sprayed parts enter the waste cavity through the waste screen and are discharged through the discharge port.

优选的,所述涂料箱的顶端安装有搅拌电机,搅拌电机连接有搅拌轴,搅拌轴上安装有若干个倾斜结构的搅拌杆,搅拌杆远离搅拌轴的一端上安装有固料滤网袋,通过搅拌电机与搅拌轴、搅拌杆之间的配合对涂料箱内的涂料进行持续、充分的搅拌、混合工作,搅拌杆上的固料滤网袋对初期尚未充分混合的固态涂料进行打捞和过滤工作,且在搅拌杆持续的搅拌过程中,固态涂料逐渐混合、溶解至涂料内。Preferably, a stirring motor is installed on the top of the paint box, a stirring shaft is connected to the stirring motor, several stirring rods with inclined structures are installed on the stirring shaft, and a solid filter mesh bag is installed on the end of the stirring rod away from the stirring shaft, Through the cooperation between the stirring motor, the stirring shaft and the stirring rod, the paint in the paint box is continuously and fully stirred and mixed. Work, and during the continuous stirring process of the stirring rod, the solid paint is gradually mixed and dissolved into the paint.

与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:

1.本实用新型通过设置在喷涂箱内的预处理室、喷涂室和干燥室对待喷涂汽车零部件依次进行预热、喷涂和干燥工作,环环相扣,有效的提高了汽车零部件的喷涂效率和质量。1. The present utility model performs preheating, spraying and drying work successively to the auto parts to be sprayed through the pretreatment chamber, the spraying chamber and the drying chamber arranged in the spraying box, which are interlocked and effectively improve the spraying of the auto parts. Efficiency and quality.

2.本实用新型通过旋转电机和转盘的配合实现对转盘上零件装夹结构的旋转工作,提高了汽车零部件喷涂的均匀性,且转盘上设置的废料筛网和废料腔对喷涂零件上产生的废料、余料和粉尘起到收集的作用,减少二次污染,且便于清理。2. The utility model realizes the rotation work of the parts clamping structure on the turntable through the cooperation of the rotating motor and the turntable, improves the uniformity of the spraying of the auto parts, and the waste screen and the waste cavity set on the turntable produce on the sprayed parts. The waste, residual material and dust collected can be collected to reduce secondary pollution and facilitate cleaning.

附图说明Description of drawings

图1为本实用新型的整体结构示意图。FIG. 1 is a schematic diagram of the overall structure of the present invention.

图中:1、喷涂箱;2、预处理室;3、喷涂室;4、干燥室;5、喷涂台;6、滑块;7、旋转电机;8、转盘;9、零件装夹结构;10、电加热器;11、喷涂机;12、喷涂结构;13、涂料箱;14、输料泵;15、热风机组;16、除尘毛刷;17、吸尘结构;18、除尘箱;19、废料筛网;20、废料腔;21、排料阀;22、搅拌电机;23、搅拌杆;24、固料滤网袋;25、清扫旋转电机。In the figure: 1. Spraying box; 2. Pretreatment room; 3. Spraying room; 4. Drying room; 5. Spraying table; 6. Slider; 7. Rotary motor; 8. Turntable; 9. Parts clamping structure; 10. Electric heater; 11. Spraying machine; 12. Spraying structure; 13. Paint box; 14. Feeding pump; 15. Hot air unit; 16. Dust removal brush; 17. Dust suction structure; , waste screen; 20, waste cavity; 21, discharge valve; 22, stirring motor; 23, stirring rod; 24, solid material filter bag; 25, cleaning rotary motor.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.

在本实用新型的描述中,需要说明的是,术语“竖直”、“上”、“下”、“水平”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "vertical", "upper", "lower", "horizontal", etc. is based on the orientation or positional relationship shown in the accompanying drawings, only It is for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.

在本实用新型的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In the description of the present invention, it should also be noted that, unless otherwise expressly specified and limited, the terms "arrangement", "installation", "connection" and "connection" should be understood in a broad sense, for example, it may be a fixed connection It can also be a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or the internal communication between the two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

请参阅图1,本实用新型提供一种技术方案:一种汽车零部件加工用喷涂装置,包括喷涂箱1;喷涂箱1的内部一侧设置有预处理室2、喷涂室3和干燥室4;喷涂箱1的底部安装有喷涂台5,喷涂台5上安装有滑轨,滑轨上安装有滑块6,滑块6上安装有旋转电机7,旋转电机7的输出端安装有转盘8,转盘8上安装有零件装夹结构9;预处理室2的内部安装有电加热器10,电加热器10电性连接有温控开关;喷涂室3的内部安装有喷涂机11,喷涂机11的输出端连通有喷涂结构12;喷涂机11的输入端通过输料管连通有涂料箱13,且喷涂机11和涂料箱13之间安装有输料泵14;干燥室4的内部安装有热风机组15。Please refer to FIG. 1, the present utility model provides a technical solution: a spraying device for auto parts processing, comprising a spraying box 1; an inner side of the spraying box 1 is provided with a pretreatment chamber 2, a spraying chamber 3 and a drying chamber 4 ; The bottom of the spraying box 1 is equipped with a spraying table 5, a sliding rail is installed on the spraying table 5, a sliding block 6 is installed on the sliding rail, a rotary motor 7 is installed on the sliding block 6, and a turntable 8 is installed on the output end of the rotary motor 7 , a part clamping structure 9 is installed on the turntable 8; an electric heater 10 is installed inside the pretreatment chamber 2, and the electric heater 10 is electrically connected with a temperature control switch; The output end of 11 is communicated with the spraying structure 12; the input end of the spraying machine 11 is communicated with a paint box 13 through a feeding pipe, and a feeding pump 14 is installed between the spraying machine 11 and the paint box 13; Hot air unit 15.

进一步的,转盘8以零件装夹结构9为中心,四周呈弧形凹槽结构。Further, the turntable 8 is centered on the part clamping structure 9 and has an arc-shaped groove structure around it.

进一步的,预处理室2的内部安装有清扫旋转电机25,清扫旋转电机25活动连接有清扫杆,清扫杆远离清扫旋转电机25的一端连接有除尘毛刷16;预处理室2的内壁上安装有吸尘结构17,吸尘结构17连通有除尘箱18。Further, a cleaning rotary motor 25 is installed inside the pretreatment chamber 2 , a cleaning rod is movably connected to the cleaning rotary motor 25 , and a dust removal brush 16 is connected to the end of the cleaning rod away from the cleaning rotary motor 25 ; There is a dust suction structure 17, and the dust suction structure 17 is connected with a dust removal box 18.

进一步的,转盘8的上表面上设置有废料筛网19,废料筛网19的底部设置有废料腔20,废料腔20的一侧设置有排料口,排料口上安装有排料阀21。Further, the upper surface of the turntable 8 is provided with a waste screen 19, the bottom of the waste screen 19 is provided with a waste cavity 20, one side of the waste cavity 20 is provided with a discharge port, and a discharge valve 21 is installed on the discharge port.

进一步的,涂料箱13的顶端安装有搅拌电机22,搅拌电机22连接有搅拌轴,搅拌轴上安装有若干个倾斜结构的搅拌杆23,搅拌杆23远离搅拌轴的一端上安装有固料滤网袋24。Further, a stirring motor 22 is installed on the top of the paint tank 13, the stirring motor 22 is connected with a stirring shaft, and several stirring rods 23 with inclined structures are installed on the stirring shaft, and a solid material filter is installed on one end of the stirring rod 23 away from the stirring shaft. Mesh bag 24.

工作原理:在对汽车零部件进行涂料喷涂工作之前,操作人员先将其放置在零件装夹结构9上并对其进行夹持和固定,然后接通外部电源,启动旋转电机7,通过转盘8带动零部件的喷涂面旋转;同时启动涂料箱13上的搅拌电机22,通过搅拌轴和搅拌杆23之间的配合对涂料箱13内的涂料进行持续、充分的搅拌、混合工作,搅拌杆23上的固料滤网袋24对初期尚未充分混合的固态涂料进行打捞和过滤工作,且在搅拌杆23持续的搅拌过程中,固态涂料逐渐混合、溶解至涂料内。Working principle: Before spraying paint on auto parts, the operator first places it on the part clamping structure 9 and clamps and fixes it, then turns on the external power supply, starts the rotating motor 7, and passes the turntable 8. Drive the spraying surface of the parts to rotate; at the same time, start the stirring motor 22 on the paint tank 13, and continuously and fully stir and mix the paint in the paint tank 13 through the cooperation between the stirring shaft and the stirring rod 23. The stirring rod 23 The solid material filter bag 24 on the upper part salvages and filters the solid paint that has not been fully mixed in the initial stage, and during the continuous stirring process of the stirring rod 23, the solid paint is gradually mixed and dissolved into the paint.

然后通过滑轨和滑块6之间的配合,将零部件位移至预处理室2内,然后通过温控开关控制电加热器10的温度对零部件的喷涂面进行预热工作,同时启动清扫旋转电机25,通过清扫杆和除尘毛刷16对零部件上的喷涂面进行表面清理工作,且清理时产生的灰尘通过吸尘结构17将其抽吸至除尘箱18,进行除尘工作。Then, through the cooperation between the slide rail and the slider 6, the parts are displaced into the pretreatment chamber 2, and then the temperature of the electric heater 10 is controlled by the temperature control switch to preheat the sprayed surface of the parts, and the cleaning is started at the same time. The rotating motor 25 performs surface cleaning on the sprayed surface of the parts through the cleaning rod and the dust removal brush 16, and the dust generated during cleaning is sucked into the dust removal box 18 by the dust suction structure 17 for dust removal work.

预热完成后的零部件通过滑块位移至喷涂室3内,通过输料泵14将涂料箱13内充分搅拌的涂料经由输料管输送至喷涂机11内,经由喷涂结构12对零部件喷涂面进行喷涂工作。喷涂完成后的零部件经由干燥室4内的热风机组15进行干燥工作,各道工序环环相扣,有效的提高了汽车零部件的喷涂效率和质量。After the preheating is completed, the parts are displaced into the spraying chamber 3 through the slider, and the fully stirred paint in the paint tank 13 is conveyed to the spraying machine 11 through the conveying pipe by the feeding pump 14, and the parts are sprayed through the spraying structure 12. spraying on the surface. The parts after spraying are dried by the hot air blower group 15 in the drying chamber 4, and the various processes are interlinked, which effectively improves the spraying efficiency and quality of the auto parts.

值得注意的是:整个装置通过开关对其实现控制,由于开关匹配的设备为常用设备,属于现有成熟技术,在此不再赘述其电性连接关系以及具体的电路结构。It is worth noting that the whole device is controlled by switches. Since the equipment matched with the switches is a common equipment and belongs to the existing mature technology, the electrical connection relationship and the specific circuit structure will not be repeated here.

尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.

Claims (5)

1. The utility model provides a spraying device is used in automobile parts processing which characterized in that: comprises a spraying box (1); a pretreatment chamber (2), a spraying chamber (3) and a drying chamber (4) are arranged on one side in the spraying box (1); the bottom of the spraying box (1) is provided with a spraying table (5), a sliding rail is arranged on the spraying table (5), a sliding block (6) is arranged on the sliding rail, a rotating motor (7) is arranged on the sliding block (6), the output end of the rotating motor (7) is provided with a rotating disc (8), and a part clamping structure (9) is arranged on the rotating disc (8); an electric heater (10) is arranged in the pretreatment chamber (2), and the electric heater (10) is electrically connected with a temperature control switch; a spraying machine (11) is arranged in the spraying chamber (3), and the output end of the spraying machine (11) is communicated with a spraying structure (12); the input end of the coating machine (11) is communicated with a coating box (13) through a delivery pipe, and a delivery pump (14) is arranged between the coating machine (11) and the coating box (13); and a hot air unit (15) is arranged in the drying chamber (4).
2. The spray coating device for processing the automobile parts according to claim 1, wherein: the turntable (8) takes the part clamping structure (9) as a center and is provided with an arc-shaped groove structure at the periphery.
3. The spray coating device for processing the automobile parts according to claim 1, wherein: a cleaning rotating motor (25) is arranged in the pretreatment chamber (2), a cleaning rod is movably connected with the cleaning rotating motor (25), and one end of the cleaning rod, which is far away from the cleaning rotating motor (25), is connected with a dust removal brush (16); and a dust collection structure (17) is arranged on the inner wall of the pretreatment chamber (2), and the dust collection structure (17) is communicated with a dust removal box (18).
4. The spray coating device for processing the automobile parts according to claim 1, wherein: be provided with waste material screen cloth (19) on the upper surface of carousel (8), the bottom of waste material screen cloth (19) is provided with waste material chamber (20), and one side of waste material chamber (20) is provided with the bin outlet, installs relief valve (21) on the bin outlet.
5. The spray coating device for processing the automobile parts according to claim 1, wherein: coating tank (13)'s top is installed agitator motor (22), and agitator motor (22) are connected with the (mixing) shaft, install puddler (23) of a plurality of slope structure on the (mixing) shaft, and puddler (23) are kept away from one of (mixing) shaft and are served and install solid material filter screen bag (24).
CN201922366566.7U 2019-12-25 2019-12-25 A spraying device for auto parts processing Active CN212189761U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113458075A (en) * 2021-08-12 2021-10-01 浙江文源智能科技有限公司 Mould preliminary treatment production line

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113458075A (en) * 2021-08-12 2021-10-01 浙江文源智能科技有限公司 Mould preliminary treatment production line

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